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Honeywell 3000 MkIII Series Technical Manual

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Technical Manual
Series 3000 MkIII
Gas Detector

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Summary of Contents for Honeywell 3000 MkIII Series

  • Page 1 Technical Manual Series 3000 MkIII Gas Detector...

  • Page 2: Safety

    • Alternatively, sensors may be securely packaged and returned to Honeywell Analytics clearly marked for environmental disposal. Electrochemical cells should NOT be incinerated as they may emit toxic fumes.

  • Page 3: Information

    MAN0917_Issue 6_08/2015 2. Information Honeywell Analytics can take no responsibility for installation and / or use of its equipment if this is not done in accordance with the appropriate issue and / or amendment of the Operating Manual. The reader of this Operating Manual should ensure that it is appropriate in all details for the exact equipment to be installed and / or operated.

  • Page 4: Table Of Contents

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 3. Table of contents Safety Information Table of contents Introduction Product overview Transmitter Smart sensor Accessories 4.4.1 Pipe mounting bracket 4.4.2 Sunshade / Deluge Protection 4.4.3 Remote sensor mounting kit 4.4.4 Duct mounting kit 4.4.5 Calibration gas flow housing 4.4.6 Collecting cone Installation...

  • Page 5: Introduction

    50 feet (15 meters) from the intrinsically safe transmitter. The output from the transmitter is an industry standard 2 wire 4-20mA loop (sink) suitable for connection to a wide range Honeywell Analytics or 3rd party control equipment / PLCs. 4.1 Product overview The Series 3000 MkIII detector comprises of the main parts shown below.

  • Page 6: Smart Sensor

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 The cover can be unscrewed to allow removal of the display module. Beneath the display module is the terminal module where all electrical connections to the detector are made. Electrical connections are made via 2 x M20 cable entries or 2 x 3/4"NPT conduit entries (certification dependent).

  • Page 7: Collecting Cone

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 Note: The spigot on the side of the weatherproof cover is supplied for bump test purposes only (see section 14.1 for further details). 4.4.6 Collecting cone The collecting cone (part number S3KCC) can be used to assist in the detection of ‘non-sticky’ gases that are lighter air (i.e.

  • Page 8: Installation

    At the end of their working life, sensors must be disposed of in an environmentally safe manner. Disposal should be according to local waste management requirements and environmental legislation. • Alternatively, sensors may be securely packaged and returned to Honeywell Analytics clearly marked for • environmental disposal.

  • Page 9: Mounting And Location Of Detectors

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 5.1 Mounting and location of detectors Caution: The location of the detectors should be made in accordance with any relevant local and national legislation, standards or codes of practice. Always replace detectors with a detector of the same type. The detector should be mounted where the gas is most likely to be present.
  • Page 10 SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 164mm (6.4”) 108mm (4.2”) 99mm (3.9”) Diagram 5: Pipe Mounting Outline Dimensions 99mm (3.9”) 164mm (6.4”) Diagram 6: Wall Mounting Outline Dimensions...

  • Page 11: Electrical Connections

    At the end of their working life, sensors must be disposed of in an environmentally safe manner. Disposal • should be according to local waste management requirements and environmental legislation. Alternatively, sensors may be securely packaged and returned to Honeywell Analytics clearly marked for • environmental disposal.

  • Page 12: Detector Wiring Schematic

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 6.1 Detector wiring schematic Caution: All electrical connections should be made in accordance with any relevant local or national legislation, standards or codes of practice. Detector Supply V • 10 Vdc(+/-10%) < Vd < 30 Vdc (max) Diagram 7: Single barrier schematic Diagram 8: Dual barrier schematic 6.2 Maximum cable length calculation...

  • Page 13: Suggested Barriers And Isolators

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 Internal inductance of the field device = Li Capacitance of the cable per metre = Cc Inductance of the cable per metre = Lc Total allowable capacitance for the cable = Ccmax Total allowable inductance for the cable = Lcmax All capacitance measurements are in microfarads, all inductance measurements are in millihenries.

  • Page 14: Terminal Connections

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 6.4 Terminal connections All electrical connections are made at the terminal module. To access the terminal module follow the procedure below: 1. Remove the detector’s cover by unscrewing it in a counter-clockwise direction. 2.
  • Page 15 SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 When all electrical connections have been made, refit the display module and cover using the procedure below: 1. Ensure that none of the wires in the terminal area may cause an obstruction. 2. Align the display module plug with the socket on the terminal module. 3.

  • Page 16: First Time Switch On

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 7. First time switch on After mounting and wiring the transmitter, the plug in sensor should be fitted and the installation visually and electrically tested as below. WARNINGS Prior to carrying out any work ensure local and site procedures are followed. •...

  • Page 17: Magnetic Switch Activation

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 8. Magnetic switch activation Series 3000 MkIII uses magnetic switches to enable non-intrusive operation. To activate a magnetic switch, hold the magnet up to the glass window directly over the magnetic switch area. The switch is activated when you then remove the magnet.

  • Page 18: Default Configuration

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 8.1 Default configuration Series 3000 MkIII detectors are supplied with a default configuration as shown below. The settings for full scale range, calibration gas level, calibration interval, inhibit current & timeout and access password can be changed to suit individual applications.

  • Page 19: Calibration

    If no residual gas is present then the background air can be used to perform the zero calibration. Contact your Honeywell Analytics representative for details of suitable calibration kits. To calibrate the detector follow the procedure below.
  • Page 20 SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 4. Put the magnet over the ‘’ switch and remove to enter the Calibration menu. 5. The display will show the current gas reading, ‘ZEro’ and the ‘ ’ icon flashes. 6. When the zero gas reading is stable use ‘ to confirm zero calibration. 7.
  • Page 21 SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 Display in turn Display in turn Display in turn Toggle by Up/Down Key Toggle by Up/Down Key Toggle by Up/Down Key Display in turn Toggle by Up/Down Key Display in turn Toggle by Up/Down Key 17.

  • Page 22: Zeroing And Span Calibration Of Hydrogen Sulfide Sensors

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 8.2.2 Zeroing and span calibration of Hydrogen Sulfide sensors Hydrogen Sulfide sensors can be affected by extreme humidity changes. A sudden increase in ambient humidity can result in a short-term positive drift in the instrument’s reading. A sudden decrease in ambient humidity can result in a short-term negative drift in the instrument’s reading.

  • Page 23: Display And User Interface

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 9. Display and user interface The display module comprises of an LCD and 3 magnetic user interface switches. The three switches (‘▲’ UP, ‘▼’ DOWN and ‘’ MENU / ENTER) are located above and below the LCD display as shown below: Calibration Icon Magnetic...
  • Page 24 SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 Inhibit icon ( The inhibit icon displayed when in the configure inhibit, bump test and force current menu modes. Warning / Fault icon ( The warning / fault icon is displayed if a warning or fault is detected and if a zero or span calibration fails. Test Pass icon ( ) The test pass icon is displayed after a successful zero / span calibration.

  • Page 25: Monitoring Mode

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 10. Monitoring mode After power up and successful completion of the start up routine the detector will enter monitoring mode. The detector display shows gas type and measuring units that it is configured for and the current gas reading (e.g.

  • Page 26: Menu Mode Operation Table

    SERIES 3000 MkIII TECHNICAL MANUAL S3KMkIIIMAN_MAN0917_Issue 3_07/2013 12.1 Menu mode operation table Menu mode allows the user to perform calibration and configure parameters such as full scale range, calibration gas level, calibration interval, inhibit current & timeout and set a password. To activate menu mode hold the magnet over the MENU/ENTER switch for at least 5 seconds and then remove.

  • Page 27: Detector Fault / Warning Message Display

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 13. Detector fault / warning message display The table below shows the warning / fault codes, their meaning and recommended action. Warning / Fault Description Action Code Warnings Sensor operating temperature limits Use ‘’ to clear when within limits exceeded.

  • Page 28: General Maintenance

    Note: It is recommended that the system is visually and functionally checked regularly to ensure correct operation. The frequency of the checks should be determined subject to particular site conditions. As a guide Honeywell Analytics recommend the following checks and frequency. Frequency...

  • Page 29: Detector Operational Life

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 14.2 Detector operational life Typical life of a toxic gas sensor is dependant on the application, frequency and amount of gas exposure. Under normal conditions (3 monthly visual inspection and 6 monthly test/re-calibration) the toxic sensor has an expected life equal to or greater than the lifetime as listed below: 18 months for chlorine, chlorine dioxide and fluorine sensors.

  • Page 30: Servicing

    • At the end of their working life, sensors must be disposed of in an environmentally safe manner. Disposal should be according to local waste management requirements and environmental legislation. • Alternatively, sensors may be securely packaged and returned to Honeywell Analytics clearly marked for environmental disposal. Sensors should NOT be incinerated as they may emit toxic fumes.
  • Page 31 SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 Transmitter Old Sensor New Sensor Sensor Retainer & Locking Screw Diagram 13: Replacing Plug In Sensor...

  • Page 32: Serviceable Sensor Cell Replacement

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 15.2 Serviceable sensor cell replacement Caution: For toxic sensors, remove the shorting clip from the bottom of the sensor prior to installation. For O2 sensor, there is no shorting clip provided. Caution: There are two types of sensor cap – teflon coated (black) and stainless steel. Ensure that a teflon coated sensor cap is refitted for S3KXSF1SS (HF), XSR1SS (HCl) and XSU1SS (F2) cells.

  • Page 33: Remote Sensor Mounting Kit Installation Details

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 16. Remote sensor mounting kit installation details Cautions: Take care not to cut the cable too short. Once cut, additional lengths of cable cannot be added as this will invalidate the I.S certification. We also recommend that a loop of cable is made at the junction box to allow slack for any future re-termination. The enclosure of the remotely mounted sensor contains aluminium.
  • Page 34 SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 9. Fit the terminal box lid. 10. Plug the sensor into the socket at the bottom of the terminal box. 11. Fit the sensor retainer, tighten the locking screw and fit the weather proof cover. 12.

  • Page 35: General Specifications

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 17. General specifications Series 3000 MkIII Detector Rugged and reliable gas detector for the protection of personnel from toxic and oxygen gas hazards. Suitable for intrinsically safe installation and use in Zone 0 or 1 or 2 or 20 or 21 or 22 hazardous areas in Europe, and hazardous locations Class I, Divisions 1 &...

  • Page 36: Ordering Information

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 18. Ordering information Transmitter Part number Description S3KAL3 ATEX/IECEx approved Series 3000 MkIII toxic and oxygen transmitter, Aluminium LM25 and 2 x M20 Entries S3KAS3 ATEX/IECEx approved Series 3000 MkIII toxic and oxygen transmitter, Stainless Steel 316 and 2 x M20 Entries S3KUL3 UL/cUL approved Series 3000 MkIII toxic and oxygen transmitter, Aluminium LM25 and 2 x 3/4"NPT Entries S3KUS3...

  • Page 37: Warranty / Liability Statement

    Defective goods must be returned to Honeywell Analytics premises accompanied by a detailed description of any issue. Where return of goods is not practicable Honeywell Analytics reserves the right to charge for any site attendance where any fault is not found with the equipment. Honeywell Analytics shall not be liable for any loss or damage whatsoever or howsoever occasioned which may be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party.

  • Page 38: Ce Certificates

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 20. EC Declaration of Conformity A full EC declaration of conformity is available on the CD accompanying this product. This document lists the European Standards with which the Series 3000 MKIII complies.

  • Page 39: Certification

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 21. Certification The Series 3000 MkIII main unit is available in 6 versions: ATEX/IECEx approved version (Aluminium version part number S3KAL3, Stainless Steel version part number S3KAS3) and UL/CSA approved version (Aluminium version part number S3KUL3, Stainless Steel version part number S3KUS3) and Inmetro approved version (Aluminium version part number S3KNL3, Stainless Steel version part number S3KNS3).

  • Page 40: Ul/Csa Control Drawing

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 21.1 UL/CSA control drawing...
  • Page 41 SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 21.1 UL/CSA control drawing...

  • Page 42: Sensor Cartridge And Remote Sensor Accessory Control Drawing

    SERIES 3000 MKIII TECHNICAL MANUAL MAN0917_Issue 6_08/2015 21.2 Sensor Cartridge and Remote Sensor Accessory control drawing...

  • Page 43: Main Unit Ul/Csa Hazardous Area Nameplate

    21.3 Main unit UL/CSA hazardous area nameplate Honeywell Series 3000 MkIII Honeywell Analytics Inc. Lincolnshire, IL, 60069, USA Gas Detector for Hazardous Locations only as to Intrinsic Safety Class I, Divisions 1 & 2, Groups A, B, C & D; Class II, Honeywell Series 3 Divisions 1 &...

  • Page 44: Sensor Label Atex/Ul/C-Ul

    Honeywell Model # S3KRMK Remote Sensor Accessory Honeywell Inc. Miramar, FL, USA 33025 (optional) Honeywell Analytics Ltd, Poole, Dorset, UK BH17 0RZ GAS DETECTOR FOR USE IN HAZARDOUS LOCATIONS ONLY AS TO INTRINSIC SAFETY Intrinsically Safe for use in Class I, Division 1, Groups A, B, C &...
  • Page 45 Tel: +1 84 7 955 8200 Toll free: +1 800 538 0363 Fax: +1 84 7 955 821 0 detectgas@honeywell.com Asia Paci c Honeywell Analytics Asia Paci c #701 Kol on Science Valley (1) 43 Digital-Ro 34-Gil, Guro-Gu Seoul 152-729 Korea...

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