GE AF-650 GP Programming Manual
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GE AF-650 GP Programming Manual

General purpose drive
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GE Consumer & Industrial
Electrical Distribution
AF-650 GP
TM
General Purpose Drive
Programming Guide

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Summary of Contents for GE AF-650 GP

  • Page 1 GE Consumer & Industrial Electrical Distribution AF-650 GP General Purpose Drive Programming Guide...

  • Page 2: Table Of Contents

    Infinitely Variable Change of Numeric Data Value Read-out and Programming of Indexed Parameters Keypad Keys Restoring Drive to Factory Settings 3 Parameter Descriptions Parameter Selection - AF-650 GP Keypad Set-Up Parameter Data Set E-## Digital In/Out C-## Frequency Control Functions...
  • Page 3 AF-650 GP Programming Guide LC-## Logic Controller B-## Brakes PI-## PID Controls 4 Parameter Lists K-## Keypad Set-up F-## Fundamental Parameters E-## Digital In/Outs C-## Frequency Control Functions P-## Motor Data H-## High Perf Parameters AN-## Analog In / Out...

  • Page 4: Introduction

    AF-650 GP Programming Guide 1 Introduction Programming Guide Software version: 4.9x This Programming Guide can be used for all AF-650 GP frequency converters with software version 4.9x. The software version number can be seen from par. ID-43 Software Version. 1.1.1 Approvals 1.1.2 Symbols Symbols used in this guide.

  • Page 5: Abbreviations

    AF-650 GP Programming Guide 1.1.3 Abbreviations Alternating current American wire gauge Ampere/AMP Current limit Degrees Celsius °C Direct current Drive Control Tool PC Software DCT 10 Drive Dependent D-TYPE Electro Magnetic Compatibility Electronic Thermal Overload Elec. OL Gram Hertz Kilohertz...
  • Page 6 AF-650 GP Programming Guide The minimum motor frequency. The rated motor frequency (nameplate data). The motor current. The rated motor current (nameplate data). M-TYPE Size and type of the connected motor (dependencies). The rated motor speed (nameplate data). Synchronous motor speed 2 ×...
  • Page 7 AF-650 GP Programming Guide References: Advanced Vector Control If compared with standard voltage/frequency ratio control, Adv. Vector Control) improves the dynamics and the stability, both when the speed reference is changed and in relation to the load torque. Analog Reference A signal transmitted to the analog inputs 53 or 54, can be voltage or current.
  • Page 8 AF-650 GP Programming Guide Least significant bit. Most significant bit. Short for Mille Circular Mil, an American measuring unit for cable cross-section. 1 MCM = 0.5067 mm On-line/Off-line Parameters Changes to on-line parameters are activated immediately after the data value is changed. Changes to off-line parameters are not activated until you enter [OK] on the Keypad.
  • Page 9 Safe Stop function must be activated. When using the Safe Stop function, always follow the instructions in the Safe Stop section of the AF-650 GP Design Guide. Control signals from, or internally within, the frequency converter may in rare cases be activated in error, be delayed or fail to occur entirely. When used in situations where safety is critical, e.g.
  • Page 10 AF-650 GP Programming Guide Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains. Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back up.

  • Page 11: Electrical Wiring - Control Cables

    AF-650 GP Programming Guide Correlation of SIL and PFD IEC 61508 ANSI S84.01 Availability Required 1/PFD > 99.99% 100,000 to 10,000 to 10 99.90 to 99.99% 10,000 to 1,000 to 10 99.90 to 99.99% 1,000 to 100 to 10 99.90 to 99.99%...
  • Page 12 AF-650 GP Programming Guide Very long control cables and analog signals may in rare cases and depending on installation result in 50/60 Hz earth loops due to noise from mains supply cables. If this occurs, it may be necessary to break the screen or insert a 100 nF capacitor between screen and chassis.
  • Page 13 AF-650 GP Programming Guide...

  • Page 14: How To Program

    AF-650 GP Programming Guide 2 How to Program 2.1 The Graphical Keypad The easiest programming of the frequency converter is performed by the Graphical Keypad. 2.1.1 How to Program on the Graphical Keypad The following instructions are valid for the graphical Keypad: The keypad is divided into four functional groups: Graphical display with Status lines.

  • Page 15: The Lcd-Display

    AF-650 GP Programming Guide 2.1.2 The LCD-Display The LCD-display has back light and a total of 6 alpha-numeric lines. The display lines show the direction of rotation (arrow), the chosen Set-up as well as the programming Set-up. The display is divided into 3 sections: Top section shows up to 2 measurements in normal operating status.
  • Page 16 AF-650 GP Programming Guide [Quick Menu] allows quick access to different Quick Menus such as: Quick Start Parameter Data Check Trending [Quick Start] for programming the parameters belonging to the Quick Menu. It is possible to switch directly between Quick Menu mode and Main Menu mode.
  • Page 17 AF-650 GP Programming Guide [Off] stops the connected motor. The key can be selected as Enable [1] or Disable [0] via par. K-41 [Off] Button on Keypad. If no external stop function is selected and the [Off] key is inactive the motor can be stopped by disconnecting the voltage.

  • Page 18: Display Mode

    AF-650 GP Programming Guide Stop the motor before performing this operation. 2.1.4 Display Mode In normal operation, up to 5 different operating variables can be indicated continuously in the middle section: 1.1, 1.2, and 1.3 as well as 2 and 3.

  • Page 19: Parameter Set-Up

    AF-650 GP Programming Guide Status screen I: This read-out state is standard after start-up or initialization. Use [INFO] to obtain information about the measurement links to the dis- played operating variables (1.1, 1.2, 1.3, 2 and 3). See the operating variables shown in the screen in this illustration.

  • Page 20: Quick Menu Key Functions

    AF-650 GP Programming Guide 2.1.7 Quick Menu Key Functions Pressing [Quick Menus] The list indicates the different areas contained in the Quick menu. Select Quickstart to go through a limited amount of parameters to get the motor running almost optimally. The default setting for the other parameters considers the desired control functions and the configuration of signal inputs/outputs (control terminals).
  • Page 21 AF-650 GP Programming Guide 2.1.8 Initial Commissioning The easiest way of carrying out the initial commissioning is by using the Quick Menu button and follow the quick set-up procedure using Keypad (read table from left to right). The example applies to open loop applications:...

  • Page 22: Main Menu Mode

    AF-650 GP Programming Guide 2.1.9 Main Menu Mode Start the Main Menu mode by pressing the [Main Menu] key. The read-out shown to the right appears on the display. The middle and bottom sections on the display show a list of parameter groups which can be chosen by toggling the up and down buttons.
  • Page 23 AF-650 GP Programming Guide 2.1.12 Changing a Text Value If the selected parameter is a text value, change the text value by means of ▲ ▼ the [ ] navigation keys. The up key increases the value, and the down key decreases the value. Place the cursor on the value you want to save and press [OK].

  • Page 24: Infinitely Variable Change Of Numeric Data Value

    AF-650 GP Programming Guide 2.1.14 Infinitely Variable Change of Numeric Data Value If the chosen parameter represents a numeric data value, select a digit by ◀ ▶ means of the [ ] navigation keys. ▲ ▼ Change the selected digit infinitely variably by means of the [ ] naviga- tion keys.

  • Page 25: Restoring Drive To Factory Settings

    AF-650 GP Programming Guide • Reversing • Set-up select lsb - Set-up select msb • Stop command from serial communication • Quick stop • DC brake [Off] stops the connected motor. The key can be selected as Enable [1] or Disable [0] via par. K-41 [Off] Button on Keypad .

  • Page 26: Parameter Descriptions

    3 Parameter Descriptions 3.1 Parameter Selection 3.1.1 Parameter Selection - AF-650 GP Parameters for AF-650 GP are grouped into various parameter groups for easy selection of the correct parameters for optimized operation of the frequency converter. Main Menu Item Parameter Groups:...

  • Page 27: Keypad Set-Up

    AF-650 GP Programming Guide 3.2 Keypad Set-Up Parameter group related to the fundamental functions of the drive, keypad buttons, configuration of the keypad display, copy-cat features, and password protection. 3.2.1 K-0# Keypad Basic Settings Parameters for configuring basic drives settings.
  • Page 28 Function: Select the set-up to control the frequency converter functions. Factory setup Cannot be changed. It contains the GE data set, and can be used as a data source when returning the other set-ups to a known state. [1] *...
  • Page 29 AF-650 GP Programming Guide K-12 This Set-up Linked to Option: Function: To enable conflict-free changes from one set-up to another during operation, link set-ups containing parameters which are not changeable during operation. The link will ensure synchronising of the ‘not changeable during operation’...
  • Page 30 AF-650 GP Programming Guide 2. While still in Set-up 1, copy Set-up 1 to Set-up 2. Then set par. K-12 This Set-up Linked to to Set-up 2 [2]. This will start the linking process. After the link is complete, par. K-13 Readout: Linked Set-ups will read {1,2} to indicate that all ‘not change- able during operation’...
  • Page 31 AF-650 GP Programming Guide K-13 Readout: Linked Set-ups Array [5] Range: Function: [0 - 255] View a list of all the set-ups linked by means of par. K-12 This Set-up Linked to. The parameter has one index for each parameter set-up. The parameter value displayed for each index represents which setups are linked to that parameter setup.
  • Page 32 AF-650 GP Programming Guide K-24 Display Line 3 Large Option: Function: Select a variable for display in line 3. The options are the same as those listed in par. K-20 Display Line 1.1 Small. K-25 Quick Start Array [50] Define up to 50 parameters to appear in the Quick Start Menu, accessible via the [Quick Menu] key on the Keypad. The parameters will be displayed in the Quick Start Menu in the order they are programmed into this array parameter.
  • Page 33 AF-650 GP Programming Guide Unit Type Speed Relation Dimensionless Linear Speed Flow, volume Flow, mass Velocity Length Temperature Pressure Quadratic Power Cubic K-30 Unit for Custom Readout Option: Function: It is possible to program a value to be shown in the display of the Keypad. The value will have a linear, squared or cubed relation to speed.
  • Page 34 AF-650 GP Programming Guide [125] ft³/s [126] ft³/min [127] ft³/h [130] lb/s [131] lb/min [132] lb/h [140] ft/s [141] ft/min [145] [160] °F [170] [171] lb/in² [172] in WG [173] ft WG [180] K-31 Min Value of Custom Readout Range: Function: 0.00Unit*...
  • Page 35 AF-650 GP Programming Guide [1] * Enabled Password Protection Avoids unauthorised start in Auto mode. If par. K-42 [Auto] Button on Keypad is included in the Quick Menu, then define the password in par. K-65 Quick Menu Password. K-43 [Reset] Button on Keypad...
  • Page 36 AF-650 GP Programming Guide If Full access [0] is selected then par. K-60 Main Menu Password, par. K-65 Quick Menu Password and par. K-66 Access to Quick Menu w/o Password will be ignored. K-65 Quick Menu Password Range: Function: 200* [-9999 - 9999] Define the password for access to the Quick Menu via the [Quick Menu] key.

  • Page 37: Parameter Data Set

    AF-650 GP Programming Guide 3.3 Parameter Data Set Parameter group related to the fundamental functions of the drive. 3.3.1 F-0# Fundamental 0 Parameters to configure frequency command, base speed settings, Torque Boost, and accel/decel time. F-01 Frequency Setting 1 Option: Function: Select the reference input to be used for the first reference signal.
  • Page 38 AF-650 GP Programming Guide Select the motor frequency value from the motor nameplate data. If a value different from 50 Hz or 60 Hz is selected, it is necessary to adapt the load independent settings in par. H-50 Motor Magnetisation at Zero Speed to par.
  • Page 39 AF-650 GP Programming Guide 3.3.2 F-1# Fundamental 1 Parameters to configure drive electronic overload and high/low speed limits. F-10 Electronic Overload Option: Function: The frequency converter determines the motor temperature for motor protection in two different ways: • Via a thermistor sensor connected to one of the analog or digital inputs (par. F-12 Motor Ther- mistor Input).
  • Page 40 AF-650 GP Programming Guide Using a digital input and 10 V as power supply: Example: The frequency converter trips when the motor temperature is too high. Parameter set-up: Set par. F-10 Electronic Overload to Thermistor Trip [2] Set par. F-12 Motor Thermistor Input to Digital Input [6] Using an analog input and 10 V as power supply: Example: The frequency converter trips when the motor temperature is too high.
  • Page 41 AF-650 GP Programming Guide Check that the chosen supply voltage follows the specification of the used thermistor element. Select Electronic Overload Warning 1-4, to activate a warning on the display when the motor is overloaded. Select Electronic Overload Trip 1-4 to trip the frequency converter when the motor is overloaded.
  • Page 42 AF-650 GP Programming Guide F-12 Motor Thermistor Input Option: Function: Select the input to which the thermistor (PTC sensor) should be connected. An analog input option [1] or [2] cannot be selected if the analog input is already in use as a reference source (selected in par.
  • Page 43 AF-650 GP Programming Guide 3.3.3 F-2# Fundamental 2 Parameters to configure drive Start Speed, Start Current, Holding Time and Motor Noise (Carrier Frequency). F-22 Start Speed [RPM] Range: Function: 0 RPM* [0 - 600 RPM] Set a motor start speed. After the start signal, the output speed leaps to set value. Set the start function in par.
  • Page 44 The output frequency value of the frequency converter must never exceed 1/10 of the switching frequency. When the motor is running, adjust the switching frequency until the motor is as noiseless as possible. See also par. F-37 Adv. Switching Pattern and the section Special conditions in the AF-650 GP Design Guide.
  • Page 45 AF-650 GP Programming Guide Switching frequencies higher than 5.0 kHz lead to automatic derating of the maximum output of the frequency converter. F-38 Overmodulation Option: Function: Select On [1] to connect the overmodulation function for the output voltage, to obtain an output voltage up to 15% greater than the mains voltage.
  • Page 46 AF-650 GP Programming Guide F-51 Reference/Feedback Unit Option: Function: Select the unit to be used in Process PID Control references and feedbacks. [0] * None [10] 1/min [12] Pulse/s [20] [21] l/min [22] [23] m³/s [24] m³/min [25] m³/h [30]...
  • Page 47 AF-650 GP Programming Guide [160] °F [170] [171] lb/in² [172] in WG [173] ft WG [180] F-52 Minimum Reference Range: Function: 0 Unit* [-999999.999 - par. P-03] Enter the Minimum Reference. The Minimum Reference is the lowest value obtainable by summing all references.
  • Page 48 AF-650 GP Programming Guide F-68 Relative Scaling Reference Resource Option: Function: Select a variable value to be added to the fixed value (defined in par. F-64 Preset Relative Reference). The sum of the fixed and variable values (labelled Y in the illustration below) is multiplied with the actual reference (labelled X in the illustration below).
  • Page 49 AF-650 GP Programming Guide F-90 Step Size Range: Function: 0.10 %* [0.01 - 200.00 %] Enter the increment size required for INCREASE/DECREASE, as a percentage of the synchronous motor speed, n . If INCREASE/ DECREASE is activated the resulting reference will be increased / decreased by the amount set in this parameter.

  • Page 50: E-## Digital In/Out

    PTC Card 1 [80] AF-650 GP standard terminals are 18, 19, 27, 29, 32 and 33. OPCGPIO General Purpose I/O Option Module terminals are X30/2, X30/3 and X30/4. Functions dedicated to only one digital input are stated in the associated parameter.
  • Page 51 AF-650 GP Programming Guide All digital inputs can be programmed to these functions: No operation No reaction to signals transmitted to the terminal. Reset Resets frequency converter after a TRIP/ALARM. Not all alarms can be reset. Coast inverse (Default Digital input 27): Coasting stop, inverted input (NC). The frequency converter leaves the motor in free mode.
  • Page 52 AF-650 GP Programming Guide [19] Freeze ref Freezes the actual reference, which is now the point of enable/condition for Speed up and Speed down to be used. If Speed up/down is used, the speed change always follows ramp 2 (par. E-10 Accel Time 2 and par.
  • Page 53 AF-650 GP Programming Guide Preset ramp bit Ramp 1 Ramp 2 Ramp 3 Ramp 4 [36] Mains failure inverse Activates par. SP-10 Line failure. Mains failure inverse is active in the Logic .0. situation. [41] Latched Precise Stop inverse Sends a latched stop signal when the precise stop function is activated in par. H-83 Precise Stop Func- tion.
  • Page 54 AF-650 GP Programming Guide [15] Preset reference on [16] Preset ref bit 0 [17] Preset ref bit 1 [18] Preset ref bit 2 [19] Freeze reference [20] Freeze output [21] Speed up [22] Speed down [23] Set-up select bit 0...
  • Page 55 AF-650 GP Programming Guide [18] Preset ref bit 2 [19] Freeze reference [20] Freeze output [21] Speed up [22] Speed down [23] Set-up select bit 0 [24] Set-up select bit 1 [26] Precise stop inverse [27] Precise start, stop [28]...
  • Page 56 AF-650 GP Programming Guide [21] Speed up [22] Speed down [23] Set-up select bit 0 [24] Set-up select bit 1 [28] Catch up [29] Slow down [34] Ramp bit 0 [35] Ramp bit 1 [55] DigiPot increase [56] DigiPot decrease...
  • Page 57 AF-650 GP Programming Guide [29] Slow down [30] Counter input [32] Pulse Input [34] Ramp bit 0 [35] Ramp bit 1 [55] DigiPot increase [56] DigiPot decrease [57] DigiPot clear [58] DigiPot Hoist [60] Counter A (up) [61] Counter A (down)
  • Page 58 AF-650 GP Programming Guide [34] Ramp bit 0 [35] Ramp bit 1 [55] DigiPot increase [56] DigiPot decrease [57] DigiPot clear [58] DigiPot Hoist [62] Reset Counter A [65] Reset Counter B [70] Mech. Brake Feedb. [71] Mech. Brake Feedb. Inv.
  • Page 59 AF-650 GP Programming Guide [56] DigiPot decrease [57] DigiPot clear [58] DigiPot Hoist [60] Counter A (up) [61] Counter A (down) [62] Reset Counter A [63] Counter B (up) [64] Counter B (down) [65] Reset Counter B [70] Mech. Brake Feedb.
  • Page 60 AF-650 GP Programming Guide t dec s x n s RPM . E − 11 = ref RPM E-12 Accel Time 3 Range: Function: 3.00 s* [0.01 - 3600.00 s] Enter the accel time from 0 RPM to the rated motor speed n .
  • Page 61 AF-650 GP Programming Guide Run on reference / no warning Motor runs at reference speed. Alarm An alarm activates the output. There are no warnings. [10] Alarm or warning An alarm or a warning activates the output. [11] At torque limit The torque limit set in par.
  • Page 62 AF-650 GP Programming Guide [62] Comparator 2 See par. group LC-1#. If Comparator 2 is evaluated as TRUE, the output will go high. Otherwise, it will be low. [63] Comparator 3 See par. group LC-1#. If Comparator 3 is evaluated as TRUE, the output will go high. Otherwise, it will be low.
  • Page 63 AF-650 GP Programming Guide E-20 Terminal 27 Digital Output Option: Function: [0] * No operation Control ready Drive ready Drive rdy/rem ctrl Enable / no warning Drive running Running / no warning Run in range/no warn Run on ref/no warn...
  • Page 64 AF-650 GP Programming Guide [64] Comparator 4 [65] Comparator 5 [70] Logic rule 0 [71] Logic rule 1 [72] Logic rule 2 [73] Logic rule 3 [74] Logic rule 4 [75] Logic rule 5 [80] Logic Controller digital output A...
  • Page 65 AF-650 GP Programming Guide [24] Ready, Voltage OK [25] Reverse [26] Bus OK [27] Torque limit & stop [28] Brake, no brake war [29] Brake ready, no fault [30] Brake fault (IGBT) [31] Relay 123 [32] Mech brake ctrl [33]...
  • Page 66 AF-650 GP Programming Guide Control ready Drive ready Drive rdy/rem ctrl Enable / no warning Drive running Running / no warning Run in range/no warn Run on ref/no warn Alarm [10] Alarm or warning [11] At torque limit [12] Out of current range...
  • Page 67 AF-650 GP Programming Guide [70] Logic rule 0 [71] Logic rule 1 [72] Logic rule 2 [73] Logic rule 3 [74] Logic rule 4 [75] Logic rule 5 [80] Logic Controller digital output A [81] Logic Controller digital output B...
  • Page 68 PTC Card 1 [80] AF-650 GP standard terminals are 18, 19, 27, 29, 32 and 33. OPCGPIO General Purpose I/O Option Module terminals are X30/2, X30/3 and X30/4. Functions dedicated to only one digital input are stated in the associated parameter.
  • Page 69 AF-650 GP Programming Guide All digital inputs can be programmed to these functions: No operation No reaction to signals transmitted to the terminal. Reset Resets frequency converter after a TRIP/ALARM. Not all alarms can be reset. Coast inverse (Default Digital input 27): Coasting stop, inverted input (NC). The frequency converter leaves the motor in free mode.
  • Page 70 AF-650 GP Programming Guide [19] Freeze ref Freezes the actual reference, which is now the point of enable/condition for Speed up and Speed down to be used. If Speed up/down is used, the speed change always follows ramp 2 (par. E-10 Accel Time 2 and par.
  • Page 71 AF-650 GP Programming Guide Preset ramp bit Ramp 1 Ramp 2 Ramp 3 Ramp 4 [36] Mains failure inverse Activates par. SP-10 Line failure. Mains failure inverse is active in the Logic .0. situation. [41] Latched Precise Stop inverse Sends a latched stop signal when the precise stop function is activated in par. H-83 Precise Stop Func- tion.
  • Page 72 AF-650 GP Programming Guide [14] [15] Preset reference on [16] Preset ref bit 0 [17] Preset ref bit 1 [18] Preset ref bit 2 [19] Freeze reference [20] Freeze output [21] Speed up [22] Speed down [23] Set-up select bit 0...
  • Page 73 AF-650 GP Programming Guide [21] Speed up [22] Speed down [23] Set-up select bit 0 [24] Set-up select bit 1 [28] Catch up [29] Slow down [34] Ramp bit 0 [35] Ramp bit 1 [55] DigiPot increase [56] DigiPot decrease...
  • Page 74 AF-650 GP Programming Guide [35] Ramp bit 1 [55] DigiPot increase [56] DigiPot decrease [57] DigiPot clear [58] DigiPot Hoist [62] Reset Counter A [65] Reset Counter B [70] Mech. Brake Feedb. [71] Mech. Brake Feedb. Inv. E-56 Term X30/6 Digi Out (OPCGPIO)
  • Page 75 AF-650 GP Programming Guide [40] Out of ref range [41] Below reference, low [42] Above ref, high [45] Bus ctrl. [46] Bus ctrl, 1 if timeout [47] Bus ctrl, 0 if timeout [55] Pulse output [60] Comparator 0 [61] Comparator 1...
  • Page 76 AF-650 GP Programming Guide [11] At torque limit [12] Out of current range [13] Below current, low [14] Above current, high [15] Out of speed range [16] Below speed, low [17] Above speed, high [18] Out of feedb. range [19]...
  • Page 77 AF-650 GP Programming Guide [85] Logic Controller digital output F [120] Local ref active [121] Remote ref active [122] No alarm [123] Start command activ [124] Running reverse [125] Drive in hand mode [126] Drive in auto mode 3.4.5 E-6# Pulse Input Parameters to configure terminal 29 and 33 as Pulse Train inputs.
  • Page 78 AF-650 GP Programming Guide E-67 Term. 33 Low Ref./Feedb. Value Range: Function: 0.000* [-999999.999 - 999999.999] Enter the low reference value [RPM] for the motor shaft speed. This is also the low feedback value, see also par. E-62 Term. 29 Low Ref./Feedb. Value.
  • Page 79 AF-650 GP Programming Guide [48] Bus ctrl., timeout [100] Output frequency [101] Reference [102] Feedback [103] Motor Current [104] Torque rel to limit [105] Torq relate to rated [106] Power [107] Speed [108] Torque [109] Max Out Freq [119] Torque % lim...
  • Page 80 AF-650 GP Programming Guide E-81 Term 32/33 Encoder Direction Option: Function: Change the detected encoder rotation direction without changing the wiring to the encoder. [0] * Clockwise Sets channel A 90° (electrical degrees) behind channel B upon clockwise rotation of the encoder shaft.

  • Page 81: C-## Frequency Control Functions

    AF-650 GP Programming Guide 3.5 C-## Frequency Control Functions Parameter group related to the Jump Frequencies, Multi-step Frequencies, Job set-up, and Frequency Settings 2 and 3. 3.5.1 C-0# Frequency Control Functions Parameters to configure Jump Frequencies 1, 2, 3, and 4, and Multi-step Frequencies 1 through 8.
  • Page 82 AF-650 GP Programming Guide Preset ref. bit Preset ref. 0 Preset ref. 1 Preset ref. 2 Preset ref. 3 Preset ref. 4 Preset ref. 5 Preset ref. 6 Preset ref. 7 3.5.2 C-2# Jog Set-Up Parameters to configure Jog Speed, Jog Accel/Decel Time and Quick Stop Decel Time.
  • Page 83 AF-650 GP Programming Guide t jog s x n s RPM . C − 22 = log speed . C − 21 ) Δ C-23 Quick Stop Decel Time Range: Function: 3.00 s* [0.01 - 3600.00 s] Enter the quick–stop decel time from the synchronous motor speed to 0 RPM. Ensure that no resultant over-voltage will arise in the inverter due to regenerative operation of the motor required to achieve the given decel time.
  • Page 84 AF-650 GP Programming Guide Frequency input 33 [11] Local bus reference [20] * Digital Pot-Meter [21] Analog input X30-11 (OPCGPIO) [22] Analog input X30-12 (OPCGPIO) C-34 Frequency Command 3 Option: Function: Select the reference input to be used for the third reference signal. par. F-01 Frequency Setting 1, par.

  • Page 85: P-## Motor Data

    Activate the Auto Tune function by pressing [Hand] after selecting [1] or [2]. See also the section Auto Tuning in the AF-650 GP Design Guide. After a normal sequence, the display will read: "Press [OK] to finish Auto Tune". After pressing the [OK] key the frequency converter is ready for operation.
  • Page 86 AF-650 GP Programming Guide It is important to set motor par. F-04, F-05, and P-02 to P-08 correctly, since these form part of the Auto Tune algorithm. An Auto Tune should be performed to achieve optimum dynamic motor performance. It may take up to 10 min, depending on the power rating of the motor.
  • Page 87 AF-650 GP Programming Guide 3.6.2 P-2# Motor Selection Parameters to configure the drive to work with Asynchronous AC Motor or Permanent Magnet Motor P-20 Motor Construction Option: Function: Select the motor construction type. [0] * Asynchron For asynchronous motors. PM, non salient SPM Motor construction can either be asynchronous or permanent magnet (PM) motor.
  • Page 88 AF-650 GP Programming Guide P-35 Main Reactance (Xh) Range: Function: 100.0000 [1.0000 - 10000.0000 Ohm] Set the main reactance of the motor using one of these methods: Ohm* Run an Auto Tune on a cold motor. The frequency converter will measure the value from the motor.

  • Page 89: H-## High Perf Parameters

    AF-650 GP Programming Guide 3.7 H-## High Perf Parameters Parameter group related to high performance functions in the drive. 3.7.1 H-0# High Perf Operations Parameters to restore factory setting, configure auto reset, fan operation, reverse lock and start mode (catch a spinning load).
  • Page 90 AF-650 GP Programming Guide H-05 Auto-Reset (Reset Interval) Range: Function: 10 s* [0 - 600 s] Enter the time interval from trip to start of the automatic reset function. This parameter is active when par. H-04 Auto-Reset (Times) is set to Automatic reset [1] - [13].
  • Page 91 AF-650 GP Programming Guide in par. H-21 Motor Feedback Speed Error during its time frame set in par. H-22 Motor Feedback Loss Timeout. Disabled Warning [2] * Trip Freeze Output Max Speed Switch to Open Loop Select Setup 1 Select Setup 2...
  • Page 92 AF-650 GP Programming Guide [0] * Speed open loop Enables speed control (without feedback signal from motor) with automatic slip compensation for almost constant speed at varying loads. Speed closed loop Enables encoder feedback from motor. Obtain full holding torque at 0 RPM.
  • Page 93 AF-650 GP Programming Guide H-44 Constant or Variable Torque OL Option: Function: [0] * High torque Allows up to 160% over torque. Normal torque For oversized motor - allows up to 110% over torque. This parameter cannot be adjusted while the motor is running.
  • Page 94 H-41 Motor Control Principle is set to Flux w/motor feedback [3]. With this parameter it is possible to make an adjustment of the shifting point where AF-650 GP changes between Flux model 1 and Flux model 2, which is useful in some sensitive speed and torque control applications.
  • Page 95 AF-650 GP Programming Guide Illustration 3.4: H-40 = [0] Speed open loop, H-41 = [2] Flux sensorless H-55 U/f Characteristic - U Range: Function: 0 V* [0.0 - 1000.0 V] Enter the voltage at each frequency point to manually form a U/f characteristic matching the motor.
  • Page 96 AF-650 GP Programming Guide Motor size Change-over 0.25 kW - 7.5 kW > 10 Hz H-64 Resonance Dampening Range: Function: 100 %* [0 - 500 %] Enter the resonance dampening value. Set par. H-64 Resonance Dampening and par. H-65 Resonance Dampening Time Constant to help eliminate high-frequency resonance problems.
  • Page 97 AF-650 GP Programming Guide H-70 Warning Current Low Range: Function: 0.00 A* [0.00 - par. H-51 A] Enter the I value. When the motor current falls below this limit, the display reads Current Low. The signal outputs can be programmed to produce a status signal on terminal 27 or 29 and on relay output 01 or 02.
  • Page 98 AF-650 GP Programming Guide H-78 Missing Motor Phase Function Option: Function: Displays an alarm in the event of a missing motor phase. Select 100 ms to have a short detection time and alarm in the event of a missing motor phase. 100 ms is recommended for hoisting applications.
  • Page 99 AF-650 GP Programming Guide Comp cnt stop w/o r Same as [3] but the number of pulses counted during ramp down to 0 rpm is deducted from the counter value in par. H-84 Precise Stop Counter Value. This parameter cannot be adjusted while the motor is running.
  • Page 100 AF-650 GP Programming Guide H-96 KTY Thermistor Input Option: Function: Selecting analog input terminal 54 to be used as KTY sensor input. Terminal 54 cannot be selected as KTY source if otherwise used as reference (see par. F-01 Frequency Setting 1 to par. C-34 Frequency Command Connection of KTY-sensor between term.

  • Page 101: An-## Analog In/Out

    AF-650 GP Programming Guide 3.8 AN-## Analog In/Out Parameter group related to the Analog Inputs and Outputs. 3.8.1 AN-0# Analog I/O Mode Parameters to configure the Analog Inputs and Output time out period for lost signals. AN-00 Live Zero Timeout Time...
  • Page 102 AF-650 GP Programming Guide AN-12 Terminal 53 Low Current Range: Function: 0.14 mA* [0.00 - par. AN-13 mA] Enter the low current value. This reference signal should correspond to the minimum reference value, set in par. F-52 Minimum Reference. The value must be set at >2 mA in order to activate the Live Zero Time- out Function in par.
  • Page 103 AF-650 GP Programming Guide AN-24 Terminal 54 Low Ref./Feedb. Value Range: Function: 0 Unit* [-1000000.000 to par. AN-25] Enter the analog input scaling value that corresponds to the minimum reference feedback value set in par. F-52 Minimum Reference. AN-25 Terminal 54 High Ref./Feedb. Value...
  • Page 104 AF-650 GP Programming Guide AN-40 Terminal X30/12 Low Voltage Range: Function: 0.07 V* [0.00 - par. AN-41 V] Sets the analog input scaling value to correspond to the low reference/feedback value set in par. AN-44 Term. X30/12 Low Ref./Feedb. Value.
  • Page 105 AF-650 GP Programming Guide [119] Torque % lim Torque % lim: Torque reference. par. F-50 Reference Range [Min - Max] 0% = 0 mA; 100% = 20 mA par. F-50 Reference Range [-Max - Max] -100% = 0 mA; 0% = 10 mA; +100% = 20 mA [130] Output freq.
  • Page 106 AF-650 GP Programming Guide AN-53 Terminal 42 Output Bus Control Range: Function: 0.00 %* [0.00 - 100.00 %] Holds the level of Output 42 if controlled by bus. AN-54 Terminal 42 Output Timeout Preset Range: Function: 0.00 %* [0.00 - 100.00 %] Holds the preset level of Output 42.
  • Page 107 AF-650 GP Programming Guide [131] Reference 4-20mA par. F-50 Reference Range [Min-Max] 0% = 4 mA; 100% = 20 mA par. F-50 Reference Range [-Max-Max] -100% = 4mA; 0% = 12 mA; +100% = 20 mA [132] Feedback 4-20mA Feedback 4-20mA: par. F-50 Reference Range [Min-Max] 0% = 4 mA; 100% = 20 mA par.

  • Page 108: Sp-## Special Functions

    AF-650 GP Programming Guide 3.9 SP-## Special Functions Parameter group related to special functions with regards to Line Voltage, Reset Functions, Current Limit, Energy Savings, Derating, and Accel/Decel Ramp Types. 3.9.1 SP-1# Line On/Off Parameters to configure actions taken for Line Failures, Input Fault, and Imbalance.
  • Page 109 AF-650 GP Programming Guide Kinetic Back-up [4]: The frequency converter will keep on running as long as there is energy in the system due to the moment of inertia produced by the load. Kinetic Back-up [5]: The frequency converter will ride through on speed as long as the energy is present from moment of inertia from the load.
  • Page 110 AF-650 GP Programming Guide 3.9.2 SP-2# Reset Functions Parameters to configure the trip delay do to Torque Limit or Drive Fault. SP-24 Trip Delay at Current Limit Range: Function: 60 s* [0 - 60 s] Enter the current limit trip delay in seconds. When the output current reaches the current limit (par.
  • Page 111 AF-650 GP Programming Guide 3.9.4 SP-4# Energy Savings Parameters to configure the energy optimization level in both the Variable Torque and Energy Savings modes. SP-40 VT Level Range: Function: 66 %* [40 - 90 %] Enter the level of motor magnetisation at low speed. Selection of a low value reduces energy loss in the motor, but also reduces load capability.
  • Page 112 AF-650 GP Programming Guide SP-53 Fan Monitor Option: Function: Select which reaction the frequency converter should take in case a fan fault is detected. Disabled [1] * Warning Trip SP-55 Output Filter Option: Function: Select if a Sine-Wave output filter connected. This parameter cannot be adjusted while motor is running.
  • Page 113 AF-650 GP Programming Guide SP-72 Accel Time 1 S-ramp Ratio at Accel. End Range: Function: 50 %* [1 - 99. %] Enter the proportion of the total accel time (par. F-07 Accel Time 1) in which the acceleration torque decreases. The larger the percentage value, the greater the jerk compensation achieved, and thus the lower the torque jerks in the application.
  • Page 114 AF-650 GP Programming Guide SP-82 Decel Time 2 S-ramp Ratio at Decel. End Range: Function: 50 %* [1 - 99. %] Enter the proportion of the total decel time (par. E-11 Decel Time 2) where the deceleration torque de- creases. The larger the percentage value, the greater the jerk compensation achieved, and thus the lower the torque jerks in the application.
  • Page 115 AF-650 GP Programming Guide SP-92 Accel/Decel Ramp 4 Type Option: Function: Select the ramp type, depending on requirements for acceleration and deceleration. A linear ramp will give constant acceleration during ramping. An S-ramp will give non-linear acceleration, compensating for jerk in the application...

  • Page 116: O-## Options/Comms

    AF-650 GP Programming Guide 3.10 O-## Options/Comms Parameter group related to communications and options. 3.10.1 O-0# General Settings Parameters to configure the general settings for communications and options. O-01 Control Site Option: Function: The setting in this parameter overrides the settings in par. O-50 Coasting Select to par. O-56 Preset Ref- erence Select.
  • Page 117 AF-650 GP Programming Guide Max. speed Runs the motor at maximum frequency until communication resumes. Stop and trip Stops the motor, then resets the frequency converter in order to restart: via the network, via the reset button on the Keypad or via a digital input.
  • Page 118 Keypad display. For guidelines in selection of GE Drive profile [0] and PROFIdrive profile [1] please refer to the Serial communication via RS 485 Interface section. For additional guidelines in the selection of PROFIdrive profile [1], ODVA [5] and CANopen DSP 402 [7], please refer to the Operating Instructions for the installed network.
  • Page 119 AF-650 GP Programming Guide 3.10.3 O-3# Drive Port Settings Parameters to configure the GE drive port. O-30 Protocol Option: Function: [0] * Drive Drive MC Select the protocol for the drive (standard) port. Modbus RTU O-31 Address Range: Function: [1. - 126.] Enter the address for the Drive (standard) port.
  • Page 120 AF-650 GP Programming Guide 3.10.4 O-4# Drive MC Port Settings Parameters to configure the standard telegram or custom telegram for the GE drive port. O-40 Telegram Selection Option: Function: [1] * Standard telegram 1 [101] PPO 1 Enables use of freely configurable messages or standard messages for the Drive port.
  • Page 121 AF-650 GP Programming Guide O-52 DC Brake Select Option: Function: Select control of the DC brake via the terminals (digital input) and/or via the network. Digit Input Activates Start command via a digital input. Activates Start command via the serial communication port or network option module.
  • Page 122 AF-650 GP Programming Guide O-55 Set-up Select Option: Function: Select control of the frequency converter set-up selection via the terminals (digital input) and/or via the network. Digit Input Activates the set-up selection via a digital input. Activates the set-up selection via the serial communication port or network option module.
  • Page 123 AF-650 GP Programming Guide 3.10.7 O-9# Bus Jog Feedback Parameters to configure the Jog Speed when drive is in Bus Control. O-90 Bus Jog 1 Speed Range: Function: 100 RPM* [0 - par. H-13 RPM] Enter the jog speed. This is a fixed jog speed activated via the serial port or network option.

  • Page 124: Dn-## Can Fieldbus

    AF-650 GP Programming Guide 3.11 DN-## CAN Fieldbus Parameter group related to Field Installed DeviceNet Network Communications Option Module. 3.11.1 DN-0# Common Settings Parameters to configure the commom settings for DeviceNet. DN-00 DeviceNet Protocol Option: Function: CANopen [1] * DeviceNet View the active CAN protocol.
  • Page 125 When par. O-10 Control Word Profile is set to [5] ODVA, par. DN-10 Process Data Type Selection options [2] and [3] are available. Instances 100/150 and 101/151 are GE-specific. Instances 20/70 and 21/71 are ODVA-specific AC Drive profiles. For guidelines in message selection, please refer to the DeviceNet Operating Instructions.
  • Page 126 AF-650 GP Programming Guide DN-14 Net Reference Read only from Keypad Option: Function: Select the reference source in Instance 21/71 and 20/70. [0] * Enables reference via analog/digital inputs. Enables reference via the network. DN-15 Net Control Read only from Keypad...
  • Page 127 AF-650 GP Programming Guide DN-31 Store Data Values Option: Function: Parameter values changed via DeviceNet are not automatically stored in non-volatile memory. Use this parameter to activate a function that stores parameter values in the EEPROM non-volatile memory, so changed parameter values will be retained at power-down.

  • Page 128: Pb-## Profibus

    AF-650 GP Programming Guide 3.12 PB-## Profibus Parameter group related to Field Installed Profibus DP Network Communications Option Module. PB-00 Setpoint Range: Function: [0 - 65535] This parameter receives cyclical reference from a Master Class 2. If the control priority is set to Master Class 2, the reference for the frequency converter is taken from this parameter, whereas the cyclical reference will be ignored.
  • Page 129 AF-650 GP Programming Guide PB-23 Parameters for Signals Array [1000] Read only Option: Function: This parameter contains a list of signals available for selection in par. PB-15 PCD Write Configuration and par. PB-16 PCD Read Configuration. PB-27 Parameter Edit Option: Function: Parameters can be edited via Profibus, the standard RS485 interface, or the Keypad.
  • Page 130 AF-650 GP Programming Guide Bit: Meaning: Connection with DP-master is not ok Not used FDL (Field-bus Data link Layer) is not ok Clear data command received Actual value is not updated Baudrate search PROFIBUS ASIC is not transmitting Initializing of PROFIBUS is not ok...
  • Page 131 AF-650 GP Programming Guide PB-71 Profibus Save Data Values Option: Function: Parameter values changed via Profibus are not automatically stored in non-volatile memory. Use this parameter to activate a function that stores parameter values in the EEPROM non-volatile memory, so changed parameter values will be retained at power-down.
  • Page 132 AF-650 GP Programming Guide PB-90 Changed Parameters (1) Array [116] No Keypad access Read only Range: Function: [0 - 115] This parameter displays a list of all the frequency converter parameters deviating from default setting. PB-91 Changed Parameters (2) Array [116]...

  • Page 133: Ec-## Feedback Option

    AF-650 GP Programming Guide 3.13 EC-## Feedback Option 3.13.1 EC-1# Inc. Enc. Interface EC-10 Signal Type Select the incremental type (A/B channel) of the encoder in use. Find the information on the encoder data sheet. Select None [0] if the feedback sensor is an absolute encoder only.
  • Page 134 AF-650 GP Programming Guide EC-34 HIPERFACE Baudrate Select the baud rate of the attached encoder. This parameter cannot be adjusted while the motor is running. The parameter is only accessible when par. EC-20 Protocol Selection is set to HIPERFACE [1].

  • Page 135: Rs-## Resolver Interface

    AF-650 GP Programming Guide 3.14 RS-## Resolver Interface RS-50 Poles Range: Function: [2 - 2] Set the number of poles on the resolver. The value is stated in the data sheet for resolvers. RS-51 Input Voltage Range: Function: 7.0 V* [2.0 - 8.0 V]...

  • Page 136: Id-## Drive Information

    AF-650 GP Programming Guide 3.15 Parameter Data Check 3.15.1 Last 10 Changes Displays a list of the 10 last changes made to the parameters in the present parameter setup. This allows for any corrections of the last 10 changes. 3.15.2 Since Factory Settings Displays a list of all the parameter changes since the factory settings of the drive or since the last factory restore of parameters.
  • Page 137 AF-650 GP Programming Guide The reset is carried out by pressing [OK]. ID-07 Reset Running Hours Counter Option: Function: [0] * Do not reset Reset counter Select Reset [1] and press [OK] to reset the Running Hours counter to zero (see par. ID-01 Running Hours).
  • Page 138 AF-650 GP Programming Guide [13] Out of feedb. range [14] Below feedb. low [15] Above feedb. high [16] Thermal warning [17] Line voltage out of range [18] Reversing [19] Warning [20] Alarm (trip) [21] Alarm (trip lock) [22] Comparator 0...
  • Page 139 ID-30 Fault Log: Error Code Array [10] Range: Function: [0 - 255] View the error code and look up its meaning in the Troubleshooting chapter of the AF-650 GP Design Guide. ID-31 Alarm Log: Value Array [10] Range: Function: [-32767 - 32767] View an extra description of the error.
  • Page 140 View the combined SW version consisting of power SW and control SW. ID-46 GE Product No. Range: Function: View the 8-digit ordering number used for re-ordering the frequency converter in its original configuration. ID-47 GE Power Card Model No Range: Function: View the power card ordering number. ID-48 Keypad ID Number...
  • Page 141 AF-650 GP Programming Guide ID-62 Option Ordering No Range: Function: Shows the ordering number for the installed options. ID-63 Option Serial No Range: Function: View the installed option serial number. 3.16.7 ID-9# Parameter Info Parameters to view defined parameters and modified parameters.

  • Page 142: Dr-## Data Read-Outs

    AF-650 GP Programming Guide 3.17 DR-## Data Read-outs Parameter group related to data readouts in the drive for references, voltages, control, alarms, warnings, and status words. 3.17.1 DR-0# General Status Parameters to view the calculated references, the active control word, and status word.
  • Page 143 AF-650 GP Programming Guide DR-12 Motor Rated Voltage Range: Function: 0.0 V* [0.0 - 6000.0 V] View the motor voltage, a calculated value used for controlling the motor. DR-13 Frequency Range: Function: 0.0 Hz* [0.0 - 6500.0 Hz] View the motor frequency, without resonance dampening.
  • Page 144 AF-650 GP Programming Guide DR-25 Torque [Nm] High Range: Function: 0.0 Nm* [-200000000.0 - 200000000.0 Nm] View the torque value with sign, applied to the motor shaft. Some motors supply more than 160% torque. Consequently, the min. value and the max. value will depend on the max. motor current as well as the motor used.
  • Page 145 AF-650 GP Programming Guide DR-40 Trending Buffer Full Option: Function: View whether the logging buffer is full (see par. ID-1#). The logging buffer will never be full when par. ID-13 Trending Mode is set to Log always [0]. [0] * 3.17.4 DR-5# Ref.
  • Page 146 AF-650 GP Programming Guide 3.17.5 DR-6# Inputs/Outputs Parameters to view the digital and analog I/O status values. DR-60 Digital Input Range: Function: [0 - 1023] View the signal states from the active digital inputs. Example: Input 18 corresponds to bit no. 5, ‘0’ = no signal, ‘1’...
  • Page 147 AF-650 GP Programming Guide DR-63 Terminal 54 Switch Setting Option: Function: View the setting of input terminal 54. Current = 0; Voltage = 1. [0] * Current Voltage Pt 1000 [°C] Pt 1000 [°F] Ni 1000 [°C] Ni 1000 [°F]...
  • Page 148 AF-650 GP Programming Guide DR-72 Counter A Range: Function: [-2147483648 - 2147483647] View the present value of Counter A. Counters are useful as comparator operands, see par. LC-10 Com- parator Operand. The value can be reset or changed either via digital inputs (parameter group E-##) or by using an LC action (par.
  • Page 149 AF-650 GP Programming Guide DR-82 Fieldbus REF 1 Range: Function: [-200 - 200] View the two-byte word sent with the control word form the Bus-Master to set the reference value. For more information please refer to the relevant network manual.

  • Page 150: Adv Parameter Data Set

    AF-650 GP Programming Guide 3.18 Adv Parameter Data Set 3.19 LC-## Logic Controller Parameter group related to programming the drive's built-in Logic Controller. The Logic Controller consists of a series of user defined actions (see par. LC-53) that are executed when the corresponding user-defined events are met.
  • Page 151 AF-650 GP Programming Guide [19] Warning Warning [19] A warning is active. [20] Alarm (trip) Alarm (trip) [20] A (trip) alarm is active. [21] Alarm (trip lock) Alarm (trip lock) [21] A (Trip lock) alarm is active. [22] Comparator 0 Comparator 0 [22] Use the result of comparator 0.
  • Page 152 AF-650 GP Programming Guide On reference Torque limit Current Limit Out of current range Below I low Above I high [10] Out of speed range [11] Below speed low [12] Above speed high [13] Out of feedb. range [14] Below feedb. low [15] Above feedb.
  • Page 153 AF-650 GP Programming Guide [60] Logic rule 4 [61] Logic rule 5 [70] Logic Controller Time-out 3 [71] Logic Controller Time-out 4 [72] Logic Controller Time-out 5 [73] Logic Controller Time-out 6 [74] Logic Controller Time-out 7 [75] Start command given...
  • Page 154 AF-650 GP Programming Guide [20] Alarm number Alarm number [20] The error number. [30] Counter A Counter A [30] Number of counts [31] Counter B Counter B [31] Number of counts [50] FALSE False [50] Enters the fixed value of false in the comparator.
  • Page 155 AF-650 GP Programming Guide [93] Mech. brake control Mech. brake control [93] The mechanical brake is active. [94] Safe stop active [100] Comparator 0 Comparator 0 [100] The result of comparator 0. [101] Comparator 1 Comparator 1 [101] The result of comparator 1.
  • Page 156 AF-650 GP Programming Guide [181] Remote reference active Remote ref. active [181] High when par. F-02 Operation Method= [1] Remote or [0] Linked to hand/auto, while the Keypad is in Auto mode. [182] Start command Start command [182] High when there is an active start command, and no stop command.
  • Page 157 AF-650 GP Programming Guide Torque limit Current Limit Out of current range Below I low Above I high [10] Out of speed range [11] Below speed low [12] Above speed high [13] Out of feedb. range [14] Below feedb. low [15] Above feedb.
  • Page 158 AF-650 GP Programming Guide [61] Logic rule 5 [70] Logic Controller Time-out 3 [71] Logic Controller Time-out 4 [72] Logic Controller Time-out 5 [73] Logic Controller Time-out 6 [74] Logic Controller Time-out 7 [75] Start command given LC-41 Logic Rule Operator 1...
  • Page 159 AF-650 GP Programming Guide [18] Reversing [19] Warning [20] Alarm (trip) [21] Alarm (trip lock) [22] Comparator 0 [23] Comparator 1 [24] Comparator 2 [25] Comparator 3 [26] Logic rule 0 [27] Logic rule 1 [28] Logic rule 2 [29]...
  • Page 160 AF-650 GP Programming Guide LC-43 Logic Rule Operator 2 Array [6] Option: Function: Select the second logical operator to be used on the boolean input calculated in par. LC-40 Logic Rule Boolean 1, par. LC-41 Logic Rule Operator 1, and par. LC-42 Logic Rule Boolean 2, and the boolean input coming from par.
  • Page 161 AF-650 GP Programming Guide [24] Comparator 2 [25] Comparator 3 [26] Logic rule 0 [27] Logic rule 1 [28] Logic rule 2 [29] Logic rule 3 [30] Logic Controller Time-out 0 [31] Logic Controller Time-out 1 [32] Logic Controller Time-out 2...
  • Page 162 AF-650 GP Programming Guide In range On reference Torque limit Current Limit Out of current range Below I low Above I high [10] Out of speed range [11] Below speed low [12] Above speed high [13] Out of feedb. range [14] Below feedb.
  • Page 163 AF-650 GP Programming Guide [51] Comparator 5 [60] Logic rule 4 [61] Logic rule 5 [70] Logic Controller Time-out 3 [71] Logic Controller Time-out 4 [72] Logic Controller Time-out 5 [73] Logic Controller Time-out 6 [74] Logic Controller Time-out 7...
  • Page 164 AF-650 GP Programming Guide [28] Freeze output Freeze output [28] - freezes the output frequency of the frequency converter. [29] Start timer 0 Start timer 0 [29] - starts timer 0, see par. LC-20 for further description. [30] Start timer 1 Start timer 1 [30] - starts timer 1, see par.

  • Page 165: B-## Brakes

    AF-650 GP Programming Guide 3.20 B-## Brakes Parameter group related to the brake features in the drive. 3.20.1 B-0# DC Brake Parameters to configure the DC brake and DC hold functions. B-00 DC Hold Current Range: Function: 50 %* [0 - 160. %] Enter a value for holding current as a percentage of the rated motor current I set in par.
  • Page 166 AF-650 GP Programming Guide 3.20.2 B-1# Brake Energy Funct. Parameters to configure the dynamic braking functions in the drive. Note! This applies only to drives ordered with the optional factory installed brake chopper option. B-10 Brake Function Option: Function: [0] * No brake resistor is installed.
  • Page 167 AF-650 GP Programming Guide If power monitoring is set to Off [0] or Warning [1], the brake function remains active, even if the monitoring limit is exceeded. This may lead to thermal overload of the resistor. It is also possible to generate a warning via a relay/digital outputs. The measuring accuracy of the power monitoring depends on the accuracy of the resistance of the resistor (better than ±...
  • Page 168 Enter the brake delay time of the coast after ramp-down time. The shaft is held at zero speed with full holding torque. Ensure that the mechanical brake has locked the load before the motor enters coast mode. See Mechanical Brake Control section in the AF-650 GP Design Guide. B-24 Stop Delay...
  • Page 169 AF-650 GP Programming Guide B-28 Gain Boost Factor Range: Function: 1.00* [1.00 - 4.00] When a speed PID-control is connected to the output (flux closed loop) it must be possible to boost the proportional gain of the control during the Activate Brake Delay (par. B-23 Activate Brake Delay). By in- creasing the gain, the bump when the motor takes over the load from the brake can be reduced.

  • Page 170: Pi-## Pid Controls

    AF-650 GP Programming Guide 3.21 PI-## PID Controls Parameter group related to PID Controls 3.21.1 PI-0# Speed PID Control Parameters to configure the Speed PID Control. PI-00 Speed PID Feedback Source Option: Function: Select the encoder for closed loop feedback.
  • Page 171 AF-650 GP Programming Guide PI-06 Speed PID Lowpass Filter Time Range: Function: 10.0 ms* [1.0 - 100.0 ms] Set a time constant for the speed control low-pass filter. The low-pass filter improves steady-state per- formance and dampens oscillations on the feedback signal. This is an advantage if there is a great amount on noise in the system, see illustration below.
  • Page 172 AF-650 GP Programming Guide PI-08 Speed PID Feed Forward Factor Range: Function: 0 %* [0 - 500 %] The reference signal bypasses the speed controller by the amount specified. This feature increases the dynamic performance of the speed control loop.
  • Page 173 AF-650 GP Programming Guide PI-22 Process CL Feedback 2 Resource Option: Function: The effective feedback signal is made up of the sum of up to two different input signals. Select which frequency converter input should be treated as the source of the second of these signals. The first input signal is defined in par.
  • Page 174 AF-650 GP Programming Guide PI-35 Process PID Differentiation Time Range: Function: 0.00 s* [0.00 - 10.00 s] Enter the PID differentiation time. The differentiator does not react to a constant error, but provides a gain only when the error changes. The shorter the PID differentiation time, the stronger the gain from the differentiator.
  • Page 175 AF-650 GP Programming Guide...

  • Page 176: Parameter Lists

    AF-650 GP Programming Guide 4 Parameter Lists Changes during operation ”TRUE” means that the parameter can be changed while the frequency converter is in operation and “FALSE” means that the frequency converter must be stopped before a change can be made.

  • Page 177: K-## Keypad Set-Up

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  • Page 178: F-## Fundamental Parameters

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  • Page 179: E-## Digital In/Outs

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  • Page 180 AF-650 GP Programming Guide...

  • Page 181: C-## Frequency Control Functions

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  • Page 182: P-## Motor Data

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  • Page 183: H-## High Perf Parameters

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  • Page 184: An-## Analog In / Out

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  • Page 185: Sp-## Special Functions

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  • Page 186: O-## Options/Comms

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  • Page 187: Dn-## Devicnet

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  • Page 188: Pb-## Profibus

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  • Page 189: Id-## Drive Information

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  • Page 190: Dr-## Data Readouts

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  • Page 191 AF-650 GP Programming Guide...

  • Page 192: Lc-## Logic Controller

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  • Page 193: B-## Braking Functions

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  • Page 194: Pi-## Pid Controls

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  • Page 195: Ec-## Feedback Option

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  • Page 196: Rs-## Resolver Interface

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  • Page 197 AF-650 GP Programming Guide...

  • Page 198: Troubleshooting

    AF-650 GP Programming Guide 5 Troubleshooting 5.1.1 Warnings/Alarm Messages A warning or an alarm is signalled by the relevant LED on the front of the frequency converter and indicated by a code on the display. A warning remains active until its cause is no longer present. Under certain circumstances operation of the motor may still be continued. Warning messages may be critical, but are not necessarily so.
  • Page 199 AF-650 GP Programming Guide Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference 10 Volts low Live zero error par. AN-01 Live Zero Time- out Function No motor par. H-80 Function at Stop Mains phase loss par. SP-12 Function at Line Imbalance...
  • Page 200 AF-650 GP Programming Guide Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference Auto Tune motor too small Auto Tune parameter out of range Auto Tune interrupted by user Auto Tune time-out Auto Tune internal fault Current limit Tracking Error par. H-20 Motor Feedback...
  • Page 201 AF-650 GP Programming Guide Alarm Word Extended Status Word Alarm Word Alarm Word 2 Warning Word Warning Extended Word 2 Status Word 00000001 Brake Check ServiceTrip, Read/ Brake Check Ramping Write 00000002 Pwr. Card Temp ServiceTrip, (re- Pwr. Card Temp...
  • Page 202 AF-650 GP Programming Guide ALARM 15, Incomplete hardware: Alarm/warning limits: A fitted option is not handled by the present control board (hardware or soft- 3 x 200 - 240 V 3 x 380 - 500 V 3 x 525 - 600 V...
  • Page 203 WARNING 47, 24 V supply low: ALARM 38, Internal fault: The external 24 V DC backup power supply may be overloaded, otherwise Internal drive fault. Please contact your GE supplier. Some typical alarm mes- Contact your GE supplier. sages: WARNING 48, 1.8 V supply low: 0 The serial port cannot be initialized.
  • Page 204 AF-650 GP Programming Guide ALARM 58, Auto Tune internal fault: ALARM 90, Encoder loss: Contact your GE supplier. Check the connection to encoder option and eventually replace the OPCEN- Cor OPCRES. WARNING 59, Current limit: The current is higher than the value in par. F-43 Current Limit.

  • Page 205: Index

    AF-650 GP Programming Guide Index Abbreviations Ac Brake Max. Current B-16 Accel Time 1 F-07 Accel Time 1 S-ramp Ratio At Accel. End SP-72 Accel Time 1 S-ramp Ratio At Accel. Start SP-71 Accel Time 2 E-10 Accel Time 2 S-ramp Ratio At Accel. End SP-80 Accel Time 2 S-ramp Ratio At Accel.
  • Page 206 AF-650 GP Programming Guide Brake Function B-10 Brake Power Brake Power Limit (kw) B-12 Brake Release Time B-25 Brake Resistor (ohm) B-11 Braking Thermal Overload B-13 Break-away Torque Bus Error Count O-81 Bus Jog 1 Speed O-90 Bus Jog 2 Speed O-91...
  • Page 207 AF-650 GP Programming Guide Dc Link Dc Link Voltage DR-30 Decel Time 1 F-08 Decel Time 1 S-ramp Ratio At Decel. End SP-74 Decel Time 1 S-ramp Ratio At Decel. Start SP-73 Decel Time 2 E-11 Decel Time 2 S-ramp Ratio At Decel. End SP-82 Decel Time 2 S-ramp Ratio At Decel.
  • Page 208 Frequency Setting 1 F-01 Function At Line Imbalance SP-12 Function At Stop H-80 Function Relay E-24 Gain Boost Factor B-28 Ge Power Card Model No ID-47 Ge Product No. ID-46 General Warning Graphical Display [Hand] Button On Keypad K-40 Heatsink Temp. DR-34...
  • Page 209 AF-650 GP Programming Guide Kty Sensor Kty Sensor Temperature DR-19 Kty Sensor Type H-95 Kty Thermistor Input H-96 Kty Threshold Level H-97 Kwh Counter ID-02 Language K-01 Leds Line Failure SP-10 Line Voltage At Input Fault SP-11 Live Zero Timeout Function AN-01...
  • Page 210 AF-650 GP Programming Guide Motor Feedback Loss Function H-20 Motor Feedback Loss Timeout H-22 Motor Feedback Speed Error H-21 Motor Magnetisation At Zero Speed H-50 Motor Noise (carrier Freq) F-26 Motor Poles P-01 [Motor Power Hp] P-02 [Motor Power Kw] P-07...
  • Page 211 AF-650 GP Programming Guide Preset Reference Select O-56 Preset Relative Reference F-64 Process Cl Feedback 1 Resource PI-20 Process Cl Feedback 2 Resource PI-22 Process Control PB-28 Process Data Config Read DN-12 Process Data Config Write DN-11 Process Data Type Selection DN-10 Process Pid Anti Windup PI-31 Process Pid Diff.
  • Page 212 AF-650 GP Programming Guide Reset Running Hours Counter ID-07 [Reset] Button On Keypad K-43 Resolution (positions/rev) EC-21 Resolution (ppr) EC-11 Resolver Interface RS-59 Resonance Dampening H-64 Resonance Dampening Time Constant H-65 Restore Factory Settings H-03 Reverse Lock H-08 Reversing Select O-54...
  • Page 213 AF-650 GP Programming Guide Synchronous Motor Speed Telegram Selection O-40 119, 127 Term 32/33 Encoder Direction E-81 Term 32/33 Pulses Per Revolution E-80 Term X30/6 Digi Out (opcgpio) E-56 Term X30/7 Digi Out (opcgpio) E-57 Term. 29 High Frequency E-61 Term.
  • Page 214 AF-650 GP Programming Guide Thermal Load 92, 142 Thermistor Thermistor This Set-up Linked To K-12 [Torque %] DR-22 Torque Boost F-09 Torque Characteristics H-43 Torque Limiter (braking) F-41 Torque Limiter (driving) F-40 [Torque Nm] DR-16 [Torque Nm] High DR-25 Torque Pi Integration Time PI-13...
  • Page 215 GE company. AF-650 GP is a trademark of the General Electric Company. GE Consumer & Industrial 41 Woodford Avenue Plainville, CT 06062 www.geelectrical.com/drives...

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