GE AV-300i User Manual
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GE AV-300i User Manual

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AV-300i
Version 2
User's Guide
GEH-6641E
(Supersedes GEH-6641D)
GE Industrial Systems
TM

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Summary of Contents for GE AV-300i

  • Page 1 GEH-6641E (Supersedes GEH-6641D) GE Industrial Systems AV-300i Version 2 User’s Guide...
  • Page 3 This document shall not be reproduced in whole or in part nor shall its contents be disclosed to any third party without the written approval of GE Industrial Systems. AV300i is a trademark of General Electric Company. USA.

  • Page 4: Safety Symbol Legend / Légende Des Signes De Sécurité

    SAFETY SYMBOL LEGEND / LÉGENDE DES SIGNES DE SÉCURITÉ ARNING Commands attention to an operating procedure, practice, condition, or statement which, if not strictly observed, could result in personal injury or death. Attire l’attention sur les modes d’utilisation et les procédés et conditions d’exploitation qui, en cas d’inobservation, pourraient entraîner des blessures corporelles ou la mort.

  • Page 5: Table Of Contents

    Table of Contents Safety Symbol Legend / Légende des Signes de Sécurité ..........4 Chapter 0 - Safety Precautions / Precautions de securit..........13 Chapter 1 - Function Description .................. 17 1.1 General Considerations ........................17 1.1.1 Variable Connection Methods ....................18 1.1.2 Block Functions ........................
  • Page 6 1.4.5.3 Manual Tuning of the Flux Regulator ..................55 1.4.5.4 Manual Tuning of the Speed Regulator .................. 57 1.5 Command Configuration (I/O CONFIG) ................... 59 1.5.1 Definition of the Commands ....................59 1.5.2 Command Block (Commands) ....................60 1.5.2.1 Enable/Disable Control Function ..................... 62 1.5.3 Typical Command Configurations ....................
  • Page 7 AV-300i Version 2 User’s Guide 1.11 Stop Option Control (STOP OPTION) ...................118 1.11.1 Direct Current Braking Control - DC Braking .................118 1.11.2 Power Loss Control (Power Loss Ctrl) .................119 1.11.2.1 Power Loss Ridethru (Pwrloss Ridethru) ................120 1.11.2.2 Power Loss Stop (Pwrloss Stop) ..................120 1.12 Alarm Block Configurations (ALARM CONFIG) ................124...
  • Page 8 GEH-6641E 1.16.2.2 Input/Output ........................158 1.16.2.3 Parameters .......................... 158 1.16.3 Control of Winders/Unwinders with Dancer .................160 1.16.3.1 Machine Data ........................160 1.16.3.2 Input/Output ........................160 1.16.3.3 Parameters .......................... 161 1.16.4 Parameters Referring to the Function for the Calculation of the Starting Diameter ....163 1.16.5 Use of the Diameter Sensor ....................164 1.16.6 Pressure Control for Pumps and Extruders ................166 1.16.6.1 Machine Data ........................
  • Page 9 AV-300i Version 2 User’s Guide Input/Output, Appl Card Config, Communication, Fwd-Rev Control ..............202 Terminal Board Layout Drawing ......................... 203 Input-Output: Aninp 1 ............................204 Input-Output: Aninp 2 ............................205 Input-Output: Aninp 3 ............................206 Input- Aninp 1-2X ............................... 207 Input Output - Standard Analog Outputs ......................
  • Page 10 GEH-6641E Pick List 15 ..................................... 258 Pick List 16 ..................................... 258 Pick List 17 ..................................... 258 Pick List 18 ..................................... 259 Pick List 19 ..................................... 259 Pick List 20 ..................................... 260 Pick List 21 ..................................... 260 Pick List 22 ..................................... 260 Pick List 23 .....................................
  • Page 11 AV-300i Version 2 User’s Guide List of Tables Table 1.3.3.1: Recipe “Appl Function” ........................40 Table 1.3.3.2: Recipe “Ramp & Speed Config” ....................41 Table 1.3.3.3: Recipe “Appl Card & Comm” ......................42 Table 1.3.3.4: Recipe”I/O Config” ........................43 Table 1.5.3.1-1: Setup for Control from Keyboard (Factory Setup) ..............63 Table 1.5.3.2-1: Example Setup for Pushbutton Control ..................63...
  • Page 12 GEH-6641E —————— TABLE OF CONTENTS ——————...

  • Page 13: Chapter 0 - Safety Precautions / Precautions De Securit

    AV-300i Version 2 User’s Guide Chapter 0 - SAFETY PRECAUTIONS / PRECAUTIONS DE SECURIT The terms “Inverter”, “Controller” and “Drive” are sometimes used interchangably through- out the industry. We will use the term “Drive” in this document Les mots “Inverter”, “Controller” et “Drive” sont interchangeables dans le domaine industriel.
  • Page 14 GEH-6641E leads and in the adjustment of the oscilloscope so that accurate readings may be made. See instrument manufacturer’s instruction book for proper operation and adjustments to the instrument. Lors de l’utilisation d’instruments (par example oscilloscope) sur des systémes en marche, le chassis de l’oscilloscope doit être relié...
  • Page 15 AV-300i Version 2 User’s Guide 104° F (40° C) or below. If the Drive’s Fault Alarm is activated, consult the TROUBLESHOOTING section of Hardware & Quick Start Up Guide., and after correcting the problem, resume operation. Do not reset the alarm automatically by external sequence, etc.
  • Page 16 GEH-6641E La mise en service électrique doit être effectuée par un personnel qualifié. Ce dernier est responsable de l’existence d’une connexion de terre adéquate et d’une protection des câbles d’alimentation selon les prescriptions locales et nationales. Le moteur doit être protégé contre la surcharge Il ne faut pas éxécuter de tests de rigidité...

  • Page 17: Chapter 1 - Function Description

    AV-300i Version 2 User’s Guide Chapter 1 - FUNCTION DESCRIPTION 1.1 GENERAL CONSIDERATIONS The drive control diagram is made of functional Blocks each representing a part of the total function. For example speed regulator, ramp etc., each containing some Variables, the gains, the ramp times, the limits etc.

  • Page 18: Variable Connection Methods

    GEH-6641E 1.1.1 Variable Connection Methods The source allows you to assign the signal for the input Block. Thanks to a predefined list, pick-list, the user can select the signal origin by connecting it to the input Block. The signal selected will be assigned to the source. This signal controls the Block Function and is therefore defined as a control signal.

  • Page 19: Block Functions

    AV-300i Version 2 User’s Guide 1.1.2 Block Functions Here is an example referring to the setting of a digital signal (Ramp output = 0) and of an analog signal (Speed ref 1). Digital signal Let’s consider a section of the Ramp Block.
  • Page 20 GEH-6641E Ramp function Block example Pick-list Ramp funct src NULL Ramp input=0 DI 0 Enable mon DI 1 monitor DI 2 monitor ...... DI 3 monitor DI 4 monitor ...... DI 5 monitor DI 6 monitor Ramp funct mon DI 7 monitor DI 0X monitor Ramp out mon Ramp setpoint...
  • Page 21 AV-300i Version 2 User’s Guide SPEED CONFIG / Speed setpoint / Speed ref cfg Int speed ref 1 ………… It is possible to configure: Int speed ref 1 it states the reference value ………… SPEED CONFIG / Speed setpoint / Speed ref mon Speed ref 1 mon …………...

  • Page 22: Signal Normalization

    GEH-6641E 1.1.3 Signal Normalization This paragraph describes the relationship between the physical units (rpm, Nm, A etc) and the Drive internal values. The different values which can be read via process channels are stated through an internal value (Count value) and the corresponding physical unit or parameter containing the reference value (Parameter name or Physical unit value).Sometimes the paragraph makes reference to tables listed in the following pages.
  • Page 23 AV-300i Version 2 User’s Guide Normalized Physical Parameter Name Normalized value W0 comp out 2116 W1 comp out 9356 Ramp setpoint 7034 16384 Full scale speed Ramp out mon 8022 16384 Full scale speed Speed setpoint 7047 16384 Full scale speed...
  • Page 24 GEH-6641E Table 1: Current Scale values Table 2 : Voltage Scale values (Amps = 16384 count) (Volts = 16384 count) Drive size - 6K Current = 16384 count Mains voltage Voltage = 16384 count 0.75 KW - 0.75 Hp 3.82 A 230 V 217.5 V 1.5 KW - 1.5 Hp...

  • Page 25: Drive Status Menu (Status)

    AV-300i Version 2 User’s Guide 1.2 DRIVE STATUS MENU (STATUS) This menu displays a series of variables useful to check the Drive state. The variable function is clearly explained by the variable name. In case it is needed, a short explanation is added.

  • Page 26: Drive Advanced States (Advanced Status)

    GEH-6641E I/O status Standard digital inputs 7654321E 00000000 Standard Digital outputs 3210 0000 Expanded digital inputs DIX BA9876543210 000000000000 Expanded digital outputs 76543210 00000000 1.2.3 Drive Advanced States (Advanced Status) Advanced Status DC link voltage Drive DC link voltage Drive magnetizing current in Amps Magnetizing curr Drive torque current in Amps Torque curr...

  • Page 27: Driveid States (Drive Id Status)

    AV-300i Version 2 User’s Guide 1.2.4 DriveID States (Drive ID Status) This menu shows the Drive identification values. Drive ID status Drive maximum continuos current rating Drive cont curr Drive size rating in kW of HP Drive size Drive type (GE - 288)

  • Page 28: Drive Initialization (Startup - Setup Mode)

    GEH-6641E 1.3 DRIVE INITIALIZATION (STARTUP - SETUP MODE) This menu heading covers: · Selection of the regulation mode. The drive can control the motor in three different ways: V/f (VF), Field Oriented (FOC) and Sensorless vect (SLS). The three methods are completely independent. With such a condition each regulation mode can be configured differently from all the others.

  • Page 29: Drive Starting Configurations (Startup Config)

    AV-300i Version 2 User’s Guide when the Regulation mode function is selected, the active regulation mode is displayed: in order to enter the Select new mode press “Enter”. 1.3.2 Drive Starting Configurations (Startup Config) With this menu configures: the Drive Setup...
  • Page 30 GEH-6641E by selecting one of the two factors, the motor standard parameters with 460V (or 400V) are loaded making reference to the used Drive size. Through this process, old data is overwritten. Current loop self-tuning CurrentReg autotune enabling of the data detection Start ? Press I key consent to the procedure start...

  • Page 31: Loading Of The Setup Settings (Load Setup)

    AV-300i Version 2 User’s Guide 1.3.2.2 Loading of the Setup Settings (Load Setup) In order to be used by the Drive, the performed SETUP has to be loaded. The “Load Setup” function allows to load the desired Setup file. It also carries out the calculation of the gains of the regulation system.
  • Page 32 GEH-6641E Std enc supply Std sin enc Vp Exp enc type Exp enc pulses Rep/Sim encoder Index storing Save config ? Encoders config Speed feedback Encoder input selection: Int spd fbk sel Std encoder standard encoder input (default) Exp encoder expanded encoder input, using option cards: 6KCV301ENC 6KCV301D14A4F Command source for the selection of the encoder used for...

  • Page 33: Index Storing Function

    AV-300i Version 2 User’s Guide encoder pulses per revolution (ppr) value of the expanded input (factory setting = 1024 ppr) Exp enc pulses Rep/sim encoder selection of the encoder to be repeated using the optional card 6KCV301ENC (input/output): Rep/sim enc sel...
  • Page 34 GEH-6641E In the table are showed the values of IS ctrl src from SBI word, DGFC word or Int IS ctrl if: IS ctrl src = Int IS ctrl. Access (Read/ Write) Default No. bit Name Description Not used It indicates the encoder index edge polarity: POLNLT 0= rising edge 1= falling edge...

  • Page 35: Speedregulation Gain Calc Control (Spdreg Gain Calc)

    AV-300i Version 2 User’s Guide 1.3.2.5 SpeedRegulation Gain Calc Control (SpdReg Gain Calc) The Function is active only in a Sensorless or Field oriented mode. It allows Speed regulator Gain calculation. First, load inertia must be entered into the Calc Inertia parameter. Load inertia is either known application parameter or it can be obtained by using Speed regulator autotune procedure.

  • Page 36: Control Of The Motor Overload (Overload Contr)

    GEH-6641E 1.3.2.7 Control of the Motor Overload (Overload Contr) The Overload control function is based on a I t. Three independent control types are supplied: for the protection of the Drive, of the motor and of the BU (Brake unit) against thermal overloads. 1.3.2.7.1 I t Protection Against a Drive Overload The I...

  • Page 37: Motor Thermal Protection (Motor Protection)

    AV-300i Version 2 User’s Guide In the 0...3 Hz output frequency range a faster I t function is active. It is tuned to reduce the current limit to I if an overload equal to 1.36 is applied for a period longer than 2 seconds.

  • Page 38: Enabling Of The Internal Braking (Enable Bu)

    GEH-6641E 1.3.2.8 Enabling of the Internal Braking (ENABLE BU) BU Control External resistor BU disable I 2 t logic ALARM Drive alarm BU resistance BU res OL factor External Resistor BU res cont pwr BU res OL time Figure 1.3.2.8.1: Braking Unit Function 1.3.2.8.1 Braking Unit Protection (BU Protection) It controls the I 2 t Braking Unit protection function.

  • Page 39: In General

    AV-300i Version 2 User’s Guide Save config ? BU control. Off, Internal, External BU control BU Braking resistance BU resistance Resistance continuos power BU res cont pwr BU allowed overload factor referring to the overload power of the braking resistance...

  • Page 40: Table 1.3.3.1: Recipe "Appl Function

    GEH-6641E Table 1.3.3.1: Recipe “Appl Function” Description Description 7201 PIDenable 7326 IntPIDMltPI3 7211 IntPIDinpFF 7342 PDderfilter 7212 PIDinpFFgain 7350 PIDoutsign 7230 IntPIDfbk 7351 PIDoutgain 7231 IntPIDdraw 7360 Maxdeviation 7232 IntPIDset0 7361 Positioningspd 7233 IntPIDset1 7362 Gearboxratio 7236 PIDgaindraw 7363 Dancerconstant 7237 PIDacctime 7364...

  • Page 41: Table 1.3.3.2: Recipe "Ramp & Speed Config

    AV-300i Version 2 User’s Guide Table 1.3.3.2: Recipe “Ramp & Speed Config” Description Description 2480 Droopgain 8064 MR2fdecdltspd 2490 Droopfilter 8065 MR2fdecdlttime 2500 Drooplimit 8066 MR2accScurve 2510 Droopcomp 8067 MR2decScurve 2530 Sfbkderenable 8070 MR3accdltspd 2540 Sfbkdergain 8071 MR3accdlttime 2550 Sfbkderbase...

  • Page 42: Table 1.3.3.3: Recipe "Appl Card & Comm

    GEH-6641E Table 1.3.3.3: Recipe “Appl Card & Comm” Description Description Description SLink4address 4231 DrvISBusW1src 4135 DrvDGFC-AW5src SLink4address 4231 DrvISBusW1src 4136 DrvDGFC-AW6src SLink4restime 4232 DrvISBusW2src 4136 DrvDGFC-AW6src 8999 SBIenable 4232 DrvISBusW2src 4136 DrvDGFC-AW6src 9020 IntDrvSBIW0 4232 DrvISBusW2src 4136 DrvDGFC-AW6src 9021 IntDrvSBIW1 4232 DrvISBusW2src 4137 DrvDGFC-AW7src...

  • Page 43: Table 1.3.3.4: Recipe"I/O Config

    AV-300i Version 2 User’s Guide Table 1.3.3.4: Recipe”I/O Config” Description Description Description Description Description 4003 StrStplogic 5062 Aninp1Xthr 4084 DO4Xsrc 2102 Word0B2src 9343 Word1B3src 4003 StrStplogic 5063 Aninp1Xscale 4084 DO4Xsrc 2103 Word0B3src 9343 Word1B3src 4004 Stopmode 5064 Aninp1Xgain 4085 DO5Xsrc...
  • Page 44 GEH-6641E Ch.1 —————— Function Description ——————...

  • Page 45: Parameter Settings On The Regulators (Regulation Param)

    AV-300i Version 2 User’s Guide 1.4 PARAMETER SETTINGS ON THE REGULATORS (REGULATION PARAM) 1.4.1 Regulators According to the chosen regulation mode, some control loops could be inactive. The following table states (with X) which are the active loops corresponding to each different mode:...

  • Page 46: Dead Time Comp

    GEH-6641E Curr regulator Current loop percentage values: Percent values Gain of the Proportional section as a percentage of the basic value CurrP gain % Gain of the Integral section as a percentage of the basic value CurrI gain % basic values: Base values Basic value of the Proportional gain CurrP base value...

  • Page 47: Function And Parameterization Of The V/F Control (V/F Reg Param)

    AV-300i Version 2 User’s Guide Dead time compensation Dead time slope Dead time limit Output voltage Voltage cmd to pwr 1.4.3 Function and parameterization of the V/f Control (V/f Reg Param) 1.4.3.1 V/f Regulation Control (V/f Control) When the motor is loaded, the mechanical speed changes according to the applied load.

  • Page 48: Energy Saving (V/F Save Energy)

    GEH-6641E It increases the output voltage with low frequencies in order Voltage boost to compensate the voltage drop on the stator. It avoids the torque loss with a low output frequency. It compensates the speed change due to the load increase Slip comp considering the slip value.

  • Page 49: V/F Catch On Fly From Running On Ac Input

    AV-300i Version 2 User’s Guide V out SAVE ENERGY SE cmd src SE flux level src SE flux ramp time 1.4.3.3 V/f Catch on Fly from Running on AC Input The function allows the Drive to catch an already rotating motor, “Autocapture”.

  • Page 50: Automatic Restart After A Temporary Alarm: Retrying

    GEH-6641E 1.4.3.3.1 Automatic Restart after a Temporary Alarm: Retrying Before the autocapture process starts, it is necessary to wait for the motor to be demagnetized in order to avoid high current transient due to the E.M.F. (electromotive force) which causes Overcurrent alarms. The demagnetizing time can be set in ms via the Catch rety dly parameter.
  • Page 51 AV-300i Version 2 User’s Guide Each segment is linearly connected by two Bands from H to M, from M to L, and by two Levels from H to M, from M to L. In the configurations it is possible to set for each Profile (Motoring gains & Regen gains) the gain values and the Band and Level values common to both Profiles.
  • Page 52 GEH-6641E Sls H/M tran bnd REGEN MOTORING Sls regen HP gain Sls regen HI gain Sls M/L tran bnd Sls H/M tran bnd Sls regen MP gain Sls mot HP gain Sls regen MI gain Sls mot HI gain Sls 0 tran bnd Sls M/L tran bnd Sls regen MP gain Sls mot MP gain...

  • Page 53: Manual Tunings Of Regulator Loops (Test Generator)

    AV-300i Version 2 User’s Guide 1.4.5 Manual Tunings of Regulator Loops (Test Generator) The automatic loops tuning (CurrentReg, FluxReg and SpeedReg autotune) is strongly recommended before to carry out any manual tuning. The manual tunings can be useful to improve the response time of the drive loops.

  • Page 54: Manual Tuning Of The Current Regulator

    GEH-6641E 1.4.5.2 Manual Tuning of the Current Regulator The manual tuning procedure below, can be used to change the standard response time of current regulator. The following procedure is recomended after executing Current Regulator autotune . Use a 2 channel digital scope. Connect the probe of the scope, channel 1(CH1), on the XY4/XY5 test points of the regulation card (see Hard- ware manual, chapter 5.3.1).

  • Page 55: Manual Tuning Of The Flux Regulator

    AV-300i Version 2 User’s Guide Figure 1.4.5.2.2: Optimal Output Current (Reaction Time @ 1ms) Displaying 1.4.5.3 Manual Tuning of the Flux Regulator This tuning is necessary only with applications where the use of the field weakening is required. Use a 2 channel digital scope.

  • Page 56: Figure 1.4.5.3.1: Flux Reference (Ch1) And Flux (Ch2) Displaying

    GEH-6641E For the tuning follow the steps below: · Increase the FlxP gain % and FlxI gain % values until the Flux signal follows the Flux ref displayed (see figure: 1.4.5.3.2). · Disable the drive: press [O] key (red key) for 2 seconds. ·...

  • Page 57: Manual Tuning Of The Speed Regulator

    AV-300i Version 2 User’s Guide Figure 1.4.5.3.3: Flux Reference (CH1) and Tuning of Magn Current Reference (CH2) Displaying Figure 1.4.5.3.4: Flux Reference (CH1) and Magn Current Reference, with Overshoots, (CH2) Displaying 1.4.5.4 Manual Tuning of the Speed Regulator The manual tuning procedure below, can be used to improve the response of Speed regulator.

  • Page 58: Figure 1.4.5.4.1: Speed Ref1 (Ch1) And Norm Speed (Ch2) Displaying

    GEH-6641E In the REG PARAMETERS/Test generator menu set the following parameters: Speed ref 1 Test gen mode 3200 (≈ 20% in count of the “Full Scale Speed”) Gen hi ref Gen low ref Gen period Enable the drive: make sure that terminal 12 is active (+24V) and press [I] key (green key). On the channel CH1the “Speed ref” will be displayed;...

  • Page 59: Command Configuration (I/O Config)

    AV-300i Version 2 User’s Guide 1.5 COMMAND CONFIGURATION (I/O CONFIG) 1.5.1 Definition of the Commands For starting, the drive always requires the Enable command, Start command and Fast stop when enabled. The above different commands affect the drive rotation: Enable - this command unlocks power converter firing.

  • Page 60: Command Block (Commands)

    GEH-6641E "Stop/Fs&Spd=0". In this case the Start command must be recycled after Fast stop is no more active in order to let the drive to start again. Jog - this command provides momentary rotation of the drive with ramp and speed reference settings independent of the ones defined for operation with Start/stop command.
  • Page 61 AV-300i Version 2 User’s Guide Description: I/O CONFIG Commands Commands src Term StrStp src Term Start src Term Stop Dig Enable src Dig StrStp src FastStop src I/O CONFIG SAVE PARAMETERS In the Block configurations it is possible to set the following parameters:...

  • Page 62: Enable/Disable Control Function

    GEH-6641E Commands mon Enable cmd mon Start cmd mon FastStop cmd mon 1.5.2.1 Enable/Disable Control Function The interaction of the different commands may be affected by a “En/Disable mode” logic function. This function may provide gating of the enable command with the Start/Stop of Fast Stop commands and the value of speed.

  • Page 63: Control From Remote Pushbuttons

    AV-300i Version 2 User’s Guide Table 1.5.3.1-1: Setup for Control from Keyboard (Factory Setup) Parameter description Index Value Comments Command select 4002 Stop/FS & Spd=0 En/Disable mode 4004 I O keys Dig Enable src 0156 Do not care This source bypassed (AND logic)

  • Page 64: Control From A Lan, Usage Of Fast Stop

    GEH-6641E 1.5.3.3 Control from a LAN, Usage of Fast Stop Command select = "Digital level" This setup represents one possible example for system applications. The keyboard/display module is not required. A LAN interface card is used to send commands from a PLC to the drive, with the mandatory Terminal Enable permissive.

  • Page 65: Table 1.5.3.4-1: Example Setup For Unmanned Installation

    AV-300i Version 2 User’s Guide At power up, the power converter firing and Ramp/speed regulation may be initiated if Terminal Enable and Terminal Start/Stop are asserted (driven high). Once Terminal Enable is asserted, no actuation occurrs until the Terminal Start/Stop is asserted. When this occurs, the power converter firing is initiated, Motor magnetization sequence is executed, then Ramp and speed regulation are unlocked.

  • Page 66: Configuration Of The Analog And Digital Inputs/Outputs (I/O Config)

    GEH-6641E 1.6 CONFIGURATION OF THE ANALOG AND DIGITAL INPUTS/OUTPUTS (I/O CONFIG) The Drive, in its standard version on the regulation card, has at its disposal the following analog/digital I/Os: analog inputs (terminals:1-2, 3-4, 5-6), configured as voltage or current differential inputs. voltage analog outputs (terminals: 21-22-23), with a common reference potential.
  • Page 67 AV-300i Version 2 User’s Guide AI 1 sgn src AI 1 alt sel src An inp 1 cfg An inp 1 type AI 1 alt value An inp 1 thr An inp 1 scale An inp 1 filter An inp 1 lo lim...
  • Page 68 GEH-6641E Scale factor of the input. An inp 1 scale Time constant of the input filter. An inp 1 filter Upper limit of the Block output in count (see figure). An inp 1 lo lim Lower limit of the Block output in count (see figure). An inp 1 hi lim Autotune command for the input offset.

  • Page 69: Analog Input Block For 1X And 2X Expansion Cards (Exp Analog Inputs 1X & 2X)

    AV-300i Version 2 User’s Guide 4 –20 mA on the input it is possible to connect a 4… 20mA current signal. The signal must always have a positive sign through which, if used as a reference, it is possible to change the motor rotation direction via AI 1 sgn src.
  • Page 70 GEH-6641E The outputs: · Analog input 1X output · Analog input 1X < thr Description: · Anolog input 1X output · Analog input 1X < thr I/O CONFIG Analog inputs Exp analog inps Analog input 1X An inp 1X src AI 1X sgn src An inp 1X cfg An inp 1X type...

  • Page 71: Analog Output Block (Analog Outputs)

    AV-300i Version 2 User’s Guide 1.6.3 Analog Output Block (Analog Outputs) The Blocks of the analog outputs allow to turn a voltage internal signal (or a current signal if the EXP-D20A6 option card is used) into a signal available on the terminal strip. As with the analog inputs, there are a series of standard outputs on the drive, referred as Std, and a series of outputs available on the expansion cards, referred as Exp with the “X”...

  • Page 72: Digital Input Block (Digital Inputs)

    GEH-6641E An out 1 src It connects the selected signal to the Block input An out 1 src An out 1 cfg Scale or multiplicative factor of the Block An out 1 scale Count value aimed at obtaining +10V. Value must be higher than zero. An out 1 hi lim Count value aimed at obtaining -10V.
  • Page 73 AV-300i Version 2 User’s Guide DI 1 monitor DI 2 monitor DI 3 monitor DI 4 monitor DI 5 monitor DI 6 monitor DI 7 monitor 7654321E Digital inputs Exp digital inps Exp dig inp cfg 0X inversion 1X inversion...
  • Page 74 GEH-6641E DI 0 MON DI 1 inversion DI 7 inversion DI 1 MON DI 2 MON DI 3 MON Terminal Inputs Std DI 4 MON DI 5 MON DI 6 MON DI 7 MON DI 7654321E DI 0X MON DI 0X inversion DI 11X inversion DI 1X MON DI 2X MON...

  • Page 75: Digital Output Block (Digital Outputs)

    AV-300i Version 2 User’s Guide 1.6.5 Digital Output Block (Digital Outputs) The Blocks of the digital outputs allow to turn an internal signal into a signal available on the terminal strip. In this case too there are a series of standard outputs on the drive, referred as Std, and a series of outputs available on the expansion cards, referred as Exp with a “X”...
  • Page 76 GEH-6641E Exp dig out mon 76543210 Exp dig out en Exp dig out en I/O CONFIG SAVE PARAMETERS The Digital Output Block is shown in the figure below. Do 0 src DO 0 inversion DO 3 inversion Do 1 src Do 2 src Terminal Outputs Std Do 3 src...

  • Page 77: Configuration Of The Ok Relay (Terminals 80, 82)

    AV-300i Version 2 User’s Guide Exp digital out cfg DO 0X inversion It inverts the output signal ……… ……… It inverts the output signal DO 7X inversion Exp digital out mon Monitor for all Expanded outputs. 76543210 The output logical state is displayed under each number.
  • Page 78 GEH-6641E I/O CONFIG Bits->Word Bits->Word0 src Word0 B0 src Word0 B1 src Word0 B2 src Word0 B3 src Word0 B4 src Word0 B5 src Word0 B6 src Word0 B7 src Word0 B8 src Word0 B9 src Word0 B10 src Word0 B11 src Word0 B12 src Word0 B13 src Word0 B14 src...
  • Page 79 AV-300i Version 2 User’s Guide W0 decomp W0 decomp W0 decomp W0 decomp W0 decomp W0 decomp W0 decomp W0 decomp W0 decomp B10 W0 decomp B11 W0 decomp B12 W0 decomp B13 W0 decomp B14 W0 decomp B15 W0 decomp Word1->Bits src...
  • Page 80 GEH-6641E The Bits - > Word / Word ->Bits Block is shown in the figure below. Word B0 src W0 comp out BIT_0 WORD_0 Word B0 src BIT_1 Word B0 src BIT_2 Word B0 src BIT_3 Word B0 src BIT_4 Word B0 src BIT_5 Word B0 src...

  • Page 81: Forward And Reverse Control Block (Fwd Rev Ctrl)

    AV-300i Version 2 User’s Guide Monitor for the hexadecimal output value Wn comp out Wordn->Bits src It connects the selected signal to the Block input Wn decomp src Wordn->Bits cfg It allows to set the Wn decomp inp with a value.
  • Page 82 GEH-6641E The Forward and Reverse control Block is shown in the figure below. Forward src FRC alarm FRC invers Reverse src FRC cmd mon Fwd Rev Ctrl src It connects the selected signal to Forward Forward src It connects the selected signal to Reverse Reverse src Fwd Rev Ctrl mon Monitor for the Fwd Rev.

  • Page 83: Ramp Configuration (Ramp Config)

    AV-300i Version 2 User’s Guide 1.7 RAMP CONFIGURATION (RAMP CONFIG) It is possible to select a Linear or S- shaped ramp. RAMP CONFIG (factory setup) MULTI RAMP Mlt ramp s0 src Mlt ramp s1 src Mlt ramp sel m Scurve time set 0...
  • Page 84 GEH-6641E Description: RAMP CONFIG Ramp setpoint Ramp ref src Ramp ref 1 src Ramp ref 2 src Ramp ref 3 src Ramp ref inv src Ramp ref cfg Int ramp ref 1 Int ramp ref 2 Int ramp ref 3 Ramp ref mon Ramp ref 1 mon Ramp ref 2 mon...

  • Page 85: Multi Ramp Block (Multi Ramp)

    AV-300i Version 2 User’s Guide 1.7.2 Multi Ramp Block (Multi Ramp) This Block allows to select 4 different sets of the Ramp times. Each Ramp time set allows to set the accelera- tion and deceleration times of the Ramp and of the S-Ramp and the deceleration time of the Fast Stop.
  • Page 86 GEH-6641E MR0 dec dlt time Dec FS set 0 MR0 fdec dlt spd MR0 fdec dlttime Scurve time set0 MR0 acc S curve MR0 dec S curve Multi ramp set 1 Acc set 1 MR1 acc dlt spd MR1 acc dlt time Dec set 1 MR1 dec dlt spd MR1 dec dlt time...

  • Page 87: Figure 1.7.2.1: Acceleration And Deceleration Ramps

    AV-300i Version 2 User’s Guide The Multi Ramp Block is shown in the figure below. Mlt ramp s0 src Mlt ramp s1 src Mlt ramp sel m Scurve time set 0 Mlt ramp set 0 Mlt ramp set 1 CTRL...

  • Page 88: Ramp Block (Ramp Function)

    GEH-6641E 1.7.3 Ramp Block (Ramp Function) The Function of this Block is to generate the Ramped Speed reference. Such signal is generated by tracking the reference of the Ramp Setpoint Block with the Ramp times defined in the Multi Ramp Block. The Block allows to select the source origin on the input: Ramp input = 0 which allows to obtain the input zero setting, Ramp output = 0 which allows to obtain the output zero setting, Ramp freeze which maintains on the output the reference value independently of the pos-...

  • Page 89: Figure 1.7.3.1: Ramp Shape

    AV-300i Version 2 User’s Guide Ramp input=0 Ramp output=0 Ramp freeze Ramp out mon Ramp setpoint Ramp shape Ramp out enable Ramp function RAMP CONFIG Ramp funct src Selection of the source Ramp imput=0 Ramp input=0 Selection of the source Ramp output=0...

  • Page 90: Speed Configurations (Speed Config)

    GEH-6641E 1.8 SPEED CONFIGURATIONS (SPEED CONFIG) 1.8.1 Speed Setpoint Block and Speed Ratio Block (Speed Setpoint & Speed Ratio) The Function of the speed Setpoint block is to generate the Setpoint for the speed regulation Block. The speed Setpoint is obtained by algebraically adding on the input the references Speed ref 1 and Speed ref 2, the Ramp Block output Ramp output and the Jog Block output, Jog output.
  • Page 91 AV-300i Version 2 User’s Guide The output: · Speed ratio mon Description: SPEED CONFIG Speed setpoint Speed ref src Speed ref 1 src Speed ref 2 src Speed ratio src Speedref inv src Speed ref cfg Int speed ref 1...

  • Page 92: Example: Rubber Calender

    GEH-6641E Speed ref src Speed setpoint Selection of the source of the speed reference 1 Speed ref 1 src Selection of the source of the speed reference 2 Speed ref 2 src Selection of the source of speed ratio Speed ratio src It connects the selected signal to the selector of the multiplier input: Speedref inv src if the signal is 0, multiply by +1, or if the signal is 1, multiply by -1.

  • Page 93: Speed Regulation Block (Spd Reg Function)

    AV-300i Version 2 User’s Guide DRIVE B Line speed ratio 1 = Line speed +/- 5% Set: Ramp ref 1 src = An inp 1 output Set: Speed ratio src = An inp 2 output Set in submenù Analog input 2 config:...
  • Page 94 GEH-6641E Description: SPEED CONFIG Spd reg function Spd reg func src Spd PI=0 Spd reg func cfg Spd reg enable Spd reg func mon I=0 mon Spd PI=0 mon SPEED CONFIG SAVE PARAMETERS REGULATION PARAM Spd regulator Percent values SpdP1 gain SpdI1 gain Base values SpdP base value...

  • Page 95: Jog Function Block (Jog)

    AV-300i Version 2 User’s Guide Spd reg func cfg Enabling of the speed regulator Spd reg enable Spd reg func mon State monitor for the command Spd I=0 I=0 mon State monitor for the command Spd PI=0 Spd PI=0 mon...
  • Page 96 GEH-6641E The outputs: · Jog output · Jog sel mon · Jog 0 mon · Jog state Description: SPEED CONFIG Jog Jog src Jog 0 src Jog cmd src Jog sel 0 src Jog sel 1 src Jog invers src Jog cfg Jog 0 Jog 1...

  • Page 97: Multi Speed Block (Multi Speed)

    AV-300i Version 2 User’s Guide Jog src Reference source for Jog 0 Jog 0 src Source for the Jog Block activation command Jog cmd src Bit 0 source for the selection of the active Jog reference Jog sel 0 src...
  • Page 98 GEH-6641E The Block inputs are: · Mtl spd 0 src · Mtl spd s 0 src (Mtl spd s 0 = Multi speed s(elector) 0) · Mtl spd s 1 src · Mtl spd s 2 src The outputs: · Mtl spd 0 mon ·...

  • Page 99: Motopotentiometer Block (Moto Pot)

    AV-300i Version 2 User’s Guide Multi speed src Mlt spd 0 source reference Mlt spd 0 src Bit 0 source for the selection of the active Multi spd reference Mlt spd s 0 src Bit 1 source for the selection of the active Multi spd reference...
  • Page 100 GEH-6641E · Input & ref = low lim it sets on the input and on the reference the speed lower limit · Output = 0 it sets at zero the output state · Output = low lim it sets on the output the speed lower limit ·...

  • Page 101: Speed Zero Control Block (Spd 0 Logic)

    AV-300i Version 2 User’s Guide The Motopotentiometer Block is shown in the figure below. Mpot up src Mpot lower lim Mpot output mon Mpot down src MPOT DOWNK CRTL Mpot upper lim Mpot invers src Mpot acc dlt spd INVK...
  • Page 102 GEH-6641E The Speed 0 signal, Speed is zero, becomes active when the motor speed is lower than the Spd 0 speed thr threshold. The signal “Spd is zero delay” is delayed by Spd 0 spd delay. The Reference 0 signal, Ref is zero, becomes active when the speed reference connected to Spd 0 ref src is lower than the Spd 0 ref thr threshold.

  • Page 103: Speed Regulator Gain Profile Block (Speed Gain Profile)

    AV-300i Version 2 User’s Guide Spd 0 logic src Reference selection to determine ref= 0. It can be Spd 0 ref src selected among Ramp, Speed, Null, Int spd 0 ref Spd 0 logic cfg Adaptive enable with a speed 0...
  • Page 104 GEH-6641E OTES The selection of base value must be done prior to assigning thresholds and bands. After any change of SPG base value, gains must be reassigned. Values assigned to thresholds and bands must be in ascending order. The value assigned to parameter [SGP tran21 h thr] must be higher then parameter [SGP tran 32 I thr] .
  • Page 105 AV-300i Version 2 User’s Guide The Gain Adaptive Block is shown in the figure below. SGP tran32 band SGP tran21 band SpdP1 gain % 10 % SpdP2 gain % 10 % InUse SpdP gain% SpdP3 gain % 10 % SpdI3 gain %...

  • Page 106: Droop Block "Current Scale" (Speed Droop)

    GEH-6641E 1.8.8 Droop Block “Current scale” (Speed Droop) The Function of the Droop Block is active only in a Sensorless and Field oriented mode.The Block is made of: a comparison node between the torque reference (generated by the speed regulator or with trq 2?) and the Droop Comp variable a proportional regulator whose output is (added or subtracted) to the overall speed reference.

  • Page 107: Speed Feedback Derivative Block "Speed Up" (Spd Fbk Deriv)

    AV-300i Version 2 User’s Guide The Droop Block is shown in the figure below. Torque Droop comp src Droop out Droop gain Droop comp Droop limit Droop en src Speed droop src Source of the function enabling Droop en src...

  • Page 108: Inertia And Friction Compensation Block (Inertia / Frict Cp)

    GEH-6641E The Speed feedback derivative Block is shown in the figure below. Speed Speed up out Spfbk der gain Sfbk der filter Sfbk der base Sfbk der enable Speed fbk deriv cfg Function enabling (enable or disable) Sfbk der enable % Gain value Spfbk der gain Basic value of the % gain...
  • Page 109 AV-300i Version 2 User’s Guide The Inertia and Friction compensation Block is shown in the figure below. Inertia/Frict cp src Value source to enable or disable the funtion I/F cp en src Value source of the moment of inertia Inertia src...

  • Page 110: Torque Current Configurations (Torque Config)

    GEH-6641E 1.9 TORQUE CURRENT CONFIGURATIONS (TORQUE CONFIG) 1.9.1 Block Generating the Torque Setpoint, the Torque Current Limit Control and the Zero Torque. (Torque Setpoint - Torque Curr Lim - Zero Torque Cmd) The Block generates the Torque Current Setpoint. The inputs are: ·...
  • Page 111 AV-300i Version 2 User’s Guide · Positive SpdTrq (4) Saturating the speed regulator output positive, the sum [Torque ref 1 + Torque ref 3] can be positive or negative. The sum [Torque ref 1 + Torque ref 3] will be Torque ref unless the Speed regulator output is more negative than the sum [Torque ref 1 +Torque ref 3].
  • Page 112 GEH-6641E Description: TORQUE CONFIG Torque setpoint T setpoint src >>Torque ref 1 src<< >>Torque ref 2 src<< >>Torque ref 3 src<< >>SpdTrq mode src << T setpoint cfg >>Int torque ref 1<< >>Int torque ref 2<< >>Int torque ref 3<< >>Prop filter <<...
  • Page 113 AV-300i Version 2 User’s Guide The Torque Setpoint Block is shown in the figure below. Torque setpoint src Torque reference 1 source >> Torque ref 1 src << >> Torque ref 2 src << Torque reference 2 source Torque reference 3 source >>...

  • Page 114: Dc Link Voltage Control (Vdcctrl Reg - Max Regen Power)

    GEH-6641E 1.9.2 DC Link Voltage Control (VdcCtrl Reg - Max Regen Power) The Function is available only with a Sensorless and Field Oriented regulation mode. The Block allows the control: · of the DC link voltage during regenerating (ex. deceleration), to avoid the Overvoltage alarm trip. ·...

  • Page 115: Flux Current Configurations (Flux Config)

    AV-300i Version 2 User’s Guide 1.10 FLUX CURRENT CONFIGURATIONS (FLUX CONFIG) 1.10.1 Control of the Flux Current Maximum Limit (Flux Max Limit) This Function allows the user to control the maximum value of the Flux current. The function is linked to the control of the voltage loop.

  • Page 116: Output Voltage Control (Output Vlt Ref)

    GEH-6641E In order to use the Catch on Fly function, it is necessary to set Lock Flux pos = Off. Furthermore, in Magn ramp time it is possible to set the magnetizing current ramp time in seconds, which can be used: ·...
  • Page 117 AV-300i Version 2 User’s Guide Output vlt ref src Signal selection of the Output volt lim source Outvlt lim src Output vlt ref cfg Voltage margin for the flux regulation Dyn vlt margin Limit of the output voltage Int Outvlt lim Output vlt ref 0mon Monitor for the maximum available output voltage.

  • Page 118: Stop Option Control (Stop Option)

    GEH-6641E 1.11 STOP OPTION CONTROL (STOP OPTION) 1.11.1 Direct Current Braking Control - DC Braking The Function allows to stop the motor with a direct current braking. The current injection can be activated via an external command, via the DCbrake cmd src source or automati- cally via an internal command when the stop command is performed.

  • Page 119: Power Loss Control (Power Loss Ctrl)

    AV-300i Version 2 User’s Guide 1.11.2 Power Loss Control (Power Loss Ctrl) The Function allows to control a power loss or a break of the Mains voltage. In the configurations, via the PL function sel parameter, it is possible to set several methods to control a possible...

  • Page 120: Power Loss Ridethru (Pwrloss Ridethru)

    GEH-6641E 1.11.2.1 Power Loss Ridethru (Pwrloss Ridethru) When the DC link voltage reaches the starting threshold, the function gets active. The DC link setpoint is set with a value higher than 12% as compared to the Undervoltage threshold. The PI regulator controls a negative torque current (recovery) in order to keep the DC link at a constant level. When the Mains voltage is restored, the system allows a delay on the line speed with the set acceleration time.
  • Page 121 AV-300i Version 2 User’s Guide PLS mains st src The drive is informed about the restore of the Mains voltage in order to restart the motor before it reaches the zero speed. The command can be given via the keypad, a programmable digital input, the serial line or the Bus (standard NULL).

  • Page 122: Figure 1.11.2.1: Power Loss Control Function

    GEH-6641E In a configuration with a multiple drive/motor, where a coordinated stop is usually required, the master Drive must have, together with the Enable Mst and Enable Slv programming, an analog output set as PL next factor. The PL next factor signal sets the ratio between the line speed and the present speed. It must be connected to the Speed ratio.

  • Page 123: Figure 1.11.2.2: Power Loss Stop

    AV-300i Version 2 User’s Guide AC Mains voltage 100 % DC link voltage DC link voltage time PLS Vdc ref 736.307 V 100 % Power loss detection UV level detection PL Timer PLS timeout 10 s Speed ref Speed ref...

  • Page 124: Alarm Block Configurations (Alarm Config)

    GEH-6641E 1.12 ALARM BLOCK CONFIGURATIONS (ALARM CONFIG) This chapter describes how to control the several Drive alarms. 1.12.1 Alarms The word “alarms” refers to two different error families. They are: · Errors due to a wrong setting of the Drive parameters ·...

  • Page 125: Alarm List And Alarm Recognition

    AV-300i Version 2 User’s Guide 1.12.3 Alarm List and Alarm Recognition When a new regulation alarm is active, the Red led “Alarm” blinks on the display. By pressing Shift + Alarm it is possible to reach the “Alarm list” page, which lists the intervened and not yet recognized but also the recognized and still active alarms.

  • Page 126: Activity

    GEH-6641E 1.12.5.2 Activity With this parameter it is possible to set the action to be performed after the alarm intervention. => Only msg alarmq Actions: msg => Ignore Actions: none => Disable drive Actions: msg – commands for SM – Status.
  • Page 127 AV-300i Version 2 User’s Guide Description: ALARM CONFIG Fault reset Fault reset src Undervoltage UV restart UV restart time Overvoltage OV restart OV restart time IGBT desaturat DS restart DS restart time Inst overcurrent IOC restart IOC restart time Ground fault...
  • Page 128 GEH-6641E ISB restart ISB restart time Comm card fault CCF activity CCF restart CCF restart time Appl card fault ACF activity Drive overload DOL activity Motor overload MOL activity BU overload BUOL activity Fwd Rev Ctrl FRC activity FRC hold off Overspeed OS activity OS threshold...

  • Page 129: Alarm Status On A Digital Variable

    AV-300i Version 2 User’s Guide 1.12.7 Alarm Status on a Digital Variable The alarm state can be reported via three Words. Each bit determines an alarm state. It is therefore possible to determine the state of 48 alarms. Each single bit can be controlled if the corresponding bit of a specific mask is set with 1, otherwise their setting is always 0.

  • Page 130: Table 1.12.1: Alarm List

    GEH-6641E Table 1.12.1: Alarm List BIT position Drive activity Acknowledgment ALARM NAME in the alarm Description (Cause of fault) HOLD OFF Restart Restart time Msg ad alarmq DigOut after Alarm request Word Failure supply Failure of power supply Disable drive Yes.

  • Page 131: Fault Pin

    AV-300i Version 2 User’s Guide 1.12.8 Fault Pin The state of those alarms having an activity different from Ignore and Only msg alarmq is stated on this variable. No active alarm => 0x0000 One active alarm => Number of the corresponding pin Several active alarms =>...

  • Page 132: Serial Communications (Communication)

    GEH-6641E 1.13 SERIAL COMMUNICATIONS (COMMUNICATION) 1.13.1 Communication via the RS485 Serial Port (RS485) The used communication protocol, called Slink4, allows a multipoint network. See the specific manual for further details. The Drive address can be defined via the Slink4 address parameter. The address change is performed by writing the 105 parameter, SLink4 address, and by saving the new value.
  • Page 133 AV-300i Version 2 User’s Guide Description: COMMUNICATION SBI config SBI enable SBI monitor Last SBI error Drv->SBI word Drv->SBI W src Drv SBI W0 src Drv SBI W1 src Drv SBI W2 src Drv SBI W3 src Drv SBI W4 src Drv SBI W5 src Drv->SBI W cfg...

  • Page 134: Communication Via The Isbus Card (Isbus)

    For more information to see the following documents for related information on ISBus: GEI 100424 AV-300i ISBus option instructions GEH 6308 GE Installation Guidance Service GEH 6405B Control System Toolbox for AV-300i GEH 6408A Control System Toolbox, using the trend recorder GEP 4195 Innovation Controller Product Catalog GEH 6402...
  • Page 135 AV-300i Version 2 User’s Guide Description: COMMUNICATION ISBus ISBus config ISBus enable ISBus Node ID Heartbeat time ISBus monitor ISB Card status Last ISB error ISB FAULT memo ISB FAULT cnt Drv->ISBus word Drv->ISBus W src Drv ISBus W0src Drv ISBus W1src...
  • Page 136 GEH-6641E The menu contains all the items needed to configure and monitor the drive parameter assignment; the used style is the same as that of the Serial Bus Interface Menu. In addition, the system provides some Isbus specific items; they are: ISBus Config this parameter must be set to Enabled in order to let the drive ISBus interface work ;...
  • Page 137 AV-300i Version 2 User’s Guide DRV->ISBus word DRV->ISBus W src Word 0 channel source on the Drive output Drv ISBus W0src ......Word 7 channel source on the Drive output Drv ISBus W7src DRV->ISBus W cfg Internal value configuration (standard connected to W0 src) Int Drv ISBus W0 ....

  • Page 138: Application Card Configuration (Appl Card Config)

    GEH-6641E 1.14 APPLICATION CARD CONFIGURATION (APPL CARD CONFIG) 1.14.1 Configuration of the DGFC Option Card (DGFC) The communication between the Drive and the DGFC is performed via two channels for each direction. · Drive -> DGFC: Drv->DGFCS 5 writing Words - Drv->DGFCA 10 writing Words As for the Words sending the data from the Drive to the DGFC it is necessary to define the Drive source parameter.
  • Page 139 AV-300i Version 2 User’s Guide Drv DGFC-S W2mon Drv DGFC-S W3mon Drv DGFC-S W4mon DGFCS->Drv W mon DGFC-S Drv W0mon DGFC-S Drv W1mon DGFC-S Drv W2mon DGFC-S Drv W3mon DGFC-S Drv W4mon DGFC async Ch Drv->DGFCA W src Drv DGFC-A W0src...
  • Page 140 GEH-6641E DGFC-A Drv W2mon DGFC-A Drv W3mon DGFC-A Drv W4mon DGFC-A Drv W5mon DGFC-A Drv W6mon DGFC-A Drv W7mon DGFC-A Drv W8mon DGFC-A Drv W9mon APPL CARD CONFIG SAVE PARAMETERS DGFC sync ch Drv->DGFCS W src Source of the Word 0 channel on the Drive output Drv DGFC-S W0src ....

  • Page 141: Pid Control (Appl Function)

    AV-300i Version 2 User’s Guide 1.15 PID CONTROL (APPL FUNCTION) The PID control is a free standing generic regulator inside the drive software. It has the flexibility to tie the regulation of any process variable to drive speed or torque control, internal to the drive.

  • Page 142: Pid Control Enabling (Pid Function)

    GEH-6641E · The PID control provides the flexibility to reset the PID starting point for winding from the same starting size (empty core, mandrel, etc). · Overwind/underwind control is provided by detecting the direction of speed reference and inverting the PID correction automatically.

  • Page 143: Pid Input Block (Pid Input)

    AV-300i Version 2 User’s Guide The Feed-Forward Block is shown in the figure below. Int PID inp FF PID inp FF src PID FF mon PID inp FF gain PID FF src Definition of the feed-forward signal source PID inp FF src...
  • Page 144 GEH-6641E PID input src PID fbk src PID draw src PID set 0 src PID set 1 src PID seloff 0 src PID input cfg Int PID fbk Int PID draw Int PID set 0 Int PID set 1 PID gain draw PID acc time PID dec time PID clamp bot...

  • Page 145: Dynamic Clamp Function

    AV-300i Version 2 User’s Guide PID input cfg Internal value of the PID section reaction Int PID fbk Draw internal value Int PID draw Setpoint 0 internal value Int PID set 0 Setpoint 1 internal value Int PID set 1...
  • Page 146 GEH-6641E The following table lists the factors corresponding to each different combination: PID Mtl PI sel 1 PID Mtl PI sel 0 PID Mtl PI sel mon Int PID Mtl PI 1 Int PID Mtl PI 2 TAVyS0 1 2 Last value calculated by Integral part is keep in memory.
  • Page 147 AV-300i Version 2 User’s Guide PI control mon PID PI lock mon PIGP ref mon PI Pnorm gain PI Inorm gain PID PI out mon PID Mlt PI 0 mon PID Mlt PI 3 mon PID MltPI selmon APPL FUNCTION...
  • Page 148 GEH-6641E PI control src Source of the PI section enable signal PID PI enab src Source of the PI section Freezing signal PID I freeze src Source of the gain adaptive signal PIGP ref src Source of the selector 0 signal of the starting multiplier PID Mlt PI sel 0 Source of the selector 1 signal of the starting multiplier PID Mlt PI sel 1...

  • Page 149: Setting Of The Starting Diameter

    AV-300i Version 2 User’s Guide 1.15.4.1 Setting of the Starting Diameter By selecting PID MltPI sel mon = 0, when the PI Block is disabled (PID PI enab = 0), the last value of the calculated integral component is kept into memory. Such integral component is displayed in PID PI out mon (it corresponds to the winder diameter).
  • Page 150 GEH-6641E The gains can be adjusted according to the variable selected on the PDGP ref src source. The Block allows to set a Profile on three segments. The inputs are: · PID PI enab src · PID Mtl PI 3 src Description: APPL FUNCTION PD control...

  • Page 151: Pid Output Block (Pid Output)

    AV-300i Version 2 User’s Guide PD control src PD section enabling source PID PD enab src Gain adaptive source PDGP ref src PD control cfg P gain segment 1 PD P1 gain % D gain segment 1 PD D1 gain %...

  • Page 152: Diameter Calculation (Diameter Calc)

    GEH-6641E The PID Output Block is shown in the figure below. PID out mon PID FF mon PID PI out mon PID outS mon PID PD out mon PID out sign PID out gain PID output cfg Output selection: Monopolar/Bipolar PID out sign Scale factor (output gain) PID out gain...

  • Page 153: Dancer Constant Measurement

    AV-300i Version 2 User’s Guide The Diameter Calculation Block is shown in the figure below. Max deviation Positioning spd DiaClc start src Diacal PIO Gear box ratio Dancer constant Diameter PID MtlPI sel mon DCDelta error DCDalta pos Diameter calc Settings...

  • Page 154: Procedure For The Calculation Of The Starting Diameter

    GEH-6641E 1.15.7.2 Procedure for the Calculation of the Starting Diameter Such calculation is based on the measurement of the dancer moving from its lower limit switch position to its central working position, and on the measurement of the winder angular moving during the initial phase. For this reason during such period the dragging at the unwinder end or at the winder beginning must be in a position to keep the material blocked.

  • Page 155: Applications Examples For The Pid Function

    AV-300i Version 2 User’s Guide 1.16 APPLICATIONS EXAMPLES FOR THE PID FUNCTION 1.16.1 Control of Nip Rolls with Dancer Master Nip-roll Reverse Forward Dancer +10V 5Kohm -10V DRIVE DRIVE Feed-back Feed-forward (Internal ramp master drive) Line speed reference Forward +10V...

  • Page 156: Parameters

    GEH-6641E Connect to the Digital input 1 the input enabling the PID PI Block Select PID PI enab src = DI 1 monitor Connect to the Digital input 2 the input enabling the PID PD Block Select PID PD enab src = DI 2 monitor In case just one contact is required to enable the PI and PD section, it is possible to connect also PID PD enab src on the digital input 1 as described below.

  • Page 157: Control Of Nip Rolls With Loading Cell

    AV-300i Version 2 User’s Guide Set PD P1 gain % with a value allowing to position the dancer without big dynamic stresses. For example: PD P1 gain % = 1% Use the derivative component as a system “damping” element by setting for example:...

  • Page 158: Machine Data

    GEH-6641E 1.16.2.1 Machine Data Rated speed of the Slave motor Vn = 3000rpm Slave motor speed corresponding to the max. line speed = 85% Vn = 2550rpm Maximum correction of the loading cell = +/- 20% of the line speed = +/- 510rpm The drive of the Slave nip roll must receive the analog signals referring to the line speed, to the loading cell (0..+10V) and to the tension (0..-10V), plus the digital commands referring to the PID control enabling.
  • Page 159 AV-300i Version 2 User’s Guide Set: PID Mlt PI sel 1 = 1 The starting value is 1 Without a correction performed by the regulator PI Block, the line speed reference (Feed-Forward) must be multiplied by 1 and must be sent directly to the Drive speed regulator. The regulator usually carries out a Proportional-Integral control.

  • Page 160: Control Of Winders/Unwinders With Dancer

    GEH-6641E 1.16.3 Control of Winders/Unwinders with Dancer Nip-roll Winder/unwinder Reverse Forward Dancer +10V 5Kohm -10V DRIVE DRIVE Feed-back Feed-forward (Internal ramp master drive) Line speed reference Forward +10V Reverse -10V Figura 1.16.3.1: Control of Winders/Unwinders with Dancer 1.16.3.1 Machine Data Maximum line speed =400m/min Rated speed of the winder motor Vn = 3000rpm Winder maximum diameter = 700mm...

  • Page 161: Parameters

    AV-300i Version 2 User’s Guide Select PID inp FF src = An inp 2 output Connect to the speed 1 reference the PID output Select Speed ref 1 src = PID out mon Set Ramp out enable = Disable Connect to the Digital input 1 the input enabling the PID PI Block Select PID PI enab src = DI 1 monitor Connect to the Digital input 2 the input enabling the PID PD Block.
  • Page 162 GEH-6641E When PID MltPI selmon = 0 and the PI Block is disabled, the system keeps into memory the last calculated value of PID out mon. In case the machine is switched off, such value is automatically reset. In case the value of this parameter has to be set in order to have on the output a wrong reference equal to the feed-forward, it is possible to configure a digital input as a correction reset.

  • Page 163: Parameters Referring To The Function For The Calculation Of The Starting Diameter

    AV-300i Version 2 User’s Guide Such application requires a proportional-integral regulation on the side of the system. The gains of the different components have to be set, experimentally, with a loaded machine; such tests can be started with the values stated below:...

  • Page 164: Use Of The Diameter Sensor

    GEH-6641E Dancer constant measurement: Set the Drive keypad on the PID feed-back parameter. Measure and multiply by 2 the distance in mm between the lower mechanical limit switch and the Dancer position so that the value 0 (electric 0 position) is displayed on the PID feed-back parameter. Being that the Dancer is made of a single pitch, multiply by 2 the above calculated value.

  • Page 165: Figure 1.16.5.2: Relationship Between The Transducer Signal And The Winder Diameter

    AV-300i Version 2 User’s Guide F min F max Figure 1.16.5.2: Relationship Between the Transducer Signal and the Winder Diameter Example: Φmin 90 mm transducer output = 1V Φmax 900 mm transducer output = 10V Φ 450 mm transducer output = 5V The analog input, which the sensor is connected to, has to be set as a source of PID Mlt PI 3 src.

  • Page 166: Pressure Control For Pumps And Extruders

    GEH-6641E 1.16.6 Pressure Control for Pumps and Extruders Extruder Pressure transducer Feed-back 0... +10V -10V Pressure setting Feed-fwd DRIVE +10V Speed reference Figure 1.16.6.1: Pressure Control for Pumps and Extruders 1.16.6.1 Machine Data Rated speed of the extruder motor Vn = 3000rpm Pressure transducer 0...

  • Page 167: Parameters

    AV-300i Version 2 User’s Guide Connect to the speed reference 1 the PID output Select Speed ref 1 src = PID out mon Set Ramp out enable = Disable Connect to the analog input 3 the tension reference. Select PID draw src = An inp 3 output...

  • Page 168: Generic Pid

    GEH-6641E Use the derivative component as a system “damping” element, by setting for example: PD D1 gain % = 1% PD der filter = 20ms If it is not required, leave the parameters = 0. 1.16.7 Generic PID Drive settings: (only those referring to the PID function are described) Connect to the analog input 1 the reaction signal.

  • Page 169: Application Note: Dynamic Change Of The Pi Block Integral Gain

    AV-300i Version 2 User’s Guide The PI lim top and PI lim bot parameters can be considered, respectively, as a maximum and minimum multiplicative factor of the feed-forward. PI lim top = 1 PI lim bot = -1 1.16.8 Application Note: Dynamic Change of the PI Block Integral Gain The higher the diameter ratio of the controlled winder is, the lower is the value at which the PID integral gain is usually set.

  • Page 170: Figure 1.16.8.2: Pi I Gain Pid And Pi I Output Pid Ratio

    GEH-6641E F min F max Figure 1.16.8.2: PI I Gain PID and PI I Output PID ratio Ch.1 —————— Function Description ——————...

  • Page 171: Customer Functions (Custom Functions)

    AV-300i Version 2 User’s Guide 1.17 CUSTOMER FUNCTIONS (CUSTOM FUNCTIONS) 1.17.1 Signal Comparator (Compare) The Block supplies two signal Comparators, Compare 1 and Compare 2, with the same features. Each Comparator is in a position to compare two or three input signals (INP0, INP1, INP2).
  • Page 172 GEH-6641E Description: CUSTOM FUNCTIONS Compare Compare 1 Compare 1 src Cmp 1 inp 0 src Cmp 1 inp 1 src Cmp 1 inp 2 src Compare 1 cfg Cmp 1 inp 0 Cmp 1 inp 1 Cmp 1 inp 2 Cmp 1 function Cmp 1 window Cmp 1 delay...

  • Page 173: Use Variables (Pad Parameters)

    AV-300i Version 2 User’s Guide 1.17.2 Use Variables (Pad Parameters) The use variables, “Pads”, are used for the data exchange with the option cards. Description: CUSTOM FUNCTIONS Pad parameters Pad param word Pad 0 Pad 1 Pad 2 Pad 3...
  • Page 174 GEH-6641E Ch.1 —————— Function Description ——————...

  • Page 175: Chapter 2 - Block Diagrams

    AV-300i Version 2 User’s Guide Chapter 2 - BLOCK DIAGRAMS Ch.2 —————— Block Diagrams ——————...

  • Page 176: Status Field Oriented Control

    Input - Output PID Function Settings Braking Overload DCBraking PRODUCT: File name: GE Industrial Systems AV-300i AC flux vector Drive OverviewF.vsd Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information 03/02/00 -- RNC Revision Date Do Not Copy...

  • Page 177: Status Sensorless

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 178: V/F Control

    100 % SE flx ramp time 10 s marked parameters belong to STARTUP menu, do not modify them in this page PRODUCT: File name: AV-300i AC flux vector Drive ControlV.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM...

  • Page 179: Field Oriented Control

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 180: Sensorless Vector Control

    Speed Up SpdAdp SpDup Power Loss Stop Ride through Pwr_loss_ctrl PRODUCT: File name: GE Industrial Systems AV-300i AC flux vector Drive ControlS.vsd Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information Revision Date 05/02/00 -- RNC Initials: Do Not Copy...
  • Page 181 AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...
  • Page 182 GEH-6641E Ch.2 —————— Block Diagrams ——————...

  • Page 183: Speed Feedback Derivative

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 184: Speed Regulator

    SpdP1 gain % 10 % InUse SpdI gain% SpdI1 gain % 10 % PRODUCT: File name: Spreg.vsd AV-300i AC flux vector Drive GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information Revision Date 03/02/00 -- RNC...

  • Page 185: Speed/Torque Control

    Flux ref SpdTrq mode src Int SpdTrq mode Int SpdTrq mode SpdTrq mode mon PRODUCT: File name: AV-300i AC flux vector Drive Iqref.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information 03/02/00 -- RNC...

  • Page 186: Speed Reference Generation

    Jog + Mspd Jog - Jog output Speed Mpot output mon Mpot File name: PRODUCT: AV-300i AC flux vector Drive RampSpGen.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information Revision Date 07/02/00 -- RNC...

  • Page 187: Multi Speed

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 188: Motor Potentiometer

    NULL Mpot output mon Mpot invers src NULL Mpot cmd mon Mpot preset src NULL File name: PRODUCT: AV-300i AC flux vector Drive Mpot.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Revision Date Proprietary Information...

  • Page 189: Ramp Setpoint

    2. Switch is closed if Ramp out enable = Enabled & (!Fast stop) Switch is opened if Ramp out enable = Enabled & Fast stop Both switches are closed if Ramp out enable = Disabled File name: PRODUCT: AV-300i AC flux vector Drive RSet.vsd GE Industrial Systems Salem, Va. USA Issued Date...

  • Page 190: Multiramp

    GEH-6641E Ch.2 —————— Block Diagrams ——————...

  • Page 191: Ramp

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 192: Jog

    GEH-6641E Ch.2 —————— Block Diagrams ——————...

  • Page 193: Speed Setpoint

    0 rpm Switch is opened if Ramp out enable = Disabled & Fast stop Both switches are closed if Ramp out enable = Enabled File name: PRODUCT: AV-300i AC flux vector Drive SSet.vsd GE Industrial Systems Salem, Va. USA Issued Date...

  • Page 194: Motor Control

    Flux model P/I regulators include anti-windup logic Motor Encoder (option) PRODUCT: File name: MotorCtrl.vsd GE Industrial Systems AV-300i AC flux vector Drive Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information 03/02/00 -- RNC Revision Date Do Not Copy...

  • Page 195: Speed Feedback

    STARTUP menu, do not modify them in this page Exp enc pulses 1024 ppr PRODUCT: File name: Spd_Fbk.vsd AV-300i AC flux vector Drive GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information 03/02/00 -- RNC...

  • Page 196: Spd Gain Profile

    GEH-6641E Ch.2 —————— Block Diagrams ——————...

  • Page 197: Power Loss Stop / Ride Through Control

    Torque current Ride through +100 % PLS curr lim 0,896209 A -100 % Stop PRODUCT: File name: AV-300i AC flux vector Drive Pwr_loss_ctrl.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information 03/02/00 -- RNC...

  • Page 198: Commands

    DIGITAL LEVEL - All signals are level triggered, terminals are run interlocks NULL EGDE SELECTION - Inputs are processed with Edge sensitive logic PRODUCT: File name: AV-300i AC flux vector Drive Commands.vsd GE Industrial Systems LEVEL SELECTION - Inputs are processed with Level sensitive logic Salem, Va. USA Issued Date...

  • Page 199: Dc Braking

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 200: Speed Zero Block

    GEH-6641E Ch.2 —————— Block Diagrams ——————...

  • Page 201: Custom Functions

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 202: Input/Output, Appl Card Config, Communication, Fwd-Rev Control

    WordToBit ISBusConfig Dgfc Slow Bits to Word Channels DgfcSlowChCfg BitToWord PRODUCT: File name: GE Industrial Systems AV-300i AC flux vector Drive IO.vsd Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information Revision Date 07/02/00 -- RNC Initials: Do Not Copy...

  • Page 203: Terminal Board Layout Drawing

    AV-300i Version 2 User’s Guide NAVIGATION TERMINAL BOARD LAYOUT DRAWING Back Strip X1 Function Programmable/configurable analog differential input. Signal: terminal 1. Analog input 1 Reference point: terminal 2. Default setting: Ramp ref 1 ±10V Programmable/configurable analog differential input. Signal: terminal 3.

  • Page 204: Input-Output: Aninp 1

    An inp 1 lo lim An inp 1 gain -16384 cnt AI 1 alt value 0 cnt File name: PRODUCT: AV-300i AC flux vector Drive AnInp1.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information...

  • Page 205: Input-Output: Aninp 2

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 206: Input-Output: Aninp 3

    An inp 3 lo lim An inp 3 gain -16384 cnt AI 3 alt value 0 cnt File name: PRODUCT: AV-300i AC flux vector Drive AnInp3.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Revision Date...

  • Page 207: Input- Aninp 1-2X

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 208: Input Output - Standard Analog Outputs

    An out 2 scale An out 2 lo lim An out 1 lo lim -16384 cnt -16384 cnt File name: PRODUCT: AV-300i AC flux vector Drive StdAO.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information...

  • Page 209: Input Output - Expansion Analog Outputs

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 210: Input Output - Standard Digital Outputs

    DI 6 monitor Not inverted DI 7 inversion DI 7 monitor Not inverted File name: PRODUCT: StdDI.vsd GE Industrial Systems AV-300i AC flux vector Drive Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information Revision Date 07/02/00 -- RNC Initials:...

  • Page 211: Input Output - Expansion Digital Outputs

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 212: Input Output - Standard + Expansion Digital Outputs

    NULL Not inverted DO 7X src DO 7X inversion NULL Not inverted PRODUCT: File name: GE Industrial Systems AV-300i AC flux vector Drive StdExpDO.vsd Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information Revision Date 07/02/00 -- RNC...

  • Page 213: Bit To Word

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 214: Word To Bit

    B13 W1 decomp B14 W0 decomp B14 W1 decomp B15 W0 decomp B15 W1 decomp File name: PRODUCT: GE Industrial Systems AV-300i AC flux vector Drive WordToBit.vsd Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information Revision Date...

  • Page 215: Isbus Configuration

    Drv ISBus W7src Int Drv ISBus W7 Int Drv ISBus W7 ISBus Drv W7 mon Drv ISBus W7mon File name: PRODUCT: AV-300i AC flux vector Drive ISBusConfig.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information...

  • Page 216: Sbi Configuration

    Drv SBI W5 src Int Drv SBI W5 Int Drv SBI W5 Drv SBI W5 mon SBI Drv W5 mon File name: PRODUCT: AV-300i AC flux vector Drive SbiConfig.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials:...

  • Page 217: Dgfc Fast (Sync) Channels Configuration

    DGFC-S Drv W3mon Drv DGFC-S W4src Int DrvDGFC-S W4 Int DrvDGFC-S W4 Drv DGFC-S W4mon DGFC-S Drv W4mon File name: PRODUCT: AV-300i AC flux vector Drive DgfcFastChCfg.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information...

  • Page 218: Dgfc Slow (Sync) Channels Configuration

    Int DrvDGFC-A W4 Int DrvDGFC-A W9 Int DrvDGFC-A W4 Drv DGFC-A W9mon Drv DGFC-A W4mon DGFC-A Drv W9mon File name: PRODUCT: AV-300i AC flux vector Drive GE Industrial Systems DgfcSlowChCfg.vsd Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information...

  • Page 219: Forward Reverse Control Block

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 220: Pid Function

    PIDOUT Setpoint Input PD Gain Scheduler FeedBack PIDINP PDGSCH PDPART PDPART PRODUCT: File name: AV-300i AC flux vector Drive PID.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information Revision Date 08/02/00 -- RNC Initials:...

  • Page 221: Pid Function - Input

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 222: Pid Function - Feed Forward

    PID PI enab src NULL PI Steady State Int Freeze PID PI lock mon PID I freeze src NULL File name: PRODUCT: AV-300i AC flux vector Drive FfPic.vsd GE Industrial Systems Salem, Va. USA Issued Date 15/10/99 Initials: Revision Date Proprietary Information...

  • Page 223: Pid Function - Int Diameter Setting

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 224: Pid Function - Intitial Diameter Calculation

    Gear box ratio 90 % Positioning spd Dancer constant 1 mm Minimum diameter 1 mm PRODUCT: File name: AV-300i AC flux vector Drive Diacal.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information Revision Date...

  • Page 225: Pid Function - Pipart

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 226: Pid Function - Pigain Scheduler

    PI I2 gain % 10 % 10 % 10 % PIGP tran32 lthr PIGP tran21 hthr PRODUCT: File name: AV-300i AC flux vector Drive PIGsch.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information Revision Date...

  • Page 227: Pid Function - Pdpart

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 228: Pid Function - Pd Gain Scheduler

    PD D1 gain % 10 % 10 % 10 % PDGP tran32 lthr PDGP tran21 hthr PRODUCT: File name: AV-300i AC flux vector Drive PDGsch.vsd GE Industrial Systems Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information Revision Date...

  • Page 229: Pid Function - Output

    AV-300i Version 2 User’s Guide Ch.2 —————— Block Diagrams ——————...

  • Page 230: Overload Settings

    BU OL trip marked parameter belong to STARTUP menu, do not modify them in this page PRODUCT: File name: Overload.vs GE Industrial Systems AV-300i AC flux vector Drive Salem, Va. USA Issued Date 10/15/99 -- RM Initials: Proprietary Information 03/02/00 -- RNC...

  • Page 231: Chapter 3 - Parameters & Pick Lists

    AV-300i Version 2 User’s Guide Chapter 3 - PARAMETERS & PICK LISTS 3.1 MENU WITH PARAMETER NUMBERS 3.1.1 Menu Legend Menu Regulation mode of the drive: = V/f 1 level menu =filed oriented =Sensorless 2 level men u (could be a cmd)

  • Page 232: Menu

    GEH-6641E 3.1.2 Menu Pick-list V/F FOC SLS STATUS 3060 Output voltage 3070 Output current 3090 Output power 2450 Torque ref 3080 Output frequency 3221 Norm Speed 3210 Speed ref 3200 Ramp ref 162 Enable SM mon 163 Start SM mon 164 FastStop SM mon I/O status 4028 DI...
  • Page 233 AV-300i Version 2 User’s Guide Pick-list V/F FOC SLS 1902 Std sin enc Vp v N/A 1926 Exp enc type v N/A 1900 Exp enc pulses v N/A Rep/Sim encoder 1962 Rep/Sim enc sel v N/A 1952 Sim enc pulses...
  • Page 234 GEH-6641E Pick-list V/F FOC SLS 2031 VltP gain % 2033 VltI gain % Base values 2039 VltP base value 2041 VltI base value Dead time comp 530 Dead time limit 540 Dead time slope V/f reg param V/f control 3400 Voltage boost v N/A N/A 3531 Slip comp v N/A N/A...
  • Page 235 AV-300i Version 2 User’s Guide Pick-list V/F FOC SLS Test gen mon 2760 Gen output SAVE PARAMETERS I/O CONFIG Pick-list V/F FOC SLS Commands Commands src 153 Term StrStp src List 16 9210 Term Start src List 16 9211 Term Stop src...
  • Page 236 GEH-6641E Pick-list V/F FOC SLS 5043 An inp 3 thr 5044 An inp 3 scale 5046 An inp 3 filter 5047 An inp 3 lo lim 5048 An inp 3 hi lim AI 3 offs tune Start ? AI 3 gain tune Start ? An inp 3 mon 5049 An inp 3 output 5050 An inp 3 <...
  • Page 237 AV-300i Version 2 User’s Guide Pick-list V/F FOC SLS Exp analog outs Analog output 1X An out 1X src 4090 An out 1X src List 2 An out 1X cfg 6022 An out 1X scale 6020 An out 1X hi lim...
  • Page 238 GEH-6641E Pick-list V/F FOC SLS 4036 DI 6X inversion 4037 DI 7X inversion 4038 DI 8X inversion 4039 DI 9X inversion 4040 DI 10X inversion 4041 DI 11X inversion Exp dig inp mon 4045 DI 0X monitor 4046 DI 1X monitor 4047 DI 2X monitor 4048 DI 3X monitor 4049 DI 4X monitor...
  • Page 239 AV-300i Version 2 User’s Guide Pick-list V/F FOC SLS 2108 Word0 B8 src List 1 2109 Word0 B9 src List 1 2110 Word0 B10 src List 1 2111 Word0 B11 src List 1 2112 Word0 B12 src List 1 2113 Word0 B13 src...
  • Page 240 GEH-6641E Pick-list V/F FOC SLS 9374 B11 W1 decomp 9375 B12 W1 decomp 9376 B13 W1 decomp 9377 B14 W1 decomp 9378 B15 W1 decomp Fwd Rev Ctrl Fwd Rev Ctrl src 8083 Forward src List 3 8084 Reverse src List 3 Fwd Rev Ctrl mon 8080 FRC cmd mon...
  • Page 241 AV-300i Version 2 User’s Guide Pick-list V/F FOC SLS 8065 MR2 fdec dlttime RAMPScurve time set2 8066 MR2 acc S curve 8067 MR2 dec S curve Multi ramp set 3 RAMP Acc set 3 8070 MR3 acc dlt spd 8071 MR3 acc dlt time...
  • Page 242 GEH-6641E Pick-list V/F FOC SLS 8017 Jog sel 1 src List 3 8018 Jog invers src List 3 Jog cfg 8000 Jog 0 8001 Jog 1 8002 Jog 2 8003 Jog 3 8004 Jog acc dlt spd 8005 Jog acc dlt time 8006 Jog dec dlt spd 8007 Jog dec dlt time Jog mon...
  • Page 243 AV-300i Version 2 User’s Guide Pick-list V/F FOC SLS 3725 Spd 0 spd delay 3726 Spd 0 ref thr 3727 Spd 0 ref delay Spd 0 logic mon 3728 Spd is zero 3729 Ref is zero 3730 Spd is zero dly...
  • Page 244 GEH-6641E Pick-list V/F FOC SLS 2380 Prop filter 2390 Int SpdTrq mode T setpoint mon 2432 Torque ref 1 mon 2442 Torque ref 2 mon 2443 Torque ref 3 mon 2450 Torque ref 2446 SpdTrq ctrl stat 2448 SpdTrq mode mon Torque curr lim Trq curr lim cfg 1190 Tcurr lim sel...
  • Page 245 AV-300i Version 2 User’s Guide Pick-list V/F FOC SLS Pwrloss ride cfg 2270 PLR P gain 2280 PLR I gain Pwrloss ride mon 2284 PLR active Pwrloss stop Pwrloss stop src 2312 PLS mains st src List 3 Pwrloss stop cfg...
  • Page 246 GEH-6641E Pick-list V/F FOC SLS Appl card fault 9049 ACF activity Drive overload 9040 DOL activity Motor overload 9041 MOL activity BU overload 9071 BUOL activity Fwd Rev Ctrl 9086 FRC activity 9607 FRC hold off Overspeed 9220 OS activity 9221 OS threshold 9608 OS hold off Spd fbk loss...
  • Page 247 AV-300i Version 2 User’s Guide Pick-list V/F FOC SLS 9035 Drv SBI W5 mon SBI->Drv word SBI->Drv W mon 9000 SBI Drv W0 mon 9001 SBI Drv W1 mon 9002 SBI Drv W2 mon 9003 SBI Drv W3 mon 9004 SBI Drv W4 mon...
  • Page 248 GEH-6641E Pick-list V/F FOC SLS 4102 Drv DGFC-S W2src List 29 4103 Drv DGFC-S W3src List 29 4104 Drv DGFC-S W4src List 29 Drv->DGFCS W cfg 4105 Int DrvDGFC-S W0 4106 Int DrvDGFC-S W1 4107 Int DrvDGFC-S W2 4108 Int DrvDGFC-S W3 4109 Int DrvDGFC-S W4 Drv->DGFCS W mon 4110 Drv DGFC-S W0mon...
  • Page 249 AV-300i Version 2 User’s Guide APPL FUNCTION Pick-list V/F FOC SLS PID function 7201 PID enable PID feed-forward PID FF src 7210 PID inp FF src List 31 PID FF cfg 7211 Int PID inp FF 7212 PID inp FF gain...
  • Page 250 GEH-6641E Pick-list V/F FOC SLS 7327 PID Mlt PI 0 mon 7328 PID Mlt PI 3 mon 7329 PID MltPI selmon PD control PD control src 7340 PID PD enab src List 3 7310 PDGP ref src List 37 PD control cfg 7300 PD P1 gain % 7301 PD D1 gain % 7302 PD P2 gain %...
  • Page 251 AV-300i Version 2 User’s Guide Pick-list V/F FOC SLS 6066 Cmp 2 inp 2 src List 6 Compare 2 cfg 6056 Cmp 2 inp 0 6057 Cmp 2 inp 1 6058 Cmp 2 inp 2 6059 Cmp 2 function 6060 Cmp 2 window...

  • Page 252: Setup Mode Menu

    GEH-6641E 3.1.3.1 Setup Mode Menu Following menu will be activated by: STARTUP / Startup config / Enter setup mode STARTUP Startup config Enter setup mode [c] the drive will reboot to SETUP MODE SETUP MODE Drive data > Drive parameters Mains voltage >...

  • Page 253: Pick Lists

    AV-300i Version 2 User’s Guide 3.1.3 Pick lists V/F FOC SLS V/F FOC SLS V/F FOC SLS Pick List 1 Ramp out != 0 8025 Mot OL accum % 1670 Speed lim state 7049 BU OL accum % 1781 NULL...

  • Page 254: Pick List 3

    GEH-6641E V/F FOC SLS V/F FOC SLS V/F FOC SLS Pad 6 9106 SBI Drv W0 mon 9000 DGFC-S Drv W0mon 4120 Pad 7 9107 SBI Drv W1 mon 9001 DGFC-S Drv W1mon 4121 Pad 8 9108 SBI Drv W2 mon 9002 DGFC-S Drv W2mon 4122 Pad 9 9109...

  • Page 255: Pick List 6

    AV-300i Version 2 User’s Guide V/F FOC SLS V/F FOC SLS V/F FOC SLS Start SM mon Pad 10 9110 SBI Drv W2 mon 9002 FastStop SM mon 164 Pad 11 9111 SBI Drv W3 mon 9003 ALM Sequencer 9096...

  • Page 256: Pick List 8

    GEH-6641E V/F FOC SLS V/F FOC SLS V/F FOC SLS SBI Drv W4 mon 9004 ISBus Drv W0 mon 9300 ISBus Drv W2 mon 9302 SBI Drv W5 mon 9005 ISBus Drv W1 mon 9301 ISBus Drv W3 mon 9303 ISBus Drv W0 mon 9300 ISBus Drv W2 mon 9302 ISBus Drv W4 mon 9304...

  • Page 257: Pick List 11

    AV-300i Version 2 User’s Guide V/F FOC SLS V/F FOC SLS V/F FOC SLS ISBus Drv W4 mon 9304 ISBus Drv W6 mon 9306 DGFC-S Drv W0mon 4120 ISBus Drv W5 mon 9305 ISBus Drv W7 mon 9307 DGFC-S Drv W1mon 4121...

  • Page 258: Pick List 14

    GEH-6641E V/F FOC SLS V/F FOC SLS V/F FOC SLS DGFC-S Drv W2mon 4122 DGFC-A Drv W2mon 4162 DGFC-A Drv W7mon 4167 DGFC-S Drv W3mon 4123 DGFC-A Drv W3mon 4163 DGFC-A Drv W8mon 4168 DGFC-S Drv W4mon 4124 DGFC-A Drv W4mon 4164 DGFC-A Drv W9mon 4169 DGFC-A Drv W0mon 4160 DGFC-A Drv W5mon 4165...

  • Page 259: Pick List 18

    AV-300i Version 2 User’s Guide V/F FOC SLS V/F FOC SLS V/F FOC SLS B0 W1 decomp 9363 DI 5 monitor 4025 DGFC-A Drv W6mon 4166 B1 W1 decomp 9364 DI 6 monitor 4026 DGFC-A Drv W7mon 4167 B2 W1 decomp 9365...

  • Page 260: Pick List 20

    GEH-6641E V/F FOC SLS V/F FOC SLS V/F FOC SLS PID outS mon 7353 PID out mon 7352 B12 W1 decomp 9375 Pad 0 9100 PID outS mon 7353 B13 W1 decomp 9376 Pad 1 9101 Pad 0 9100 B14 W1 decomp 9377 Pad 2 9102 Pad 1...

  • Page 261: Pick List 24

    AV-300i Version 2 User’s Guide V/F FOC SLS V/F FOC SLS V/F FOC SLS ISBus Drv W2 mon 9302 DGFC-S Drv W0mon 4120 DGFC-A Drv W1mon 4161 ISBus Drv W3 mon 9303 DGFC-S Drv W1mon 4121 DGFC-A Drv W2mon 4162...

  • Page 262: Pick List 27

    GEH-6641E V/F FOC SLS V/F FOC SLS V/F FOC SLS An inp 3 output 5049 H Index register 9555 ISBus Drv W6 mon 9306 An inp 1X output 5067 L Index register 9556 ISBus Drv W7 mon 9307 An inp 2X output 5087 DGFC-S Drv W0mon 4120 W0 comp out 2116...

  • Page 263: Pick List 29

    AV-300i Version 2 User’s Guide V/F FOC SLS V/F FOC SLS V/F FOC SLS Speed ref 3210 PID outS mon 7353 Jog output 8012 Speed 3220 Pad 0 9100 Mlt spd out mon 7070 Norm Speed 3221 Pad 1 9101...

  • Page 264: Pick List 31

    GEH-6641E V/F FOC SLS V/F FOC SLS V/F FOC SLS Int DrvDGFC-A W2 4142 ISBus Drv W4 mon 9304 Mot OL accum % 1670 Int DrvDGFC-A W3 4143 ISBus Drv W5 mon 9305 BU OL accum % 1781 Int DrvDGFC-A W4 4144 ISBus Drv W6 mon 9306 NULL 4000...

  • Page 265: Pick List 33

    AV-300i Version 2 User’s Guide V/F FOC SLS V/F FOC SLS V/F FOC SLS DC link voltage 3100 Pad 6 9106 DGFC-A Drv W5mon 4165 Magnetizing curr 3110 Pad 7 9107 DGFC-A Drv W6mon 4166 Torque curr 3120 Pad 8...

  • Page 266: Pick List 35

    GEH-6641E V/F FOC SLS V/F FOC SLS V/F FOC SLS ISBus Drv W0 mon 9300 Mot OL accum % 1670 Gen output 2760 ISBus Drv W1 mon 9301 BU OL accum % 1781 An inp 1 output 5009 ISBus Drv W2 mon 9302 NULL 4000 An inp 2 output 5029...

  • Page 267: Pick List 38

    AV-300i Version 2 User’s Guide V/F FOC SLS V/F FOC SLS V/F FOC SLS An inp 1X output 5067 Flux ref 3180 Pad 14 9114 An inp 2X output 5087 Flux 3190 Pad 15 9115 W0 comp out 2116 Ramp ref...

  • Page 268: Pick List 42

    GEH-6641E V/F FOC SLS V/F FOC SLS V/F FOC SLS Int Drv SBI W1 9021 ISBus Drv W7 mon 9307 DGFC-S Drv W1mon 4121 Int Drv SBI W2 9022 N/A N/A DGFC-S Drv W0mon 4120 DGFC-S Drv W2mon 4122 Int Drv SBI W3 9023 DGFC-S Drv W1mon 4121 DGFC-S Drv W3mon 4123 Int Drv SBI W4 9024...

  • Page 269: Pick List 44

    AV-300i Version 2 User’s Guide V/F FOC SLS V/F FOC SLS V/F FOC SLS Drive OK 9097 Pad 13 9113 Pad 14 9114 Jog state 8013 Pad 14 9114 Pad 15 9115 Gen output 2760 Pad 15 9115 An inp 1 output 5009...

  • Page 270: Numeric Order Parameters List

    GEH-6641E 3.2 NUMERIC ORDER PARAMETERS LIST 3.2.1 Numeric Order Parameter List Caption Parameter number. Index used to enter the parameter via the serial line or the option cards. Point type It states the point type. The format is the following: $AB or $pin $ internal identification key can to be >...
  • Page 271 AV-300i Version 2 User’s Guide fs unit (physic unit) Parameter unit of measure. If N/A appears, it means that the parameter is directly stated with its internal value. Access mode It shows how the data can be entered Read (reading)

  • Page 272: Numeric Order Parameter List

    GEH-6641E 3.2.2 Numeric Order Parameter List Point type Vality DB Description fs unit Access mode Default FSVABT Sys time-ddmmyy hrs/min/sec R___ FSVABT Life time R___ 0.00F 0.00F 0.00F F_____ Regulation mode R___ _S____ Regulation mode R___ _____T Regulation mode R___ ____B_ Regulation mode R___...
  • Page 273 AV-300i Version 2 User’s Guide Point type Vality DB Description fs unit Access mode Default 1104 _S____ Sls regen MIgain RWS_ 5.00F 0.00F CALC 1105 _S____ Sls regen LPgain RWS_ 1.00F 0.00F 100.00F 1106 _S____ Sls regen LIgain RWS_ 0.00F 0.00F...
  • Page 274 GEH-6641E Point type Vality DB Description fs unit Access mode Default 1931 FSV_B_ Std dig enc mode RW__ 1936 ____B_ Motor pp/sens pp NULL RW__ CALC CALC 32.00F 1940 F_V_B_ Int spd fbk sel RW__ 1952 ____B_ Sim enc pulses RW__ 1024.00F 1.00F...
  • Page 275 AV-300i Version 2 User’s Guide Point type Vality DB Description fs unit Access mode Default 2108 $PIN ____B_ Word0 B8 src RWS_ 4000 LST_001_B 2108 $PIN F_____ Word0 B8 src RWS_ 4000 LST_001_F 2108 $PIN _S____ Word0 B8 src RWS_...
  • Page 276 GEH-6641E Point type Vality DB Description fs unit Access mode Default 2284 FS__B_ PLR active R___ 2295 FS__B_ VdcCtrl P gain RWS_ CALC 0.00F CALC 2296 FS__B_ VdcCtrl I gain A_V_s RWS_ CALC 0.00F CALC 2300 __V___ PL function sel WS_Z 2300 FS__B_...
  • Page 277 AV-300i Version 2 User’s Guide Point type Vality DB Description fs unit Access mode Default 2860 FSVA__ Measured P3 flux NULL RW__ CALC 0.00F 1.00F 2870 FSVA__ Measured ImNom RW__ CALC 0.00F 0.00F 2880 FSVA__ Measured ImMax RW__ CALC 0.00F 0.00F...
  • Page 278 GEH-6641E Point type Vality DB Description fs unit Access mode Default 3640 _S____ Rr init value RWS_ CALC 0.00F 0.00F 3645 _S____ Rs init value RWS_ CALC 0.00F 0.00F 3650 F_____ Adapt gain Rr RWS_ 60.00F 0.00F 0.00F 3650 _S____ Adapt gain Rr RWS_ 120.00F...
  • Page 279 AV-300i Version 2 User’s Guide Point type Vality DB Description fs unit Access mode Default 4025 FSV_B_ DI 5 monitor R___ 4026 FSV_B_ DI 6 monitor R___ 4027 FSV_B_ DI 7 monitor R___ 4028 FSV_B_ 7654321E R___ 0xffff 4030 FSV_B_...
  • Page 280 GEH-6641E Point type Vality DB Description fs unit Access mode Default 4080 $PIN ____B_ DO 0X src RWS_ 4000 LST_001_B 4080 $PIN __V___ DO 0X src RWS_ 4000 LST_001_V 4080 $PIN _S____ DO 0X src RWS_ 4000 LST_001_S 4080 $PIN F_____ DO 0X src RWS_...
  • Page 281 AV-300i Version 2 User’s Guide Point type Vality DB Description fs unit Access mode Default 4103 $PIN __V___ Drv DGFC-S W3src RWS_ 4108 LST_029_V 4103 $PIN ____B_ Drv DGFC-S W3src RWS_ 4108 LST_029_B 4103 $PIN F_____ Drv DGFC-S W3src RWS_...
  • Page 282 GEH-6641E Point type Vality DB Description fs unit Access mode Default 4139 $PIN F_____ Drv DGFC-A W9src RWS_ 4149 LST_030_F 4139 $PIN __V___ Drv DGFC-A W9src RWS_ 4149 LST_030_V 4139 $PIN ____B_ Drv DGFC-A W9src RWS_ 4149 LST_030_B 4140 FSV_B_ Int DrvDGFC-A W0 NULL RWS_...
  • Page 283 AV-300i Version 2 User’s Guide Point type Vality DB Description fs unit Access mode Default 4234 $PIN F_____ Drv ISBus W4src RWS_ 9324 LST_028_F 4234 $PIN _S____ Drv ISBus W4src RWS_ 9324 LST_028_S 4234 $PIN __V___ Drv ISBus W4src RWS_...
  • Page 284 GEH-6641E Point type Vality DB Description fs unit Access mode Default 5065 FSV_B_ An inp 1X lo lim RWS_ -16384.00F INT_MIN INT_MAX 5066 FSV_B_ An inp 1X hi lim RWS_ 16383.00F INT_MIN INT_MAX 5067 FSV_B_ An inp 1X output R___ 0.00F INT_MIN INT_MAX...
  • Page 285 AV-300i Version 2 User’s Guide Point type Vality DB Description fs unit Access mode Default $PIN ____B_ Cmp 1 inp 2 src RWS_ 6043 LST_005_B 6051 6051 $PIN _S____ Cmp 1 inp 2 src RWS_ 6043 LST_005_S 6056 FSV_B_ Cmp 2 inp 0...
  • Page 286 GEH-6641E Point type Vality DB Description fs unit Access mode Default 7063 FSV_B_ Mlt spd 3 RWS_ 0.00F CALC CALC 7064 FSV_B_ Mlt spd 4 RWS_ 0.00F CALC CALC 7065 FSV_B_ Mlt spd 5 RWS_ 0.00F CALC CALC 7066 FSV_B_ Mlt spd 6 RWS_ 0.00F...
  • Page 287 AV-300i Version 2 User’s Guide Point type Vality DB Description fs unit Access mode Default 7239 FSV_B_ PID clamp bot RWS_ -200.00F -200.00F 200.00F 7240 FSV_B_ PID clamp top RWS_ 200.00F -200.00F 200.00F 7250 FSV_B_ PID fbk mon R___ 0.00F -200.00F...
  • Page 288 GEH-6641E Point type Vality DB Description fs unit Access mode Default 7343 FSV_B_ PID PD out mon R___ 0.00F -200.00F 200.00F 7350 FSV_B_ PID out sign RWS_ 7351 FSV_B_ PID out gain NULL RWS_ 1.00F -16.00F +16.00F 7352 FSV_B_ PID out mon R___ 0.00F -200.00F...
  • Page 289 AV-300i Version 2 User’s Guide Point type Vality DB Description fs unit Access mode Default 8061 FSV_B_ MR2 acc dlt time RWS_ 10.00F 0.50F 10000.0F 8062 FSV_B_ MR2 dec dlt spd RWS_ 1000.00F 1.00F CALC 8063 FSV_B_ MR2 dec dlt time RWS_ 10.00F...
  • Page 290 GEH-6641E Point type Vality DB Description fs unit Access mode Default 9025 FSV_B_ Int Drv SBI W5 NULL RWS_ 0.00F INT_MIN INT_MAX 9030 FSV_B_ Drv SBI W0 mon NULL R___ 0.00F INT_MIN INT_MAX 9031 FSV_B_ Drv SBI W1 mon NULL R___ 0.00F INT_MIN...
  • Page 291 AV-300i Version 2 User’s Guide Point type Vality DB Description fs unit Access mode Default 9111 FSV_B_ Pad 11 RWS_ 0.00F INT_MIN INT_MAX 9112 FSV_B_ Pad 12 RWS_ 0.00F INT_MIN INT_MAX 9113 FSV_B_ Pad 13 RWS_ 0.00F INT_MIN INT_MAX 9114...
  • Page 292 GEH-6641E Point type Vality DB Description fs unit Access mode Default 9343 $PIN _S____ Word1 B3 src RWS_ 4000 LST_001_S 9343 $PIN __V___ Word1 B3 src RWS_ 4000 LST_001_V 9343 $PIN ____B_ Word1 B3 src RWS_ 4000 LST_001_B 9344 $PIN ____B_ Word1 B4 src RWS_...
  • Page 293 AV-300i Version 2 User’s Guide Point type Vality DB Description fs unit Access mode Default 9365 FSV_B_ B2 W1 decomp R___ 9366 FSV_B_ B3 W1 decomp R___ 9367 FSV_B_ B4 W1 decomp R___ 9368 FSV_B_ B5 W1 decomp R___ 9369...

  • Page 294: Warranty Parts And Service

    This is located on the drive nameplate. OUT-OF WARRANTY PROCEDURES When the defective part has been identified, contact your local authorized GE standard drives distributor to order replacement parts. MOTORS Motors repairs on General Electric motors are gener- ally handled by GE Authorized Electric Motor Servicenters or GE Apparatus Service Shops.
  • Page 296 AV300i V.2 1S9G65 GE Industrial Systems General Electric Company GEH-6641E + 1 540 387 7000 1501 Roanoke Blvd. 001026 Salem, VA 24153-6492 USA www.GEindustrial.com SIEI...

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