Hansa C13 PTO Operation, Maintenance And Safety Manual

Hansa C13 PTO Operation, Maintenance And Safety Manual

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All operators must fully read and understand
this operator's manual before using the chipper.
Keep this manual for future reference.
HANSA NEW ZEALAND
+64 7 849 4749
www.hansaproducts.co.nz
Operation, maintenance and safety manual
info@hansaproducts.co.nz
HANSA AUSTRALIA
1800 426 722
www.hansaproducts.com.au
info@hansaproducts.com.au

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Summary of Contents for Hansa C13 PTO

  • Page 1 Operation, maintenance and safety manual All operators must fully read and understand this operator’s manual before using the chipper. Keep this manual for future reference. HANSA NEW ZEALAND HANSA AUSTRALIA +64 7 849 4749 info@hansaproducts.co.nz 1800 426 722 info@hansaproducts.com.au www.hansaproducts.co.nz...
  • Page 2: Table Of Contents

    ....................................14 ELT REPLACEMENT ..................................... 15 OLT TORQUE SPECIFICATIONS ..................................15 DECALS ....................................... 16 HANSA GLOBAL INDUSTRIAL LIMITED WARRANTY ........................18 COMMISSIONING CHECKLIST AND REGISTRATION ........................20 Hansa C13/C21 PTO O&M Manual – OM-008 Revision E 13/06/2019 © Hansa Chippers 2019...
  • Page 3: What Can My Hansa Chipper Process

    Intended uses of the chipper The Hansa C13/C21 PTO chipper is built to process organic material including wooden branches not exceeding 90 mm / 130 mm diameter respectively. It is designed to be used on a regular basis to maintain large gardens, lifestyle blocks, acreages, along with use by semi commercial garden maintenance contactors.
  • Page 4: Chipper Components (C21 Pto)

    All fasteners included to fix inlet chute and outlet chute onto the chipper Inlet chute Fixed outlet chute (if you have purchased a fixed outlet chute C13 model) Hansa C13/C21 PTO O&M Manual – OM-008 Revision E 13/06/2019 © Hansa Chippers 2019...
  • Page 5: Assembling The Chipper

    Assembling the chipper When you receive your Hansa brush chipper, the inlet and outlet chute may not be assembled on the chipper. All the fasteners (bolts, nuts and washers) are attached to their respective components. Fit the outlet chute (C13 PTO)
  • Page 6: Fit The Outlet Chute (C21 Pto)

    Tighten the nuts, washers, and bolts using a 16 mm and 17 mm spanner. Ensure that the washer is touching the bolt head. Hansa C13/C21 PTO O&M Manual – OM-008 Revision E 13/06/2019 © Hansa Chippers 2019...
  • Page 7: Prepare Pto Drive Shaft

    Do NOT allow persons below the age of 18 to operate the chipper. Additionally, local regulations may restrict the age of the operator. Do NOT allow persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge to operate the machine. Hansa C13/C21 PTO O&M Manual – OM-008 Revision E 13/06/2019 © Hansa Chippers 2019...
  • Page 8: Identifying Hazards And Risks

    • Freshly cut material is better to process than dry • Maximum branch diameter capacity for the C13 PTO and C21 PTO is 90mm and 130mm respectively C21 PTO C13 PTO It is helpful, (but not required) to keep a wooden stick handy, approx. 80 mm diameter x 600 mm long for: •...
  • Page 9: Safe Setup Procedure

     The wood chips tend to clean out any soft residue left in the chipper  The chipper can clog up with soft, wet or fibrous materials Keep the outlet free of blockage Hansa C13/C21 PTO O&M Manual – OM-008 Revision E 13/06/2019 © Hansa Chippers 2019...
  • Page 10 Put hands or any other part of the body or clothing:  Inside the feed chute past the rubber flap  Inside or near the opening of the discharge chute  Near any moving part Hansa C13/C21 PTO O&M Manual – OM-008 Revision E 13/06/2019 © Hansa Chippers 2019...
  • Page 11: Starting Procedure

    Turn the engine off, disconnect the PTO drive shaft, ensure rotor has completely stopped, remove debris, then close and lock the outlet chute • The chipper can’t process the amount of material fed into it Feed the material in slower Hansa C13/C21 PTO O&M Manual – OM-008 Revision E 13/06/2019 © Hansa Chippers 2019...
  • Page 12: Maintenance

     A damaged guard must be replaced by an identical or equivalent guard immediately  It is recommended to contact Hansa for a replacement guard WARNING! Prior to starting any maintenance tasks on the PTO driven chipper, ensure the tractor is parked on a flat, level surface with the park brakes applied, engine stopped, chipper placed firmly on the ground, and the PTO drive shaft removed.
  • Page 13: Knife Re-Sharpening And Knife Replacement

     Blunt knives result in damage to the chipper How to re-sharpen the knives: If you don’t have a surface grinder or are unsure how to re-sharpen the knives, contact a professional saw doctor or Hansa to arrange re-sharpening. WARNING! Be careful when working around the sharp knives. Be aware that even though the machine is uncoupled, the rotor can still move.
  • Page 14 The clearance between the knife and anvil should be approximately 1 mm on the inside closest to the bearing and 3 mm on Hansa C13/C21 PTO O&M Manual – OM-008 Revision E 13/06/2019 © Hansa Chippers 2019...
  • Page 15: Anvil Adjustment

    Close and secure the outlet chute. WARNING! Every time the knife clamping bolts are torqued up to 35 Nm (C13 PTO m8 bolts) or 77 Nm (C21 PTO m10 bolts) and loosened off again, the life of the bolts is reduced. The knife clamping bolts must be replaced at most after every six sharpens.
  • Page 16: Belt Replacement

    Sidewall belt wear The C13 PTO requires two B55 vee belts and the C21 requires three B60 vee belts. If the belts require replacement, follow the ‘adjusting belt tension’ procedure. After replacing the belts, check the tension after two hours of operation. The tension of a new belt will quickly change as the belt initially wears into the pulley system.
  • Page 17: Bolt Torque

    Inlet chute opening 170 x 220 mm Discharge System 1800 mm Discharge height 1060 mm Fixed outlet with deflector (with 270⁰ swivel Outlet chute type swivel chute option) Hansa C13/C21 PTO O&M Manual – OM-008 Revision E 13/06/2019 © Hansa Chippers 2019...
  • Page 18: Decals

    Top of PIC guard Belt guard hazard Rotor housing front, next to the belt guard Bearing guard entanglement Next to bearing guards (x2 for C13 PTO) Hansa C13/C21 PTO O&M Manual – OM-008 Revision E 13/06/2019 © Hansa Chippers 2019...
  • Page 19 (C13PTO only) Outlet deflector Outlet chute safety (Swivel chute models only) Outlet chute PTO shaft and three- point linkage safety Housing front beside belt guard Hansa C13/C21 PTO O&M Manual – OM-008 Revision E 13/06/2019 © Hansa Chippers 2019...
  • Page 20: Hansa Global Industrial Limited Warranty

    HANSA offers a special extended warranty period (“Extended Warranty”) to new HANSA products purchased from an authorised HANSA dealer. The Extended Warranty period is set out below. In order to take advantage of the Extended Warranty you must: 1. Register your HANSA product through the HANSA warranty registration process and identify your HANSA product by its machine serial number.
  • Page 21 General 1. Your rights: a. HANSA will recognise any implied rights and remedies that are available to you at law in the applicable territory and that cannot be excluded by HANSA. b. In New Zealand, Hansa Products Ltd will recognise your statutory rights under the Consumers Guarantee Act 1993 (provided that you are a consumer for the purposes of that Act).
  • Page 22: Commissioning Checklist And Registration

    Commissioning checklist and registration It is the retailers’ responsibility to ensure that this chipper is correctly commissioned for use, and that the purchase is registered with Hansa Chippers so as to provide the owner with the full benefit of the warranty policy.

This manual is also suitable for:

C21 pto

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