Page 1
Description 13mm (1/2”) Drill ONCEPT AND MAIN APPLICATIONS Model DS4012 is a 13mm (1/2”) Drill with variable speed control and reverse rotation, and has been developed based on the current models Dimensions: mm (") DS4010 (with variable speed control, and without reverse function) and DS4011 (without variable speed control, and with reverse function).
/ assembling Bearing retainer 22-36 781024-2 Wrench 43 disassembling / assembling Drill chuck S-13 [2] LUBRICATION Apply Makita grease FA. No.2 to the following portions designated with the black triangle to protect parts and product from unusual abrasion. Item No. Description Portion to lubricate...
Page 3
P 3/ 12 epair [3] DISASSEMBLY/ASSEMBLY [3]-1. Armature DISASSEMBLING Disassemble Armature as drawn in Fig. 2. Fig. 2 1. Remove Carbon brushes. 2. Remove four 5x40 Tapping screws, and then 3. Pull out Armature separate Gear housing from Motor housing. from Gear housing.
Page 4
P 4/ 12 epair [3] DISASSEMBLY/ASSEMBLY [3]-2. Drill chuck DISASSEMBLING Remove Drill chuck as drawn in Fig. 3. Fig. 3 1. Hold 1R139 in Vise, and fit the flats of 2. Open the chuck fully, and then turn M6x22 Flat head Spindle into the groove of 1R139.
Page 5
P 5/ 12 epair [3] DISASSEMBLY/ASSEMBLY [3]-2. Drill chuck (cont.) ASSEMBLING Assemble Drill chuck as drawn in Fig. 4. Fig. 4 1. Assemble Drill chuck to Spindle by hand until it stops. 2.Hold 1R139 in Vise, and fit the flats of Spindle into Then fasten 1R298 to Drill chuck.
Page 6
P 6/ 12 epair [3] DISASSEMBLY/ASSEMBLY [3]-3. Spindle, Gear section DISASSEMBLING (1) Remove Drill chuck as illustrated in Fig. 3/ 3A of page 4. (2) Separate Gear housing from Motor housing, and then disassemble Gear section as drawn in Fig. 5. Fig.
Page 7
P 7/ 12 epair [3] DISASSEMBLY/ASSEMBLY [3]-3. Spindle, Gear section DISASSEMBLING (3) Ball bearing 626LLB can be removed as drawn in Fig. 6. If Ball bearing 626LLB is left in Gear housing complete during the disassembly of gear section, remove Ball bearing 626LLB as drawn in Fig.
Page 8
P 8/ 12 epair [3] DISASSEMBLY/ASSEMBLY [3]-3. Spindle, Gear section ASSEMBLING Assemble Spindle and Gear section as drawn in Fig. 8. Fig. 8 1. Assemble Ball bearing 626LLB 2. Put Spindle on 1R035. Then, put 1R029 to Gear housing complete. Ball bearing 6202LLB on Spindle.
Page 9
P 9/ 12 epair [3] DISASSEMBLY/ASSEMBLY [3]-4. Leaf spring ASSEMBLING Assemble two Leaf springs to Handle L as drawn in Fig. 9. Fig. 9 Fit the projections of Leaf spring to the notches of Handle L. Handle L Projections Notches of Motor housing Face the curve tops toward notches of notch Motor housing.
P 10/ 12 ircuit diagram Fig. D-1 AWG18 AWG18 AWG18 Color index of lead wires' sheath Brush AWG18 Black holder Field view from Blue Armature fan side Field Brown Brush Orange holder Purple AWG18 White AWG18 AWG18 AWG18 Line filter (if used) AWG18 Splice...
P 11/ 12 iring diagram Fig. D-2 Wiring of Field lead wires Field Pass Field lead wires through this hole to Handle section. Motor housing Note: Be careful not to scratch or damage them by the edges. Field lead wires must be tight in Motor housing.
Page 12
P 12/ 12 iring diagram Fig. D-3 Wiring in Handle Put Line filter to the place designated in gray color when it is used. When it is not used, put the slack of Lead wires to the place. Round wall Line filter Put Field lead wires between Boss and Round wall.