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Grizzly G0453 Owner's Manual

15" & 20" mobile planers
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MODEL G0453/G0454
15" & 20" MOBILE PLANERS
OWNER'S MANuAL
Copyright © MAy, 2005 By grizzly industriAl, inC., rEVisEd MAy, 2011 (ts)
WARNING: NO PORtION Of thIS MANuAL MAy BE REPRODucED IN ANy ShAPE
OR fORM WIthOut thE WRIttEN APPROvAL Of GRIzzLy INDuStRIAL, INc.
(For ModEls MAnuFACturEd sinCE 3/08) #tr7246 printEd in ChinA
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  • Page 1 15" & 20" MOBILE PLANERS OWNER'S MANuAL Copyright © MAy, 2005 By grizzly industriAl, inC., rEVisEd MAy, 2011 (ts) WARNING: NO PORtION Of thIS MANuAL MAy BE REPRODucED IN ANy ShAPE OR fORM WIthOut thE WRIttEN APPROvAL Of GRIzzLy INDuStRIAL, INc.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Machine description ........2 Cleaning & protecting ........30 identification ........... 3 lubrication ........... 31 internal Components........4 g0453 Machine data sheet ......5 SEctION 7: SERvIcE ........33 g0454 Machine data sheet ......7 troubleshooting ........... 33 setting/replacing Knives ......36 SEctION 1: SAfEty ........

  • Page 4: Introduction

    Email: manuals@grizzly.com Machine Description Manufacture Date of Your Machine the Model g0453/g0454 planer is designed to remove material in precise increments from the surface of natural wood fiber stock to make the workpiece flat. once the depth of cut is set, the workpiece is...

  • Page 5: Identification

    Extension Wing Feed rate V-Belt Control Knob Cover Bed rollers Front table Extension locks Wing lifting (1 of 4) Cabinet Access locking panel Foot pedal figure 1. general identification. g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 6: Internal Components

    If normal safety precautions are overlooked or ignored, serious personal injury may occur. g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 7: G0453 Machine Data Sheet

    G0453 Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0453 15" PLANER data sheet Product Dimensions: Weight................................655 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 32-1/2 x 42 x 45-7/8 in.
  • Page 8 The information contained herein is deemed accurate as of 5/4/2011 and represents our most recent product specifications. PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 9: G0454 Machine Data Sheet

    The information contained herein is deemed accurate as of 5/4/2011 and represents our most recent product specifications. PAGE 1 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 10 The information contained herein is deemed accurate as of 5/4/2011 and represents our most recent product specifications. PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 11: Section 1: Safety

    Never operate under the and always wear a NIOSH-approved respirator to influence of drugs or alcohol, when tired, or when reduce your risk. distracted. g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 12 FEED DIRECTION.­Unless­otherwise­noted,­feed­ intended­ operation,­ stop­ using­ the­ machine!­ work­ against­ the­ rotation­ of­ blades­ or­ cutters.­ Contact­ our­ Technical­ Support­ Department­ at­ Feeding­in­the­same­direction­of­rotation­may­pull­ (570)­546-9663. your­hand­into­the­cut. -10- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 13: Additional Safety Instructions For Planers

    -11- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 14: Section 2: Power Supply

    SEctION 2: POWER SuPPLy Availability G0453 220v circuit Requirements Before installing the machine, consider the avail- This machine is prewired to operate on a 220V ability and proximity of the required power supply power supply circuit that has a verified ground and circuit.
  • Page 15 Current Carrying Prongs and receptacle, and meet the following require- figure 4. typical l6-30 plug and receptacle. ments: G0453 Minimum Gauge Size ....12 AWG NOTICE G0454 Minimum Gauge Size ....10 AWG Maximum Length (Shorter is Better)..50 ft. No adapter is available or should be used with this machine.

  • Page 16: Section 3: Setup

    Wear safety glasses during • 4" or 5" dust hose w/Clamps ..... 1 the entire setup process! unpacking the Model G0453/G0454 is a heavy machine. Serious your machine was carefully packaged for safe personal injury may occur transportation. remove the packaging materials if safe moving methods are from around your machine and inspect it.

  • Page 17: Inventory

    Foot pedal ..........1 D. handwheel ..........1 E. Caster ............1 Extension Wings ........2 G0453 hardware and tools (not shown) • set screws M8-1.25 x 20 (Wings) ....4 • hex Bolts M8-1.25 x 30 (Wings) ....6 •...

  • Page 18: Cleanup

    Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -16- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 19: Site Considerations

    Model G0453 X = 42" Y = 28" Model G0454 X = 55 ⁄ " Y = 36 ⁄ " Dust Feed Direction Port figure 6. Minimum working clearances. -17- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 20: Lifting & Moving Base Unit

    Model g0453/g0454 planer is equipped with four lifting bars that pull out in order to lift and place the planer, as shown figure 8. Front extension wing installed (Model in figure 7.
  • Page 21 11. Attaching magnetic switch. figure 9. installing the table height handwheel. NOTICE Model G0453: Attach the dust hood to the top of the planer with the M6-1 x 10 hex bolts, Before starting your machine, you must 6mm flat washers, and M6-1 hex nuts as...
  • Page 22 Bracket 14. Align the caster assembly with the mounting Caster Foot pedal holes in the foot pedal bracket. figure 13. Foot pedal and caster installed. -20- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 23: Dust Collection

    DO NOt operate the Model G0453/G0454 of verifying the following: 1) the motor powers up without an adequate dust collection system.

  • Page 24: Re-Tension V-Belts

    (Page 43). • safety feature is not working correctly. this safety feature must work properly before • Chip deflector positioning (Page 43). proceeding with regular operations. Call tech support for help. -22- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 25: Section 4: Operations

    Regardless of the content in this section, reduce the risk of kickback injuries, then, with Grizzly Industrial will not be held liable for the flat surface of the workpiece facing down, accidents caused by lack of training.

  • Page 26: Planing Tips

    -24- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 27: Wood Hardness

    • push the knob in to use the high feed rate (30 FpM for Model g0453, and 20 FpM for Model g0454). Janka Species hardness •...

  • Page 28: Depth Of Cut

    Cut indicator & scale figure 17. depth of cut indicator and scale. -26- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 29 (see figure 19). set screws Adjustment hex Bolts figure 19. Bed roller height controls. -27- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 30: Section 5: Accessories

    Features a heavy-duty ⁄ hp 110V motor, Refer to the newest copy of the Grizzly knife holding angle adjustable from 20° to 70°, catalog for other accessories available for and adjustable-height 120 grit grinding wheel.
  • Page 31 Gun treatment 12 oz Spray ® h3789—G96 Gun treatment 4.5 oz Spray ® figure 24. SHOP FOX roller table. ® figure 26. recommended products for protect- ing unpainted cast iron/steel part on machinery. -29- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 32: Section 6: Maintenance

    Check/repair/replace worn or damaged wires. • resolve any other unsafe condition. Every 40 hours of Operation: • Clean cutterhead and check knife height (Page 36). • lubricate table columns and leadscrews (Page 31). -30- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 33: Lubrication

    Column dust be replaced through grizzly (refer to the Parts sleeve Breakdowns beginning on Page 49 for bearing identification).
  • Page 34 Fill plug any debris and grime, then brush on a light coat of multi-purpose grease to the chain and sprockets. figure 33. gearbox fill plug. figure 31. drive chain and sprockets. -32- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 35: Section 7: Service

    4. inspect/replace belts with a new matched set. 5. pulley loose. 5. realign/replace shaft, pulley, setscrew, and key. 6. Motor mount loose/broken. 6. tighten/replace. 7. Machine incorrectly mounted. 7. tighten mounting bolts; relocate/shim machine. -33- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 36 4. depth of cut too deep. 4. reduce the depth of cut (Page 26). 5. Misaligned chip breaker. 5. Adjust both sides of chip breaker to the correct height (Page 40). -34- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 37 1. Chips are not being properly expelled from 1. use an adequate dust collection system; adjust the marks. around the cutterhead. chip deflector in or out, depending upon your setup (Page 43). -35- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 38: Setting/Replacing Knives

    Gib Bolt the knife gauge that is included with the Model figure 34. Cutterhead components (g0454 g0453/g0454 is designed to set the knives cutterhead shown). 0.059" higher than the cutterhead surface. if you have not already done so, loosen...

  • Page 39: V-Belt Tensioning/Replacement

    Jack Screws (G0453 & G0454): insert the hex wrench into the jack screws through Replacement the access holes in the cutterhead (see figure 36). rotate the jack screws to raise or lower the knife until it barely touches the...
  • Page 40 When the V-belts are correctly tensioned, make sure the motor mount hex nuts are tight, then replace the cabinet cover and the belt cover. figure 39. Front cabinet cover removed to expose the motor. -38- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 41 41. idler sprocket lock Bolts figure 41. table height idler sprocket and lock bolts (viewed from underneath the planer base). -39- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 42: Feed Rollers, Chip Breaker & Pressure Bar Heights

    Bar........0.008" D. outfeed roller ........0.020" (Bottom Dead Center) figure 43. using a rotacator to find BdC. A & B figure 42. planer component recommended clearances (illustration is not to scale). -40- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 43 Step 5, repeat Steps 7–10 for the outfeed roller, but adjust it until 14. re-install the belt cover, top cover, and the it is 0.020" below the BdC of the cutterhead dust hood. knife. -41- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 44 (refer to Bed Roller height on Page 26 for detailed instructions). place the wood blocks along the sides of the table, as illustrated in figure 47. 36" figure 47. Wood blocks properly positioned on the planer table. -42- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 45: Roller Spring Tension

    ⁄ " above the head casting (see figure 48). figure 49. Chip deflector and securing hex bolts. Cap screw #4 Cap screws #1–#3 figure 48. roller spring tension adjustment cap screws. -43- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 46: Scale Calibration

    DO NOt operate the planer if the & pointer anti-kickback fingers are not operating cor- rectly. failure to heed this warning could result in serious personal injury. figure 50. table height scale. -44- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 47: Pulley Alignment

    FroM poWEr! remove both cabinet covers and the belt cover, then use the straightedge to check pul- ley alignment, as shown in figure 52. figure 52. Checking pulley alignment. -45- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 48: Section 8: Wiring

    Technical source. Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -46- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 49: G0453 Wiring Diagram

    Always use the wiring diagram inside the motor junction box. NEMA 6-20 Plug (As Recommended) Ground Motor Grnd Start Capacitor 200MFD 250VAC Run Capacitor 20MFD 400VAC READ ELECTRICAL SAFETY g0453/g0454 (Mfg. since 3/08) -47- ON PAGE 46! Get other manuals https://www.bkmanuals.com...

  • Page 50: G0454 Wiring Diagram

    Always use the wiring diagram inside the motor junction box. NEMA L6-30 Plug (As Recommended) Ground Motor Grnd Start Capacitor 300MFD 250VAC Run Capacitor 60MFD 400VAC READ ELECTRICAL SAFETY -48- g0453/g0454 (Mfg. since 3/08) ON PAGE 46! Get other manuals https://www.bkmanuals.com...

  • Page 51: Section 9: Parts

    SEctION 9: PARtS G0453 headstock Breakdown -49- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 52 G0453 headstock Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION PVMX60 COGGED V-BELT MX-60 P0453057 FOAM PIECE P0453002 OIL FILL LABEL PFB09M FLANGE BOLT M6-1 X 10 P0453003 CHAIN 06B-1 X 49 31LINKS P0453059 TOP COVER P0453004 CHAIN 06B-1 X 63 24LINKS...

  • Page 53: G0453 Table

    SET SCREW M6-1 X 16 PLW04M LOCK WASHER 8MM P0453213 ECCENTRIC SHAFT P0453207 TABLE EXTENSION WING G3845 BALL BEARING 608ZZ P0453208 STAR KNOB M12-1.75 P0453215 BED ROLLER P0453209 LOCK BOLT P0453216 MAIN TABLE -51- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 54: G0453 Columns

    FLAT WASHER 12MM P0453315 SPROCKET PN09M HEX NUT M12-1.75 PR03M EXT RETAINING RING 12MM PB24M HEX BOLT M12-1.75 X 45 PK69M KEY 4 X 4 X 12 P0453333 BASE P0453318 GEAR -52- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 55: G0453 Cabinet Stand

    G0453 cabinet Stand Breakdown For Machine Manufacture Date For Machine Manufacture Date Prior to 03/08 of 03/08 or After 430-1 430-3 430A-1 430-6 430A-6 430-4 430A-5 430-2 430A-2 430-5 430A-4 430A 437-1 448A -53- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 56 G0453 cabinet Stand Parts List PART # DESCRIPTION PART # DESCRIPTION P0453401 RUBBER FOOT 430-3 P0453430-3 CAPACITOR COVER P0453402 RELIEF BUSHING 430-4 P0453430-4 RUN CAPACITOR 20UF 250VAC P0453405 UNIVERSAL WHEEL 430-5 P0453430-5 START CAPACITOR 500UF 125VAC PN03M HEX NUT M8-1.25...

  • Page 57: G0453 Gearbox

    BALL BEARING 6201ZZ P0453540 GEARBOX COVER P0453519 STEEL BALL 4MM PFB01M FLANGE BOLT M6-1 X 12 P0453520 COMPRESSION SPRING P0453542 CHAIN 06B-1 X 49 PK36M KEY 5 X 5 X 50 -55- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 58: G0453 Label Placement

    MuSt maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLAcE that label before using the machine again. contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -56- g0453/g0454 (Mfg.

  • Page 59: G0454 Headstock

    G0454 headstock Breakdown -57- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 60 WORM GEAR P0454088 SPROCKET P6201 BALL BEARING 6201ZZ P0454089 OUTFEED ROLLER PR29M INT RETAINING RING 32MM PB83M HEX BOLT M6-1 X 16 PSB83M CAP SCREW M6-1 X 55 PW03M FLAT WASHER 6MM -58- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 61 FLAT WASHER 8MM P0454114 JACK SCREW M5-.8 X 12 PK09M KEY 8 X 8 X 35 P6206 BALL BEARING 6206ZZ P0454105 MOTOR PULLEY V1.03.05 P0454116 CUTTERHEAD 105-1 P0454105-1 SPECIAL WASHER P0454117 HEAD CASTING -59- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 62: G0454 Table

    LOCK WASHER 8MM P0454210 ECCENTRIC SHAFT P0454204 EXTENSION WING P6201 BALL BEARING 6201ZZ P0453208 STAR KNOB M12-1.75 P0454212 BED ROLLER P0454206 LOCKING ROD P0454213 MAIN TABLE P0454207 PSS09M SET SCREW M8-1.25 X 20 -60- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 63: G0454 Columns

    FLAT WASHER 10MM PW06M FLAT WASHER 12MM PK08M KEY 5 X 5 X 16 PN09M HEX NUT M12-1.75 P0454318 SPROCKET PB38M HEX BOLT M12-1.75 X 60 PR03M EXT RETAINING RING 12MM P0454336 BASE -61- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 64: G0454 Cabinet Stand

    G0454 cabinet Stand Breakdown 429-1 429-4 429-2 429-5 429-6 440A -62- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 65 SPECIAL BOLT PN02M HEX NUT M10-1.5 P0453426 TROLLEY UNIVERSAL KIT PK12M KEY 5 X 5 X 30 PB118M HEX BOLT M8-1.25 X 45 P0454542 FOOT PEDAL ASSEMBLY PN03M HEX NUT M8-1.25 -63- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 66: G0454 Gearbox

    FLANGE COVER P6204 BALL BEARING 6204ZZ PSB05M CAP SCREW M8-1.25 X 50 P6201 BALL BEARING 6201ZZ P0454541 GEARBOX COVER P0453519 STEEL BALL 4MM PFB01M FLANGE BOLT M6-1 X 12 P0453520 COMPRESSION SPRING -64- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...

  • Page 67: G0454 Label Placement

    MuSt maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLAcE that label before using the machine again. contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -65- g0453/g0454 (Mfg.
  • Page 68 -66- g0453/g0454 (Mfg. since 3/08) Get other manuals https://www.bkmanuals.com...
  • Page 69 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 70 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE Get other manuals https://www.bkmanuals.com...

  • Page 71: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 72 Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ® ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777 Get other manuals https://www.bkmanuals.com...

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G0454

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