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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
Machine Description and it helps us determine if updated documenta- tion is available for your machine. Models G0453W and G0453ZW are 3 HP, 15" planers with the following differences: Model G0453W has a 3-knife cutterhead and •...
Bed Rollers Feed Rate Control Knob Front Extension Table Wing Locks Lifting Bars (2 of 4) Mobile-Base Foot Pedal Cabinet Access Panel To reduce your risk of serious injury, read this entire manual BEFORE using machine. G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
B. Table Height Handwheel: Raises and low- lifts machine onto casters for repositioning. ers table to accommodate different workpiece When disengaged, allows machine to rest thicknesses. One complete revolution moves firmly on floor during operations. the table approximately ⁄ ". G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Power Transfer Belt Drive Bearings Sealed & Permanently Lubricated Manufacturer Specifications Country of Origin China Warranty 1 Year Approx. Assembly & Setup Time 1 Hour Serial Number Location ID Label ISO 9001 Factory Certified by NRTL G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
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21 in. Table Bed Thickness ⁄ Floor-to-Table Height 25–32 ⁄ ⁄ –33 ⁄ Construction Table Precision-Ground Cast Iron Body Cast Iron Stand Steel Cutterhead Assembly Steel Infeed Roller Serrated Steel Outfeed Roller Rubber Paint Type/Finish Powder Coated G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
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EXPERIENCING DIFFICULTIES. If at any time debris. Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
GRAIN DIRECTION. Planing across the grain adjusted before operation. is hard on the planer and may cause kickback. Plane in the same direction or at a slight angle with the wood grain. -10- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
To reduce the risk of these hazards, avoid over- Power Supply Circuit ......30 Amps loading the machine during operation and make Plug/Receptacle ......NEMA L6-30 sure it is connected to a power supply circuit that meets the specified circuit requirements. -11- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements: Minimum Gauge Size ......12 AWG Maximum Length (Shorter is Better)..50 ft. -12- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Figure 10. T23692 Orange Power Degreaser. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -15- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Feed Direction X = 56 ⁄ " Port Y = 39 ⁄ " Model G0454ZW X = 56 ⁄ " Y = 44" = Electrical Connection Illustration Not To Scale Figure 11. Minimum working clearances. -16- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Install both front feet (see Figure 14). Lifting (1 of 4) Front Foot (1 of 2) Figure 14. Front feet installed with machine elevated by forklift. Figure 12. Lifting planer with forklift. Set machine down in suitable location. -17- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Assembly G0453W & G0453ZW Only: Remove one pre-installed hex nut from each table locking rod, then install table lock star knobs on lock- ing rods (see Figure 16). To assemble planer: Note: Pre-installed hex nuts on table locking G0453W & G0453ZW: Attach each table...
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Attach top and bottom of dust hood to planer G0453W & G0453ZW Only: Remove two with (6) pre-installed M6-1 x 12 flange bolts pre-installed cap screws and rear return (see Figure 18). roller bracket shown in Figure 20. Mount rear return roller between brackets, then re-install cap screws.
"how-to" book. To connect the machine to a dust collection sys- Fill Plug tem, fit a 4" dust hose (G0453W & G0453ZW), or a 5" dust hose (G0454W & G0454ZW) over the Figure 23. Drive chain cover removed to access dust port, and secure in place with a hose clamp gearbox fill plug.
Read books/magazines or get OFF. formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -22- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
On the contrary, Figure 25. Janka Hardness Rating for some a workpiece supported on the bowed side common wood species. will rock during operation and could cause severe injury from kickback. -23- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Problem: Regularly spaced indentations across Scale face of workpiece are caused by excessive Figure 26. Depth of cut indicator and scale. outfeed roller pressure or excessive feed rate. Solution: Reduce outfeed roller pressure; reduce feed rate. -25- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Bed Roller Height Tools Needed Hex Wrench 4mm (G0453W/G0453ZW) ... 1 Hex Wrench 3mm (G0454W/G0454ZW) ... 1 Hex Wrench 6mm ..........1 Bed Roller Height Range ....0.002"–0.020" Rotacator ............1 The correct height of the bed rollers will vary, To adjust bed rollers: depending on the type of material you intend to plane.
NOTICE The knife gauge that is included with the Model G0453W/G0454W is designed to set the knives Only change the feed rate when the planer 0.059" higher than the cutterhead surface. is running, but DO NOT attempt to change...
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Access Holes Loosen Knife Tighten Figure 32. G0453W & G0454W jack screw Jack Screw access hole in cutterhead. Slightly tighten gib bolts, starting at middle and working your way to ends by alternating left and right, as illustrated in Figure 33.
Note: If too much oil is applied to the threads, personal injury. excess oil will attempt to squeeze out of the threaded hole and raise insert during installa- tion, bringing it out of height alignment. -29- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
⁄ HP, 110V motor, knife-holding angle To reduce this risk, only install accessories adjustable from 20° to 70°, and adjustable-height, recommended for this machine by Grizzly. 120-grit grinding wheel. NOTICE Refer to our website or latest catalog for additional recommended accessories.
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Basic Eye Protection G6701—HSS Replacement Knives for Model G0453W, Set of 3 T20501—Face Shield Crown Protector 4" G6702—HSS Replacement Knives for Model T20502—Face Shield Crown Protector 7" G0454W, Set of 4 T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses H7194—Bifocal Safety Glasses 1.5...
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Measures from 1⁄16" to 2" in 1⁄32" increments. Made in the U.S.A. Figure 46. H7978 Fractional Digital Caliper. Figure 44. G2857 Thickness Gauge. www.grizzly.com 1-800-523-4777 order online at or call -32- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
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We've hand picked a selection of commonly used dust collection components for machines with 4" dust ports. D4206 D4216 D4256 W1053 W1017 W1317 W1007 Figure 48. Dust collection accessories. Figure 50. G1028Z2 Dust Collector. www.grizzly.com 1-800-523-4777 order online at or call -33- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Lubricate table height chain and sprockets which are essential for long life and trouble-free (Page 35). operation of your planer. • Lubricate drive chain and sprockets (Page 36). Yearly: • Change gearbox oil (Page 36). -34- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
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Move the table up and down to distribute the lubricant. Column Dust Sleeve Figure 54. Table height chain and sprockets as viewed from underneath the base. Figure 52. Location of column dust sleeve. -35- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
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Replace the gearbox oil with ISO 320 or equiva- lent oil until it just reaches the fill plug. Drain Plug Figure 55. Location of drive chains and sprockets. Figure 56. Gearbox drain plug. Fill Plug Figure 57. Gearbox fill plug. -36- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
4. Bed rollers protruding unevenly. 4. Adjust bed rollers (Page 42). 5. Plastic chip deflector hitting knives. 5. Adjust chip deflector; replace if necessary. 6. Motor fan rubbing on fan cover. 6. Fix/replace fan cover; replace loose/damaged fan. -37- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
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(Page 29). 1. Replace knives (Page 27) or have them Long lines or ridges 1. Nicked or chipped knife/inserts. that run along length professionally sharpened; rotate/replace inserts of board. (Page 29). -38- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
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3. Increase depth of cut. If workpiece twists in 1. Pressure bar set unevenly. 1. Adjust height of pressure bar (Page 42). machine. 2. Adjust feed rollers (Page 42). 2. Feed rollers not parallel with table. -39- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Figure 58. Belt cover removed to expose V-belts tion. Allow them to cool before handling. and pulleys. Remove front cabinet cover to access motor, as shown in Figure 59. Motor Mount Hex Nuts Figure 59. Front cabinet cover removed to access motor. -40- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Page 35 for detailed instructions), then re-install front and rear cabinet covers. NOTICE DO NOT let chain fall off sprockets. It can be very difficult to return chain to its proper location on sprockets without changing table adjustments. -41- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Move feed speed knob to neutral position to allow infeed roller to freely rotate. Keeping Rotacator dial at "0", position it under right-hand side of infeed roller and find BDC of a serrated edge by rocking infeed roller back and forth. -42- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
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0.040" below BDC of cutterhead knife/insert. Adjustment Jam Nut & Set Screw Figure 66. Example of adjusting the pressure bar height. 14. Re-install belt cover, top cover, drive chain cover, and dust hood. -43- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
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Figure 68. Feeler gauge location for adjusting infeed roller height when using wood blocks. 12. Repeat Steps 10–11 with outfeed roller, only adjust the gaps to 0.040". Figure 67. Wood blocks properly positioned on the planer table. -44- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Figure 70. Feeler gauge location for adjusting pressure bar height when using wood blocks. Tension Screws 16. Re-install belt cover, top cover, drive chain cover, and dust hood. Figure 71. Roller spring tension adjustment screws. -45- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
If distance measured in Step 3 is not equal ⁄ ", then loosen flange screws that secure chip deflector and adjust gap to ⁄ ". Re-tighten flange screws, then replace belt cover, top cover, and dust hood. -46- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Re-check pulleys and repeat Step 2 if necessary. When your are satisfied with pulley align- ment, re-tighten all fasteners, then replace belt cover and cabinet covers. -47- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -48- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
Motor Start Capacitor Run Capacitor Magnetic Switch Figure 76. G0453W motor and component location. Figure 78. G0454W motor and component location. Figure 77. G0453W magnetic switch with cover removed. READ ELECTRICAL SAFETY -50- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16) ON PAGE 48!
Figure 79. G0453ZW motor and component location. Figure 81. G0454ZW motor and component location. Start Stop/Reset Button Button Figure 80. Pedestal-mounted control panel with cover removed. Figure 82. Magnetic switch mounted inside motor cabinet. READ ELECTRICAL SAFETY -52- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16) ON PAGE 48!
SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Headstock (G0453W & G0453ZW) 21A (G0453W Only)
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GIB SCREW M8-1.25 X 10 (G0453W) 85-1 P0453ZW085-1 FLAT HD TORX T20 M6-1 X 15 (G0453ZW) P0453W041 PLANER KNIVES 15" X 1" X 1/8" 3-PK (G0453W) 85-2 P0453ZW085-2 CARBIDE INSERT 14 X 14 X 2 (G0453ZW) P0453W042 FLAT HD CAP SCR M5-.8 X 10 (G0453W)
Table (G0453W & G0453ZW) REF PART # DESCRIPTION REF PART # DESCRIPTION P0453W101 MAIN TABLE P0453W111 SET SCREW M8-1.25 X 12 P0453W102 POINTER P0453W112 LOCKING ROD P0453W103 FLAT WASHER 5MM P0453W113 LOCK SLEEVE P0453W104 CAP SCREW M5-.8 X 10 P0453W114...
Feed Gearing (G0453W & G0453ZW) REF PART # DESCRIPTION REF PART # DESCRIPTION P0453W401 SPROCKET 32T P0453W414 EXTENSION SPRING 1 X 8 X 26.5 P0453W402 FENDER WASHER 6MM P0453W415 SPRING BRACKET P0453W403 CAP SCREW M6-1 X 16 P0453W416 SPACER 8 X 28 X 3MM...
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Cabinet (G0453W & G0453ZW) Parts List PART # DESCRIPTION REF PART # DESCRIPTION P0453W501 STAND (G0453W) P0453W526 FOOT PEDAL CASTER BASE P0453ZW501 STAND (G0453ZW) P0453W527 INT RETAINING RING 35MM P0453W502 BACK COVER P0453W528 BALL BEARING 6202ZZ P0453W503 PHLP HD SCR M6-1 X 16...
Add SAE 30 oil every 24 hours of operation. Gear Oil. Always disconnect power before servicing. FOR GRIZZLY MACHINES ONLY! DO NOT REPRODUCE OR CHANGE THIS ARTWORK WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. 20 FPM Neutral 16 FPM INJURY HAZARD! artwork changes are required, contact us immediately at manuals@grizzly.com.
ECCENTRIC SHAFT P0454W116 CAP SCREW M8-1.25 X 20 P0454W107 POINTER P0454W117 FLAT WASHER 10MM P0454W108 STAR KNOB M12-1.75, 60 DIA X 70L P0454W118 LOCK WASHER 10MM P0454W109 P0454W119 CAP SCREW M10-1.5 X 25 P0454W110 LOCKING ROD -64- G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)
DO NOT REPRODUCE OR CHANGE THIS ARTWORK 67 x 32mm 36 x 32mm 121 x 13mm 64 x 60mm WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. or Equivalent artwork changes are required, contact us immediately at manuals@grizzly.com. Gear Oil. NOTICE...
Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
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FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.