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Honeywell IPC5000 Installation Manual

Honeywell IPC5000 Installation Manual

Universal programmable controller
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IPC5000
Universal Programmable
Controller
Installation Manual
57-77-25-19

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Summary of Contents for Honeywell IPC5000

  • Page 1 IPC5000 Universal Programmable Controller Installation Manual 57-77-25-19...
  • Page 2 Contact your local sales office for warrenty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose.
  • Page 3 2. Handle this product only after you have carefully read and understand the installation manual. 3. Honeywell does not bear responsibility for any damage inflicted by careless use of the product. 4. This manual cannot be duplicated, re-edited or transferred in any form fully or partially without a prior consent from Honeywell.
  • Page 4 Safety Points ● Explanation of symbols used Pictures and rules described below indicate potential danger that can injure the user or the product. Before reading the main text of the manual, please become familiar with the following symbols that indicate various degrees of damage. ●...
  • Page 5 Points to check when unpacking the product: The IPC5000 consists of the following items. Please, check the following items when unpacking the product: 1. Verify the model number is correct; 2. Whether the product has been damaged; 3. Whether the container includes all the ordered items.

  • Page 6: Table Of Contents

    Contents 1. Overview......................1 1.1 Introduction ............................ 1 1.2 Feature Summary........................... 1 2. Installation and wiring..................2 2.1 Installation environment........................ 2 2.2 Installation precautions......................... 3 2.3 Panel cutout dimension ........................ 4 2.4 Installation of fixed brackets......................6 2.5 Making Terminal Connections ...................... 8 2.6 Terminal Array ..........................
  • Page 7 3.20 NETWORK SET Screen......................79 3.21 INITIALIZE screen ........................80 4. Specification ....................82 5. Model Number Interpretation................. 90...
  • Page 8 Tables Table 2.7.1 Minimum Recommended Wire Sizes········································································ 10 Table 2.7.2 Instrument input range code and range ···································································· 21 Table 2.7.3 The function table of External switch input (Digital input) ········································· 23 Table 3.6.1 Defaults of compensation ························································································· 48 Table 3.11.1 Mode Event information ·························································································· 53 Table 3.11.2 DO information assigned by REGISTRATION number ···········································...
  • Page 9 Figures Fig. 2.3.1 Panel cutout··················································································································· 4 Fig. 2.4.1 Installation of fixed brackets ·························································································· 6 Fig. 2.5.1 Terminal with tube·········································································································· 8 Fig. 2.5.2 Terminal diagram label and Terminal Block style··························································· 9 Fig. 2.6.1 Mains Power Supply···································································································· 11 Fig. 2.6.2 Analog input 1 / input 2 Connections ··········································································· 12 Fig.
  • Page 10 Fig. 3.10.1 The part to arrange events to digital outputs on FIX SET screen of User Manual····· 51 Fig. 3.10.2 The part to arrange PV and Time events to digital outputs on SEG EDIT screen of User Manual ·········································································································· 52 Fig.

  • Page 11: Overview

    It has a typical accuracy of ± 0.10 % of span, two analog control loops, 12 digital inputs and outputs, 100 programs and 2000 segments. The IPC5000 is an ideal control solution for furnaces, dryers and environmental chambers, corrosion testing chambers, lab ovens, sterilizers and other processes with similar control requirements.

  • Page 12: Installation And Wiring

    Panel mounted, indoor Process Control Equipment; Pollution degree 2, Installation Category II Warning In order to enhance the product’s credibility and give full scope to IPC5000 functions, do not install the product in the following places. Places exposed to corrosive or flammable...

  • Page 13: Installation Precautions

    5) Do not bind communications or data cables of IPC5000 with the cables of power devices or other cables that cause noise. When wiring in an identical duct, connect a shield cable to the FG terminal of the main frame.

  • Page 14: Panel Cutout Dimension

    ± Fig. 2.3.1 Panel cutout Install the IPC5000 in a location where the lower panel is not exposed to temperatures that exceed the operating temperature range (0 to 50 ˚C). Make sure that the temperatures above and below the controller meet specified requirements.
  • Page 15 Dimensions (Unit: inch - 5 -...

  • Page 16: Installation Of Fixed Brackets

    2.4 Installation of fixed brackets Right Left Bottom Hole for installing fixed brackets Fig. 2.4.1 Installation of fixed brackets - 6 -...
  • Page 17 Side View WARNING Make sure that the main power is switched off before mounting IPC5000. Otherwise, there is a risk of electrical shock. You may install the two brackets to the right or to the left, or at the top and the bottom.

  • Page 18: Making Terminal Connections

    Wire No. : #14 AWG (2.1 mm Fig. 2.5.1 Terminal with tube If the IPC5000 is mounted in a location subject to noticeable vibration or impact, be sure to use round crimp-style solderless wire connectors to prevent lines from becoming disconnected from the terminals.

  • Page 19: Terminal Array

    2.6 Terminal Array Wries are connected to the terminal base according to the layout , shown at left in Fig 2.5.2 Fig. 2.5.2 Terminal diagram label and Terminal Block style Terminal Block Style The terminal block is available in the barrier style, shown at right in Fig.2.5.2. Screw : M3.0 Wire No.

  • Page 20: Wiring

    2.7 Wiring Line voltage wiring The controller is considered “rack and panel mounted equipment” per EN61010-1, Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use, Part 1: General Requirements. Conformity with 72/23/EEC, the Low Voltage Directive requires the user to provide adequate protection against a shock hazard, the user shall install this controller in an enclosure that limits OPERATOR access to the rear terminals.

  • Page 21: Fig. 2.6.1 Mains Power Supply

    Wiring Diagrams 1) Connection of power supply input terminal 100~240VAC 50~60Hz L1(H) AC Line Voltage L2(N) Neutral Earth Ground Fig. 2.7.1 Mains Power Supply PROTECTIVE BONDING (grounding) of this controller and the enclosure in which it is installed shall be in accordance with National and local electrical codes. To minimize electrical noise and transients that may adversely affect the system, supplementary bonding of the controller enclosure to a local ground, using a No.12(4 mm ) copper conductor, is...

  • Page 22: Fig. 2.6.2 Analog Input 1 / Input 2 Connections

    2) Connection of Analog input terminal RTD (Resistance Temperature Detector) input Input 1 Input 2 Thermocouple input Input 1 Input 2 * Be careful to connect the input polarities correctly. DC voltage or current input Volt or Volt or Milliampere Milliampere source source...

  • Page 23: Fig. 2.6.3 Control Output 1 / Output 2 Connections

    3) Connection of Universal control output Current outputs (4~20mA) Load Load 4 to 20mA DC Output 2 Load resistance Output 1 Less than 600 Ω Voltage pulse outputs Output 1 Output 2 1 to 22mA DC Open terminal voltage: Max. 25V DC Relay outputs To terminal Load...

  • Page 24: Fig. 2.6.4 Digital Outputs Connection

    Fig. 2.7.4 Digital outputs Connection CAUTION Open-collector output of IPC5000 is designed for 30VDC and less than 100mA. When using a relay as a load, use a relay for 24VDC. 24 volt power supply needs supplied by user. Supply should have a minimum current rating of 1.5A.

  • Page 25: Fig. 2.6.5 Digital Inputs Connections

    5) Connection of Digital input DI_COM DI_COM DI10 DI11 DI12 Fig. 2.7.5 Digital inputs Connections - 15 -...

  • Page 26: Fig. 2.6.6 Auxiliary Output 3 Output 4 Connections

    Fig. 2.7.7 RS-232C communication 9 pin Connection In this 3-wire cable, pin 2 and 3 should be crossed and pin 5 should be directly wired. The length of the communication line between PC and IPC5000 should be 15m (49.2 ft.) or less.

  • Page 27: Fig. 2.6.8 Rs-232C Communication 25 To 9 Pin Connection

    In this 3-wire cable pin 2 and 3 should be connected directly and pin 5 should be directly wired to pin 7. The length of the communication line between PC and IPC5000 should be 15m (49.2 ft.) or less. - 17 -...

  • Page 28: Fig. 2.6.9 Rs422/485/Modbus Communications Option Connections (3-Wire Shield)

    8) Connection of ModBus The IPC5000 with the optional communication provides an RS 485 communications ports with ModBus RTU protocol support. 3-Wire Master Shielded RX+/TX+ 120 Ohm RX-/TX- Resistor Do not run these lines in the same conduit as AC...

  • Page 29: Fig. 2.6.10 Rs422/485/Modbus Communications Option Connections (5-Wire Shield)

    5-Wire Master Shielded 120 Ohm Resistor 120 Ohm Resistor Do not run these lines in the same conduit as AC power Use shielded twisted pair cables * 120 Ohm Resistor on Last Leg To other communication IPC5000s (Maximum 31) Fig. 2.7.10 RS422/485/Modbus Communications Option Connections (5-Wire shield) - 19 -...
  • Page 30 9) Connection of Ethernet (Option) IPC5000 is available for data monitoring or operating on touch operation panel as HMI or PC software by 1:1 or 1:N through Ethernet port, Protocol should be used Modbus TCP only. Setup of Ethernet port The setup of Ethernet port can be set on ‘3.20 NETWORK SET’...

  • Page 31: Table 2.7.2 Instrument Input Range Code And Range

    Table 2.7.2 Instrument input range code and range Input Instrument input range Measurement accuracy: Input type range ± 0.1% of span typical(± 1 digit for display) ºC ºF code 0~10V DCV1 Programmable range +/-0.1%FS -19999 ~ 20000 0~5V DCV2 +/-0.1%FS Voltage (Decimal point...
  • Page 32 Continued Input Instrument input range Measurement accuracy: Input type range ± 0.1% of span typical(± 1 digit for display) ºC ºF code -200.0~200.0 -328.0~392.0 +/-0.1%FS Below 0ºC : +/-0.2%FS 0.0 ~ 1200.0 32.0~2192.0 +/-0.1%FS K(CA) 0.0~800.0 32.0~1472.0 +/-0.1%FS 0.0~400.0 32.0~752.0 +/-0.1%FS 0.0~1316.0 32.0~2400.0...

  • Page 33: Table 2.7.3 The Function Table Of External Switch Input (Digital Input)

    Table 2.7.3 The function table of External switch input (Digital input) External Function switch Detection way IPC5000D IPC5000S number RUN/STOP (RUN<-> STOP) Leading edge HOLD ON status Leading edge Trouble input 1 Trouble input 2 Trouble input 3 ON status [NOTE 1] Channel selection Trouble input 4...
  • Page 34 [NOTE 2] Pattern selection Pattern No. SW10 SW11 SW12 Detection way - 24 -...

  • Page 35: Terminal Allocation

    2.8 Terminal Allocation Terminal name Function Terminal name Function DI_COM DO_COM1 Digital input1 Digital output1 Digital input2 Digital output2 Digital input3 Digital output3 Digital input4 Digital output4 Digital input5 Digital output5 Digital input6 Digital output6 DO_COM2 DI_COM Digital input7 Digital output7 Digital input8 Digital output8 Digital input9...

  • Page 36: Rear Terminal

    2.9 Rear terminal Digital Input Digital Output Analog I/O 100~240VAC 50/60Hz L1(H) L2(N) Fig. 2.9.1 Rear Terminal 1. MODBUS on Fig. 2.9.1 indicates the OPTION part. Models that do not select ModBus OPTION do not support ModBus communication. 2. Ethernet on Fig 2.9.1 indicates the OPTION part. Models that do not select Ethernet OPTION do not support Ethernet communication.

  • Page 37: Configuration

    CONTROL: Set-up of Manual output condition and PID zone type selection(Batch/Buples,Preset value, ZONE/SEG for PID group, PV/SP for PID zone type) SYS SET: Set-up of basic parts of IPC5000 (Asynchronous/Synchronous, Language, SP Tracking, Time unit, Ramp method ) Net Work: communication set-up...

  • Page 38: Configuration Screen

    MENU MONITOR GRAPH OPERATION PROGRAM BRIGHT EXTRA SET SECOND FIRST Fig. 3.1.2 Main menu screen 3.2 Configuration screen In order to enter the screen shown on Fig. 3.2.1, press the right-hand corner at the bottom of the screen as is shown on Fig. 3.1.2 and then press the left-hand corner at the bottom within 1 second.

  • Page 39: Ai Set Screen

    3.3 AI SET screen 2003.01.23 EXIT AI SET 12 H 59 M (2-1) UNIT (1-1) (2-2) 1 ~ 5 V VOLT TYPE (1-2) (2-3) DEC.P LOW/HIGH RANGE HIGH 100.0 DI/DO AO SET PWM SET AI SET Fig. 3.3.1 AI SET Screen SENSOR TYPE SELECT 0 ~ 10V VOLT...
  • Page 40 (2) Sensor Input Display Setup. (2-1) UNIT: PV UNIT Setup Indicates unit by temperature input. Celsius: C / Fahrenheit: F / etc.: NONE If the unit is selected by Volt/Current(0~10V, 0~5V, 1~5V, 0~20mA, 4~20mA), the unit is fixed by NONE automatically. If the sensor type is selected by RTD or TC, the mean of the unit(NONE) is same with Celsius(C).
  • Page 41 Input Instrument input range Input type range DEG C DEG F code -200.0~200.0 -328.0~392.0 0.0 ~ 1200.0 32.0~2192.0 0.0~800.0 32.0~1472.0 0.0~400.0 32.0~752.0 0.0~1316.0 32.0~2400.0 J(IC) 0.0~800.0 32.0~1472.0 0.0~1600.0 32.0~2912.0 Thermo 0.0~1600.0 32.0~2912.0 couple 0.0~1800.0 32.0~3272.0 0.0~800.0 32.0~1472.0 -200.0~300.0 -328~572.0 0.0~1300.0 32~2372 0.0~1200.0 32~2192.0...
  • Page 42 4~20mA) is selected. The set range is -19999 to 20000(LOW < HIGH). It can be changed according to decimal point and setting the scale range like the below table. Maximum and Minimum scale Decimal Scale is 0 to 1000 -19999 ~ 20000 Point High High...

  • Page 43: Fig. 3.4.1.A Outputs Assigning Block Diagram-Ipc5000D

    Analog output Assign (IPC5000D) Here explains about the system to assign the Analog and Digital outputs to the output terminal of IPC5000D. Analog Output 1 1(+) 2(-) 4~20mA Output Source Analog Analog (4~20mA) Output 2 AO 1 3(+) 4(-) AO 2 Control AO 3 output...

  • Page 44: Fig. 3.4.1.B Outputs Assigning Block Diagram-Ipc5000S

    (IPC5000S) Analog output Assign Here explains about the system to assign the Analog and Digital outputs to the output terminal of IPC5000S. Analog output 1 1(+) 2(-) 4~20mA output Source Analog output2(Aux) AO 1 3(+) 4(-) AO 2 Analog Analog (4~20mA) Control output...

  • Page 45: Pwm Set Screen

    3.4 PWM set Screen You can assign the Pulse output source of IPC5000 and set the cycle time of the pulse in this screen. IPC5000 has four Pulse outputs(PW1,PW2,PW3,PW4) and they are used for Relay, Open Collector and Voltage Pulse output. If the MV1, MV2, MV3 and MV4 are assigned, the Pulse is operated according to the assigned MV output value.

  • Page 46: Fig 3.4.4 Pulse Control Output At Mv = 75

    SOURCE SOURCE (a) IPC5000D (b) IPC5000S Fig. 3.4.3 MV output selection combo box The sources for PWM of IPC5000D are MV1, MV2, MV3 and MV4 and they mean the outputs like below. Description Addition Description Heating control output at Heat/Cool MV1 Heating control output for Loop(Channel) 1 Heating control output at normal PID Heating control output at Heat/Cool...

  • Page 47: Ao Set Screen

    3.5 AO SET screen This screen is for setting analog output source, output type and output scale of each channel. 2003.01.23 AO SET EXIT 12 H 59 M SOURCE OUT TYPE 4-20mA LOW/HIGH SCALE -50.0 >> 4mA 150.0 HIGH >> 20mA DI/DO AI SET AO SET...
  • Page 48 PWM Selection : PWM means Pulse Width Modulation and it is four pulse outputs IPC5000 supports. The MV1, MV2, MV3 and MV4 of IPC5000D and MV1 and MV2 of IPC5000S can be assigned to each pulse. Refer to figure 3.4.1 and 3.4.2 for the assigning.

  • Page 49: Fig. 3.5.2 Combo Box For Selecting Anlog Output Source

    (b) IPC5000S MV1-H MV1-H SOURCE SOURCE Control output for heating of channel 1 MV1-H MV1-H MV1-C MV1-C Control output for cooling of channel 1 Process Value of channel 1 Set Point of channel 1 Deviation Value of channel 1 (i) OUT TYPE = 4~20mA (ii) OUT TYPE = PWM Fig.

  • Page 50: Dio Status Screen

    3.6 DIO status screen This display screen shows the status of external Digital input/output (Monitoring) 04-02.FRI EXIT DI/DO 14.38.33 (1-1) Program No TRBL1 PGM No = 10 (1-2) HOLD TRBL2 (1-3) DO-03 DO-04 DO-05 DO-01 DO-02 DO-06 DO-07 DO-08 DO-09 DO-10 DO-11 DO-12...
  • Page 51 be highlighted if previous status was "STOP", and the program that is selected will start to run. STOP: When the input of Digital input 1 is closed (at the rising edge), “STOP” status will be highlighted if previous status was "RUN", and the program that is selected will stop running.
  • Page 52 Program No. selected DI12 DI11 DI10 Decimal - 42 -...

  • Page 53: Fig. 3.6.2 Digital Outputs On/Off Status

    If each digital inpupt is ON, it is highlighted and if OFF, it is not highlighted. Example : If you register RUN mode event to digital output 1, now operation mode of IPC5000 is RUN mode, and you set digital output 1 to Normal type, this part will be displayed like below figure 3.6.2.

  • Page 54: Fig. 3.6.4 Do Type Set Screen

    DO-1 TYPE SET TYPE PWM NO NORMAL CANCEL Fig. 3.6.4 DO TYPE SET screen (1) ‘DO’ TYPE Setup. NORMAL: Setup for the use of EVENT output of normal ‘DO’. PWM: Setup for the use of control output operation. (2) PWM No. Setup. When setting to PWM , it is available.

  • Page 55: Range Set Screen

    3.7 RANGE SET screen PV/SP limit range and Square root can be set in this screen. 01.23.MON EXIT RANGE SET 12.59.01 Unit : F Type: K1 -200.0~200.0 LOWER UPPER -200.0 +200.0 -200.0 +200.0 SQUARE ROOT (5-1) LOW CUT OFFSET MODE ALARM RANGE Fig.
  • Page 56 Square root output Output(Y) (SR computed input) * Range (SR : Square Root) Low Cut point INPUT(X) 0.0 ~ 5.0% Output(Y) is fixed by zero. When a flowmeter of orifice or nozzle is used to measure flow, Square root computation is applied to convert differential pressure voltage signals into flow-rate signals.

  • Page 57: Offset Screen

    3.8 OFFSET screen 2003.01.23 OFFSET EXIT 12H59M Unit : NONE PV OFFSET DIGITAL FILTER COMPENSATE APPRX RANGE MODE ALARM OFFSET Fig. 3.8.1 OFFSET screen (1) Channel Selection Display : It is available for IPC5000D. (2) PV Offset Display and Input : Compensate the offset value of analog input. PV = Analog input + OFFSET Range: -99.9 ~ +99.9 (3) Digital Filter Display and Input : The filter is used for preventing the quick change of...

  • Page 58: Compensation Set Screen

    3.9 Compensation set screen This screen comes from Fig 3.8.1 2003.01.23 EXIT COMPENSATE 12 H 59 M ― Type : AMP 0 ~ 20mA Unit : NONE CP set BIAS DISPLAY 0000.0 30.0 500.0 0000.0 1000.0 0000.0 1500.0 0000.0 2000.0 0000.0 2500.0 0000.0...
  • Page 59 Compensation Selection Method: Sets 2-way temperature PV compensation. 1) Lin. (Linearization) BIAS: compensation of influence due to sensor deterioration Corrected value Input value Bias 2) Apprx. (Approximation): Uses a random slope at each Line-Segment to calculate and display a PV signal. y=mx+d y=mx+d, (d : y-intercept, m : slope of the line passing the two points) : peak point (Correction Point / line –segment break point)

  • Page 60: Event Set

    3.10 EVENT SET IPC5000 has 12 events in case of synchronous mode and each 6 events for channel 1 and 2 in case of asynchronous mode. And multiple events can be arranged to the same digital output. Event TYPE Signal No...

  • Page 61: Fig. 3.10.1 The Part To Arrange Events To Digital Outputs On Fix Set Screen Of User Manual

    Example to arrange Events to Digital outputs 1. When Fix control and synchronous mode, if you need 3 Mode events (RUN, END, DOWN), 3 PV evnets (11,12, 21), and 1 Alarm event. You can arrange signals like below. And like figure 3.10.1, the event part has to be set in Fix Set screen Digital EVENT...

  • Page 62: Fig. 3.10.2 The Part To Arrange Pv And Time Events To Digital Outputs On Seg Edit Screen

    2. When Program control and Synchronous mode, if you need 3 mode events (RUN, END, DOWN), 3 PV events (21,26,27), 1 Alarm event (70), 2 Time Events (1,13), You can arrange the events like below, in case that set them to segment No. 0 of program No. 0. And like Figure 3.10.2, the event part has to be set in Segment Edit screen.

  • Page 63: Mode Event Set Screen

    3.11 MODE Event set screen Return to Configuration 2003.01.23 MODE EVENT SET screen EXIT 12 H 59 M MODE READY STOP TRBL HOLD WAIT TUNE DOWN ASSIGN to BOTH CONDITION MODE ASSIGN RANGE OFFSET ALARM MODE Fig. 3.11.1 MODE EVENT SET (1) EVENT No.
  • Page 64 ITEM Description Remarks In operation of FIX control mode, ON In running, when the working SP is decreased DOWN (DOWN), ON In running, when the working SP is increased (UP), ON (4) ASSIGN channel display : It is available for IPC5000D. CH1 : Operates OFF/ON according to the mode of Channel(Loop) 1.

  • Page 65: Table 3.11.2 Do Information Assigned By Registration Number

    Refer to the table 3.11.2 of next page for digital output number assigned by REGISTRATION number. Table 3.11.2 DO information assigned by REGISTRATION number REGISTRATION Digital output number Terminal number number No Registration Digital output 1 Digital output 2 Digital output 3 Digital output 4 Digital output 5 Digital output 6...

  • Page 66: Alarm Event Set Screen

    3.12 ALARM EVENT SET screen ALARM: meter instrument warning 01-23.TUE ALARM SET EXIT 12. 59. 00 TYPE Diagn. FAIL INNER ACTION ASSIGN to ALM ASSIGN (7-1) EVENT TYPE (7-2) PV – DEV – HIGH Unit : (7-3) 30.0 OP point NONE (7-4) DIFF...
  • Page 67 (4) ALARM ACTION : Selects alarm condition. RUN : Alarm output enabled at ‘RUN’ mode. ALL : Alarm output enabled at all time. (5) ALARM Assign to : Selects channel for operation. It is available for IPC5000D. (6) ALM ASSIGN : Registers the set alarm event to actual digital output number. If the value is zero, the mode event is not assigned to a digital output.

  • Page 68: Table 3.12.1 Alarm Event Flowchart

    Table 3.12.1 Alarm Event Flowchart Differential Target Type Channel Description OP point value Delay Time value 11/12 CH1/CH2 PV-ABS-LOW -19999~20000 0~1000SPU 0~99sec CH1/CH2 PV-ABS-HIGH -19999~20000 0~1000SPU 0~99sec 13/14 Measured CH1/CH2 PV-DEV-LOW -19999~20000 0~1000SPU 0~99sec Value 15/16 CH1/CH2 PV-DEV-LOW -19999~20000 0~1000SPU 0~99sec 17/18 CH1/CH2...

  • Page 69: Table 3.12.2 Alarm Event On/Off Operation Algorithm

    Table 3.12.2 Alarm Event On/Off Operation Algorithm Data Setting Data Setting Description Description Range Range PV-ABS-LOW SP-ABS-LOW DIFF DIFF DIFF DIFF (0~1000SPU) (0~1000SPU) OP point OP point (-19999~20000) (-19999~20000) PV-ABS-HIGH SP-ABS-HIGH DIFF DIFF DIFF DIFF (0~1000SPU) (0~1000SPU) OP point OP point (-19999~20000) (-19999~20000) PV-DEV-LOW...

  • Page 70: Control Set Screen

    3.13 CONTROL SET screen This screen is made up setting the preset type of manual output and the method to select the PID control parameter and ZONE. 2003.01.23 EXIT CONTROL SET 12H59M <MANUAL OUTPUT CONFIG.> (1-1) BUMPLES MANUAL MODE BATCH (1-2) PRESET VALUE 10.0...

  • Page 71: Fig. 3.13.2 Pid Zone Set Screen

    Example for selecting PID constant group of ZONE and SEGMENT PID. • Zone PID • Segment PID group group group PID zone 3 group • Gain for Heating • Gain for Heating group • Gain for Heating • Gain for Heating group •...

  • Page 72: Fig. 3.13.3 Example For Setting Segment Pid Group

    (Example 1) If the PID ZONE type is SP, Working SP is 40.0 and like figure 3.13.2, T values are set, because the SP is between T3(0) and T4(50) by the figure, Zone number for PID control is four. So PID constants in ZONE 4 are operated for PID control. (Example 2) If the PID ZONE type is PV, the PV is 150.0 and like figure 3.13.2, T values are set, because the PV is between T5(100) and T6(250) by the figure, Zone number for PID control is 6.

  • Page 73: Pid Zone Set Screen

    3.14 PID ZONE SET screen IPC5000 can have 8 different sets of PID constants based different setpoint or Process variable ranges. 2003.01.23 EXIT PID ZONE 12H 59M ― RANGE:-100.0 to 500.0 PID SET PID VAL CONTROL PID ZONE Fig. 3.14.1 PID ZONE SET screen Change is forbidden under the ‘RUN’...
  • Page 74 2) 1 zone: Set up at T1 = PV high limit value, T2 = PV high limit value… T7 = PV high limit value (initial value) SP or PV → high 3) 2 zones: 2) 1 zone: Set up at T2 ~ T7 = PV high limit value. T1 must be set up at a value that defines zones. Set up at T1 = PV high limit value, T2 = PV high limit value, ….
  • Page 75 5) 4 zones: Set up at T4 ~ T7 = PV high limit value. T1, T2 and T3 must be set up at values that define the zones. SP or PV→ high 6) 5 zones: Set up at T5 ~ T7 = PV high limit value. T1, T2, T3 and T4 must be set up at values that define the zones.
  • Page 76 8) 7 zones: Set up at T7 = PV high limit value. T1, T2, T3, T4, T5, and T6 must be set up at values that define the zones. SP or PV→ high - 66 -...

  • Page 77: Pid Constant Set Screen

    3.15 PID CONSTANT SET screen Set PID Parameters according to each Group. (3-1) (3-2) 2003.01.23 EXIT PID CONSTANT 12 H 59 M ― Ph(%) Pc(%) Ih(sec) Ic(sec) DH(sec) Dc(sec) DIFFc DIFFh DB(%) LOWER UPPER LIMIT 100.0 TUNING POINT 50.0 PID SET PID ZONE CONTROL PID VAL...
  • Page 78 Default value (factory setup) Table 3.15.1 Parameters on PID constants set screen Parameter Initial value Range Remarks Proportional band or Gain for Heating Value does 0.1~9999 % or change from PB or Gain. 1.0 % 0.1 ~ 1000 % When the value is zero, ON/OFF Control or Duplex ON/OFF Control for Heating is operated.

  • Page 79: Pid Set Screen

    3.16 PID set screen Return to configuration 2003.01.23 EXIT PID SET 12 H 59 M screen CONTROL ALGORITHM PID-B DUP-A DUP-B PID-A P VALUE SET GAIN P-BAND RESET VALUE SET RPM / MIN MIN / RPM CONTROL DIRECTION DIRECT REVERSE FUZZY CONTROL FAIL-SAFE Channel selection...
  • Page 80 RESET (Integral) adjusts controller output according to variation (SP-PV) magnitude and lasting time. Amount of adjustment depends on that value, or the gain. Reset adjustments are measured according to the number of proportional action repetition per minute, or the number of minutes during which the proportional action repetition was taking place.

  • Page 81: System Set Screen

    3.17 SYSTEM SET screen 03-02.WED SYSTEM SET EXIT 12.59.00 SYNCH. CONTROL MODE ASYNCH. SP TRACKING MIN.SEC HR.MIN TIME UNIT SLOPE RAMP UNIT TIME LANGUAGE < DO Adjust to CH > CH1: 1 to CH2: 7 to 12 INITIAL NET SET TROUBLE SYS SET Fig.

  • Page 82: Fig. 3.17.2 Fix Control Operation When Sp Tracking On And Jc = 2

    (3) TIME UNIT setting button Sets the default time unit of IPC5000. HR.MIN: The minimum unit of the IPC5000 default time will be hour and minute. MIN.SEC: The minimum unit of the IPC5000 default time will be minute and second.
  • Page 83 (4) RAMP UNIT type selection button Selects the ramp type for program or fix control. TIME: Sets the ramp by the hour unit. The slope is set by the difference ratio of the previous target setting value and the current setting value. See the following figure. Slope setting time Current target setting...
  • Page 84 (Example 1) Input “8” if you want to use digital output 1 to 8 for channel 1 and other outputs for channel 2. SEGMENTS 05 PROGRAM TIME EVENT SET CH 1 00:20 50.0 M 0 P P P SEGMENTS 05 PROGRAM TIME EVENT SET...

  • Page 85: Trouble Set Screen

    3.18 TROUBLE SET Screen You can set the data related with the trouble messages and tune lock that are received from the digital inputs. The messages that you set in (1) and (2) in the Figure 3.18.1 will be displayed when the ON signal is set for the trouble input, which enables you to identify the current trouble status.

  • Page 86: Fig. 3.18.2 Trouble Message Window

    displayed at (2). FAN EOCR FAULT CLEAR WATER VALVE FAULT CLEAR Fig. 3.18.2 Trouble Message Window (3) Message selection button When you press the button, the screen as shown in the Figure 3.18.3 will appear and you can allocate the message. 03-02 WED TROUBLE MESSAGE EXIT...

  • Page 87: Fig. 3.18.4 Mon Sub Screen

    (5) AT Option (TUNE button lock/unlock) 01-23 TUE MON SUB MENU 12 .59 .31 DEV1 DEV2 <SCALE SET> 52.7 -82.5 52.7 -114.5 SCALE HEAT MAN1 MAN2 TUNE1 TUNE2 AT Option (TUNE1 or TUNE2) HEAT COOL UNLOCK: Shown LOCK: Hidden ◄ ►...

  • Page 88: Trouble Message Set

    3.19 TROUBLE MESSAGE set You can assign up to 32 unique messages for the TROUBLE. Or you can edit the messages by using IPC5000 User Tool software. 01-23 THU EXIT TROUBLE MESSAGE 12 .59 .31 : FAN EOCR FAULT !

  • Page 89: Network Set Screen

    3.20 NETWORK SET Screen You can set the communication related parameters of IPC5000. 03-01 MON NETWORK EXIT Floating Point type 08.58.45 < RS-232C > RS-232C comm. Data rate 0 : FP B : Floating Point Big BAUD RATE 9600 19200 Endian Format <...

  • Page 90: Initialize Screen

    3.21 INITIALIZE screen Initializes program data and display program version of IPC5000 01.23.MON INITIALIZE EXIT 12.59.01 WARNING Before initializing, record PROGRAM DATA CLEAR data to be clear, which you already have set, because PID PARAMETERS CLEAR you will be lost them.

  • Page 91: Table 3.21.1 Initial Pid Parameter List

    Table 3.21.1 Initial PID parameter list Parameter Initial value Parameter Initial value 1.0 % 1.0 % 1.0 min 1.0 min 0 min 0 min DIFFh 50.0 % DIFFc 50.0 % 1.0 % LOWER 0.0 % UPPER 100.0 % TUNING POINT 0.0 EU (3) THE LAST DATA CLEAR Initialize all the rest data except PID and program data to default value.

  • Page 92: Specification

    4. Specification General Specifications Items Specification Rated power supply voltage 100 to 240V AC, 37VA, 50/60Hz Inrush current when power supply turns on Lower than 50 A Higher than 50 ㏁ under DC 500V megger during Insulation Resistance power terminal and FG terminal 1500V AC 50/60Hz for 1min across power terminal and Withstand voltage PE terminal...
  • Page 93 Items Specification Display 5.7” LCD (STN Negative, BLUE), LED backlight W × Screen size (unit: inch The number of dot 320(W) X 240 (H) dots Back light LED, White (Luminous Intensity: 20 cd/m Display and setting Display size 40 lines X 30 lines ( case of 8X8 dot characters) section Display color Blue characters on a white ground...
  • Page 94 Input/output specifications Items Specification Number of inputs 2 (Universal input) TC: K, J, R, S, B, E, T, N ,W,C(JIS/IEC) RTD: Pt100 (JIS/IEC), JPt100 (JIS) Linear: Type VOLTAGE 0~10V, 0~5V, 1~5V CURRENT 0 ~ 20mA, 4 ~ 20mA For detail, refer to Table 2.6.1 Sampling cycle 100 ms/channel ±0.1%FS±1digit (Accuracy is variable according to input type...
  • Page 95 Items Specification External supply MAX 30Vdc Open collector voltage output Max. load current MAX 100mA per channel Event output Output Open collector x 12 (variable) 3 types can be selected (depending on number 0, Time event Event mode 1 and 2 input) only for Program segment. 0: OFF, 1: ON, 2: ON/OFF time setting Open collector output ON/OFF x 12 (Changeable) (MAX DC30V MAX 100mA / 1ch internal...
  • Page 96 Items Specification INNER : Set Point (SP) / Present value (PV) / Target value (DV) / Manipulated value(MV) Output type ABS/DEV, Operation direction(LOW/HIGH) DIAGNOSIS : PV input burn-out FAIL : Instrument fail (Type : Memory, Power) Event output Alarm event Event mode According to number of 61 ~ 80 RUN : Operation in RUN mode...
  • Page 97 Program specifications Items Specification No. of programs 100 programs (0 ~ 99) No. of segments 100 segments/1 program, or total 2000 segments Segment time: Set by set points (SP) and time (Max. 99hours59min or 99min59sec) Segment Ramp-unit: Segment setting system Soaking-segment ramp rate (hr.min/min.sec) Ascending/descending ramp (Slope per hour/min) * Time unit is switchable...
  • Page 98 Control output specifications Items Specification Algorithm PID-A / PID-B / DUP-A / DUP-B Proportional Band: 0.1 ~ 9999% Proportional band (P) GAIN: 0.001 ~ 1000 Integral time (I) 0.00 ~ 10.00 RPT/MIN Derivative time (D) 0.02 ~ 50.00 RPT/MIN Low-limit: -5.0 to High-limit % Manipulated variable limit High-limit: Low-limit to +105.0% (MV)
  • Page 99 Control mode Items Specification READY: It ready until scheduled time (Control stop) RUN: Advancing run state HOLD: Hold run state WAIT: Wait run state END: End point run state (Control stop) Program run mode BREAK: POWER FAILURE mode and Stop state(Control stop) TUNE: AUTO-TUNING state QUICK: Start by RUN/STOP key or contact relay input Mode...

  • Page 100: Model Number Interpretation

    5. Model Number Interpretation I n s t r u c t io n S e le c t th e d e s ire d k e y n u m b e r M a k e th e d e s ire d s e le c tio n s fro m T a b le I th ro u g h T a b le III. A d o t ( ) d e n o te s th e a v a ila b lility ●...
  • Page 101 2F Wisma CSA e-mail: No.4 Jalan Bersatu 13/4 somboon.rungjaraspan@honeywell.com China – Hong Kong S.A.R Honeywell Ltd. 46200 Petaling Jaya 25F Honeywell Tower Olympia Plaza Selangor Darul Ehsan Taiwan R.O.C. 255 King’s Road Phone: (603) 7950 4759 Honeywell Taiwan Ltd. North Point, HongKong...

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