Table of Contents
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All operators must fully read and understand
this operator's manual before using the chipper.
Keep this manual for future reference.
HANSA NEW ZEALAND
+64 7 849 4749
www.hansachippers.com
HANSA C65RX
Operation, maintenance, and safety manual
info@hansaproducts.co.nz
Register your Hansa chipper to qualify
www.hansaproducts.com/registration
HANSA AUSTRALIA
1800 426 722
www.hansaproducts.com.au
info@hansaproducts.com.au
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Table of Contents
Related Manuals for Hansa C65RX
Summary of Contents for Hansa C65RX
- Page 1 HANSA C65RX Operation, maintenance, and safety manual All operators must fully read and understand Register your Hansa chipper to qualify this operator’s manual before using the chipper. www.hansaproducts.com/registration Keep this manual for future reference. HANSA NEW ZEALAND HANSA AUSTRALIA +64 7 849 4749 info@hansaproducts.co.nz...
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Page 2: Table Of Contents
OLT TORQUE & ..............................31 AINTENANCE SERVICE INTERVALS SPECIFICATIONS ..................................32 DECALS ....................................... 33 HANSA GLOBAL INDUSTRIAL LIMITED WARRANTY ........................38 COMMISSIONING CHECKLIST AND REGISTRATION ........................40 Hansa C65 RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 3: What Can My Hansa Chipper Process
Intended uses of the chipper The C65RX Hansa chipper is built to process organic material including wooden branches not exceeding 254 mm in diameter. It is designed to be used on by commercial arborists, tree contractors and hire / rental companies. Do NOT use the chipper for any other purpose. -
Page 4: Chipper Overview
Chipper overview Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 5: Safety
Winch rope under tension can material into the chipper cause crushing, severing, fatal Do not feed and winch at the same time Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 6: Towing Safety
Ensure the machine is sufficiently secured to the trailer Ensure the machine is towed in accordance with local trailer transport regulations Turn the machine off while towing Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 7: Track Operation Safety
Expose the tracks to fuels or synthetic oils. If this does happen then they must immediately be cleaned Drive the chipper on steep routes. It is recommended that the C65RX should not be driven on slopes steeper than 15 degrees. The engine is not designed to operate at angles greater than 20 degrees for extended periods of time. Operators should take their time to become comfortable driving on steep terrain and learn what the machine is capable of. -
Page 8: Winch Operation Safety
Ensure both stabiliser feet are lowered while operating the winch If a replacement winch rope is required, the rope must be of equal or greater strength than what is specified (see the ‘Operation – Hydraulic Winch’ section of this manual). Contact Hansa for more information Chipping safety... -
Page 9: Safe Setup Procedure
This helps guide the limb down the inlet chute It reduces spinning and the occurrence of ejection of small pieces back up the inlet chute Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... - Page 10 Inside or near the opening of the discharge chute Near any moving part Use the feed control bar as a handle to manoeuvre the machine Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021...
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Page 11: Operation
Pushing in short, brushy and very leafy materials • Keeping the inlet table clear Outlet chute adjustment The C65RX is fitted with a rotating outlet chute and deflector, allowing the operator to control the direction of material discharge from the machine: Outlet height adjustment Outlet deflector adjustment... -
Page 12: Feed Roller Control
WARNING! Be careful using the machine with auto-feed disabled as the machine can be stalled easily. Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 13: Adjust The Auto-Trip Setting
(highlighted in blue). navigate “OK” to select Once the desired setting has been selected, push the “ESC” button twice to go back to the main menu Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 14: Hour Meter / Tachometer
To disengage the winch, pull the T-handle up and twist to a horizontal position. When the winch is disengaged, the rope may be freely pulled from the drum (free spool). Pull up and twist Winch handle in Winch handle in disengaged (free engaged position spool) position Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 15: Emergency Stop
The bump bar is designed to be activated by pushing against it with your hand, knee, foot or other body part in the event in which an operator is caught by in-feeding branches. Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 16: Starting Procedure
Increase throttle to maximum for chipping (move the control throttle lever to the highest position). (max) Note: Engine must run at full throttle for the automatic feed control system to operate correctly. Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 17: Shutdown Procedure
The remote battery will drain if the remote is left on. (Refer the instructions outlined in the “rubber track drive” section of this manual for more info). Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 18: Rubber Track Drive
Rubber track drive The C65RX rubber track drive is operated by a fully proportional control remote. The remote has two joysticks, one on the left and one on the right that control the left and right tracks respectively. With the engine throttle set to half-way, familiarise yourself with the sensitivity of the tracks by moving the joysticks slowly to begin with. -
Page 19: Track Control Remote Pairing/Unpairing Procedure
(green) Status LED (blue) Drive the C65RX to the desired position using the left and right track controls on the remote. For safety reasons, the feed roller is disabled while the tracks are active. To reactivate the feed roller, the remote must be disconnected from the machine. -
Page 20: Troubleshooting
Engine is not running at full throttle Increase the engine throttle to max RPM WARNING! Do NOT open the housing unless the engine and cutting rotor have completely stopped. Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 21: Maintenance & Service
Carefully release both feed roller springs • Lift the swing arm up and insert the rotor lock pin into the locking hole: Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 22: Opening The Rotor Cover For Access To Cutting Rotor
Pull outlet chute here to Reverse process to close. Do not operate the swing rotor cover open machine without the rotor cover bolts installed. Note: C65RX model shown in this image Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 23: Knife Re-Sharpening And Knife Replacement
Blunt knives result in damage to the chipper How to re-sharpen the knives: If you don’t have a surface grinder or are unsure how to re-sharpen the knives, contact a professional saw doctor or Hansa to arrange re-sharpening. WARNING! Be careful when working around the sharp knives. - Page 24 Top view: Knife and anvil set-up adjustment bolts on the anvil mounting plate using a 16 mm spanner. Now tighten or loosen the two adjustment bolts. Tightening these Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021...
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Page 25: Anvil Adjustment
WARNING! Every time the knife clamping bolts are torqued up to 190 Nm and loosened off again, the life of the bolts is reduced. The knife clamping bolts must be replaced at most after every six sharpens. Contact Hansa for replacement bolts (M16x50 countersunk bolts of grade 12.9 and Zinc finish). It is recommended to use only genuine Hansa bolts. Anvil adjustment Whenever the chipper knives are inspected/sharpened, the condition of the anvil should also be checked. -
Page 26: Belt Tension
This is the best way to set the angle. Some machines may not have this cut-out and instead the indicator on the tensioner can be used. Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 27: Belt Replacement
Worn cover on back of belt Sidewall belt wear To remove the belts, open the bonnet and fully disengage the belts. The C65RX requires four SPB1360 belts. Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 28: Hydraulic Pump Belt Adjustment & Replacement
The bolts are best accessed from beneath the machine. If a replacement belt is required, contact Hansa. Push the pump all the way up to allow the belt to be removed. Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021... -
Page 29: Grease Points
2. One bearing on the right-hand side of the feed roller 3. Two bearings on either side of the feed roller pivot (also referred to as “swing arm”): Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... - Page 30 Remove the ‘Engagement Guard’ to reach the grease nipple by removing the 3 mounting bolts 6. One grease nipple for the feed roller spline connection: Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021...
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Page 31: Engine Output Shaft Greasing
Fill the hydraulic oil tank so that the oil level is at the line indicated by the cold oil level label to the left of the oil level indicator. The level should be checked with the engine off while the oil is cold. For any repair in the hydraulic system, contact Hansa Products or seek advice from a competent service agent. -
Page 32: Bolt Torque
If it is set further away, then the sensor may not work properly and therefore the AFC will not work. Replacing rotor bearing on inlet chute side of rotor: It is recommended to have this bearing replaced by a specialist Hansa dealer. Bolt torque... -
Page 33: Maintenance & Service Intervals
Drive belts – replace • Hydraulic pump belt – replace • Knives – replace • Anvil – replace • Hazard labels – replace • Rubber tracks - replace • Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 34: Specifications
Single roller, spring mounted, 300 mm (12”) diameter Feed speed range 0-40 m/min (135 f/min), full reverse Discharge System Discharge height 2100-2325 mm (adjustable) Degree of rotation 360° Transmission System Belt drive 4x SPB1360 Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... -
Page 35: Decals
Side of inlet chute (both sides) Inlet chute safety Inside of inlet table Rotor engagement control Belt guard next to engagement arm Throttle control Side of throttle lever Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021... - Page 36 Weekly service checks Rotor cover RH side Start procedure Under display screen Stop procedure Under start procedure Remote Start & Stop procedure Under stop procedure Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021...
- Page 37 Outlet chute safety Outlet chute Service schedule Electrical box lid Diesel tank Diesel tank Hydraulic oil tank Hydraulic oil tank Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021...
- Page 38 Feed roller guard safety (keep clear) Feed roller guard LH side Bonnet (do not open) Top face of engine bonnet (both sides) Feed control bar Feed control bar Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021...
- Page 39 Rotor cover (LH side near throttle) Hydraulic oil fill level On hydraulic tank. (Label arrow aligned with 80 degree temperature mark to the left of the hydraulic level gauge) Hansa C65RX O&M Manual – OM-029 First Release 4/05/2021 © Hansa Chippers 2021...
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Page 40: Hansa Global Industrial Limited Warranty
HANSA offers a special extended warranty period (“Extended Warranty”) to new HANSA products purchased from an authorised HANSA dealer. The Extended Warranty period is set out below. In order to take advantage of the Extended Warranty you must: 1. Register your HANSA product through the HANSA warranty registration process and identify your HANSA product by its machine serial number. - Page 41 General 1. Your rights: a. HANSA will recognise any implied rights and remedies that are available to you at law in the applicable territory and that cannot be excluded by HANSA. b. In New Zealand, Hansa Products Ltd will recognise your statutory rights under the Consumers Guarantee Act 1993 (provided that you are a consumer for the purposes of that Act).
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Page 42: Commissioning Checklist And Registration
Commissioning checklist and registration It is the retailers’ responsibility to ensure that this chipper is correctly commissioned for use, and that the purchase is registered with Hansa Chippers so as to provide the owner with the full benefit of the warranty policy.