Grizzly G0453 Owner's Manual
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Grizzly G0453 Owner's Manual

15" & 20" mobile planers
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See also: Owner's Manual , Instruction Manual
MODEL G0453/G0454
15" & 20" MOBILE PLANERS
OWNER'S MANUAL
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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Summary of Contents for Grizzly G0453

  • Page 1 MODEL G0453/G0454 15" & 20" MOBILE PLANERS OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    INTRODUCTION ... 2 SECTION 1: SAFETY ... 9 SECTION 2: POWER SUPPLY ... 12 SECTION 3: SETUP ... 14 SECTION 4: OPERATIONS ... 23 Table of Contents SECTION 5: ACCESSORIES ... 28 SECTION 6: MAINTENANCE ... 30 SECTION 7: SERVICE ... 33 SECTION 8: WIRING ...

  • Page 4: Introduction

    INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com...
  • Page 5 Identification Figure 1.
  • Page 6 Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. Pressure Bar: G. Outfeed Rollers: H. Table Rollers: Planer Table:...
  • Page 7 G0453 Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 Product Dimensions: Weight... 655 lbs. Width (side-to-side) x Depth (front-to-back) x Height... 32-1/2 x 42 x 45-7/8 in. Footprint (Length x Width)... 22-1/2 x 22 in.
  • Page 8 Cutterhead Info Cutterhead Type... 3 Knife Cutterhead Dia... 3 in. No. of Knives... 3 Knife Type... HSS Knife Size Length... 15 in. Knife Size Width... 1 in. Knife Size Thickness... 1/8 in. Knife Adjustment... Jack Screws Table Info Table Movement... 8 in. Table Bed Size Length...
  • Page 9 G0454 Machine Data Sheet Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 Product Dimensions: Weight... 890 lbs. Width (side-to-side) x Depth (front-to-back) x Height... 39-1/2 x 55-1/2 x 45-7/8 in. Footprint (Length x Width)... 29-1/2 x 23-1/2 in. Shipping Dimensions: Type...
  • Page 10 Cutterhead Info Cutterhead Type... 4 Knife Cutterhead Dia... 3-1/8 in. No. of Knives... 4 Knife Type... HSS Knife Size Length... 20 in. Knife Size Width... 1 in. Knife Size Thickness... 1/8 in. Knife Adjustment... Jack Screws and Springs Table Info Table Movement...

  • Page 11: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- tance of the safety messages.
  • Page 12 DISCONNECTING POWER SUPPLY. APPROVED OPERATION. DANGEROUS ENVIRONMENTS. ONLY USE AS INTENDED. USE RECOMMENDED ACCESSORIES. CHILDREN & BYSTANDERS. REMOVE ADJUSTING TOOLS. SECURING WORKPIECE. FEED DIRECTION. FORCING MACHINERY. GUARDS & COVERS. NEVER STAND ON MACHINE. STABLE MACHINE. AWKWARD POSITIONS. UNATTENDED OPERATION. MAINTAIN WITH CARE. CHECK DAMAGED PARTS.

  • Page 13: Additional Safety Instructions For Planers

    Additional Safety Instructions for Planers OWNER'S MANUAL. KICKBACK. REACHING INSIDE PLANER. DULL/DAMAGED KNIVES. BODY PLACEMENT. PLANING CORRECT MATERIAL. GRAIN DIRECTION. No list of safety guidelines can be complete. Every shop environment is different. Always con- sider safety first, as it applies to your individual working conditions. Use this and other machin- ery with caution and respect.

  • Page 14: Section 2: Power Supply

    Full-Load Current Rating G0453 Full-Load Current Rating at 220V ... 15 Amps G0454 Full-Load Current Rating at 220V ... 25 Amps G0453 220V Circuit Requirements Nominal Voltage ... 220V/240V Cycle ...60 Hz Phase ... 1-Phase Circuit Rating ... 20 Amps Plug/Receptacle ...

  • Page 15: Grounding Instructions

    DO NOT connect to power until instructed later in this manual. Extension Cords G0453 Minimum Gauge Size ...12 AWG G0454 Minimum Gauge Size ...10 AWG Maximum Length (Shorter is Better)...50 ft.

  • Page 16: Section 3: Setup

    Wear safety glasses during the entire setup process! The Model G0453/G0454 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get...
  • Page 17 Inventory Box Inventory: (Figure 5) G0453 Hardware and Tools (not shown) G0454 Hardware and Tools (not shown) Figure 5. NOTICE If you cannot find an item on this list, check the mounting location on the machine or the packaging materials. Sometimes parts are pre-installed for shipping, or they become hidden by packaging materials.
  • Page 18 Cleanup Before cleaning, gather the following: Basic steps for removing rust preventative: Steps 2–3 Gasoline or products with low flash points can explode or cause fire if used to clean machin- ery. Avoid cleaning with these products. Many cleaning solvents are toxic if concentrat- ed amounts are inhaled.

  • Page 19: Site Considerations

    Site Considerations Weight Load Machine Data Sheet Space Allocation See below for required space allocation. Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Physical Environment Electrical Installation Lighting Figure 6.
  • Page 20 Lifting & Moving Base Unit The Model G0453/G0454 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equip- ment to move the ship- ping crate and remove the machine from the crate.
  • Page 21 Figure 9 Figure 9. Model G0453: Figure 10 Note: You will need to reach into the dust hood to get access for fastening the nuts. Figure 10. Model G0454: Figure 11 Figure 11. NOTICE Before starting your machine, you must make sure the gearbox has the proper amount of oil to avoid machine damage.
  • Page 22 Page 32 NOTICE Replace the gearbox oil after the first 20 hours of operation. This is a normal break- in procedure. Figure 13. Figure 13...

  • Page 23: Dust Collection

    Dust Collection DO NOT operate the Model G0453/G0454 without an adequate dust collection system. This planer creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness. Recommended CFM at Dust Port Do not confuse this CFM recommendation with the rating of the dust collector.
  • Page 24 Figure 14 Figure 14. Test Run Re-Tension V-Belts V-Belts Page 37 Recommended Adjustments SERVICE Page 33 Factory adjustments that should be verified: Page 40 Page 40 Page 43 Page 43 Page 39 Page 40...

  • Page 25: Section 4: Operations

    OMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Operation Overview this...
  • Page 26 Planing Tips Workpiece Inspection ting, inspect all workpieces for the following: Material Type: Foreign Objects: Excessive Warping: Minor Cupping: Before cut-...

  • Page 27: Wood Hardness

    Figure 15. Figure 16 Janka Hardness Figure 16. Only change the feed rate when the planer is running, but DO NOT attempt to change the feed rate during any cutting operations or damage to the gearbox will result. Feed Rate...

  • Page 28: Depth Of Cut

    Depth of Cut Bed Roller Height Figure 18 Figure 18. Figure 17 Page 28 Figure 17.
  • Page 29 NOTICE Bed rollers that are not adjusted to the cor- rect height or out of alignment with each other can cause poor finishes, inconsistent planing thickness, and other undesirable results. Tools Needed To adjust the bed rollers: Figure 19. Figure 19...

  • Page 30: Section 5: Accessories

    To minimize this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine. G1738—Rotacator™ Precision Planer Tool Figure 20.
  • Page 31 T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20448—Economy Clear Safety Glasses T20452—"Kirova" Anti-Reflective Glasses T20456—"Dakura" Clear Safety Glasses ® H0736—Shop Fox Safety Glasses T20502 T20503 T20456 Figure 23. G8982—Roller Table Figure 24. H9155—Dispoz-A-Blade (Includes 3 Holders & Knife Inserts) G5858—Dispoz-A-Blade HSS (Set of 3) H9156—Dispoz-A-Blade...

  • Page 32: Section 6: Maintenance

    Schedule Note: This maintenance schedule is based on average daily usage. Adjust the maintenance schedule to match your usage to keep your planer running smoothly and to protect your investment. Every 8 Hours of Operation: Page 36 Every 40 Hours of Operation:...
  • Page 33 Lubrication NOTICE Failure to followed reasonable lubrication practices as instructed in this manual for your machine could lead to premature fail- ure of components and void the warranty. Breakdowns Page 49 Feed Roller Bushings Figure 27 Figure 27. Columns and Leadscrews Parts Figure 28.
  • Page 34 Table Height Chain & Sprockets Gearbox Oil Figure 30 Figures 32–33 Figure 30. Drive Chain & Sprockets Figure 32. Figure 31 Figure 33. Figure 31.

  • Page 35: Section 7: Service

    SECTION 7: SERVICE Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Motor & Electrical Pages 47–48 Page 37 Page 45 Pages 47–48...
  • Page 36 Motor & Electrical (continued) Machine Operation Note: A small amount of snipe is inevitable with all types of planers—the key is to minimize it. Page 26 Page 26 Page 40 Page 26 Page 26 Page 40 Page 24 Page 36 Page 25 Page 26 Page 40...
  • Page 37 Machine Operation (continued) Page 36 Page 36 Page 25 Page 40 Page 26 Page 36 Page 36 Page 25 Page 26 Page 43...
  • Page 38 Step 4 of the following procedure. Thoroughly clean out any debris from the knife slots before replacing the knives. Replacement knives are available through Grizzly (refer to Page 28 for options). Tools Needed To adjust the height of the knives:...
  • Page 39 Jack Screws (G0453 & G0454): Figure 36 Figure 36. Springs (G0454 Only): Figure 37 Figure 37. Step 6 Step 6 Steps 4–8 V-Belt Tensioning/ Replacement NOTICE After the first 16 hours of use, the V-belts will stretch and seat into the pulley grooves.
  • Page 40 Figure 38 Note: A collection of black belt dust at the bottom of the belt cover is normal during the life of the belts. Figure 38. Figure 39 Figure 39. Note: The V-belts are correctly tensioned when there is approximately when moderate pressure is applied to them midway between the pulleys, as illustrated in Figure 40.
  • Page 41 Table Height Chain Tension Tools Needed To adjust the table height chain tension: Figure 41 Figure 41. NOTICE During the next step, DO NOT let the chain fall off the sprockets. It can be very difficult to return the chain to its proper location on the sprockets without changing the table adjustments.
  • Page 42 Feed Rollers, Chip Breaker & Pressure Bar Heights Page 28 Dist. Below Knife Edge at BDC (Figure 42) Figure 42. Using a Rotacator Tools Needed Page 28 Setting/Replacing Knives Page 36 Figure 43 Figure 43.
  • Page 43 Figure 44 Figure 44. Steps 7–8 Step 5 7–10 Step 5 Figure 45 Figure 45. 13. Model G0454 Only: Figure 46. Steps Step 12 Figure 46...
  • Page 44 Using Wood Blocks Tools Needed Note: Having the wood blocks at an even height is critical to the accuracy of your overall adjustments. For best results, make the 2x4 square with a jointer and table saw before cutting it in half. Setting/Replacing Knives Page 36 Bed Roller Height...

  • Page 45: Roller Spring Tension

    Roller Spring Tension Tools Needed To adjust the roller spring tension to factory recommendations: Figure 48. Positioning Chip Tools Needed To adjust the chip deflector gap: Figure 48 Figure 49. Deflector Figure 49...

  • Page 46: Scale Calibration

    Figure 51. Proper operation of the anti-kickback fin- gers is critical for the safe operation of this planer. DO NOT operate the planer if the anti-kickback fingers are not operating cor- rectly. Failure to heed this warning could result in serious personal injury.

  • Page 47: Pulley Alignment

    Pulley Alignment Tools Needed To check/re-align pulleys: Figure 52 Figure 52. Step 2...

  • Page 48: Section 8: Wiring

    CIRCUIT REQUIREMENTS. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. Note: Please gather the serial number and manufacture date of your WIRE/COMPONENT DAMAGE. MOTOR WIRING. CAPACITORS/INVERTERS.
  • Page 49 G0453 Wiring Diagram Magnetic ON/OFF Switch Contactor NHD 09D 220V OL Relay NHD BTH-25 Motor The motor wiring shown here is current at the time of printing, but it match your machine. Always use the wiring diagram inside the motor junction box.
  • Page 50 G0454 Wiring Diagram Magnetic ON/OFF Switch Contactor NHD 35D 220V OL Relay NHD BTH-21 Motor READ ELECTRICAL SAFETY ON PAGE 46! The motor wiring shown here is current at the time of printing, but it match your machine. Always use the wiring diagram inside the motor junction box.

  • Page 51: Section 9: Parts

    SECTION 9: PARTS G0453 Headstock Breakdown...
  • Page 52 G0453 Headstock Parts List REF PART # DESCRIPTION PVMX60 COGGED V-BELT MX-60 P0453002 OIL FILL LABEL P0453003 CHAIN 06B-1 X 49 31LINKS P0453004 CHAIN 06B-1 X 63 24LINKS PW03M FLAT WASHER 6MM PSB26M CAP SCREW M6-1 X 12 P0453007 MAGNETIC SWITCH ASSEMBLY...
  • Page 53 G0453 Table Breakdown REF PART # DESCRIPTION PSS09M SET SCREW M8-1.25 X 20 PB26M HEX BOLT M8-1.25 X 30 PW01M FLAT WASHER 8MM PLW04M LOCK WASHER 8MM P0453207 TABLE EXTENSION WING P0453208 STAR KNOB M12-1.75 P0453209 LOCK BOLT REF PART #...
  • Page 54 G0453 Columns Breakdown REF PART # DESCRIPTION P0453303 CHAIN 12.7 AX 134 PR05M EXT RETAINING RING 15MM P0453305 LIFTING BAR PB09M HEX BOLT M8-1.25 X 20 PW01M FLAT WASHER 8MM PR05M EXT RETAINING RING 15MM P0453309 SPROCKET P0453310 BRACKET P0453311...
  • Page 55 G0453 Cabinet Stand Breakdown...
  • Page 56 G0453 Cabinet Stand Parts List PART # DESCRIPTION P0453401 RUBBER FOOT P0453402 RELIEF BUSHING P0453405 UNIVERSAL WHEEL PN03M HEX NUT M8-1.25 PW01M FLAT WASHER 8MM PB86M HEX BOLT M8-1.25 X 65 P0453409 SLEEVE PR16M EXT RETAINING RING 9MM PW06M FLAT WASHER 12MM...
  • Page 57 G0453 Gearbox Breakdown REF PART # DESCRIPTION 500A P0454500A GEARBOX ASSEMBLY P6204 BALL BEARING 6204ZZ PR09M EXT RETAINING RING 20MM P0453503 OIL PLUG PSB06M CAP SCREW M6-1 X 25 P0453505 GEARBOX BASE P0453506 GASKET P0453507 PIN 5 X 10 P0453508 BALL KNOB M10-1.5...
  • Page 58 MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. REF PART #...
  • Page 59 G0454 Headstock Breakdown...
  • Page 60 G0454 Headstock Parts List REF PART # DESCRIPTION PVMX60 COGGED V-BELT MX-60 PSB26M CAP SCREW M6-1 X 12 P0454003 MAG SWITCH ASSEMBLY P0454003-1 MAG SWITCH COVER P0454003-2 SWITCH BRACKET P0454003-3 CONTACTOR NHD 35D 220V P0454003-4 OL RELAY NHD BTH-25 26-32A P0454003-5 MAG SWITCH BACK P0454004...
  • Page 61 G0454 Headstock Parts List REF PART # DESCRIPTION P0454092 SPROCKET PN01M HEX NUT M6-1 PSS25M SET SCREW M6-1 X 20 PB09M HEX BOLT M8-1.25 X 20 P0454096 PLATE P0453091 SPECIAL OILER SET SCREW P0453092 COMPRESSION SPRING P0454099 BUSHING BLOCK PK01M KEY 5 X 5 X 22 P0454101 INFEED ROLLER...
  • Page 62 G0454 Table Breakdown REF PART # DESCRIPTION PB20M HEX BOLT M8-1.25 X 35 PW01M FLAT WASHER 8MM PLW04M LOCK WASHER 8MM P0454204 EXTENSION WING P0453208 STAR KNOB M12-1.75 P0454206 LOCKING ROD P0454207 REF PART # DESCRIPTION P0454208 WEDGE DOG PSS04M SET SCREW M6-1 X 12 P0454210 ECCENTRIC SHAFT...
  • Page 63 G0454 Columns Breakdown REF PART # DESCRIPTION P0454303 CHAIN 08A-1 X 66 P0454304 DUST BOOT PS09M PHLP HD SCR M5-.8 X 10 P0454306 DUST BOOT RETAINER PR73M EXT RETAINING RING 5MM P0454308 LIFTING BAR PW01M FLAT WASHER 8MM P0454310 SPROCKET PB07M HEX BOLT M8-1.25 X 25 P0454312...
  • Page 64 G0454 Cabinet Stand Breakdown...
  • Page 65 G0454 Cabinet Stand Parts List REF PART # DESCRIPTION P0453402 RELIEF BUSHING P0453405 UNIVERSAL WHEEL PN03M HEX NUT M8-1.25 PW01M FLAT WASHER 8MM PB86M HEX BOLT M8-1.25 X 65 P0453409 BUSHING PR16M EXT RETAINING RING 9MM PW06M FLAT WASHER 12MM P0453412 SHAFT 12MM P0453413...
  • Page 66 G0454 Gearbox Breakdown REF PART # DESCRIPTION 500A P0454500A GEARBOX ASSEMBLY P6204 BALL BEARING 6204ZZ P0454502 CHAIN 06B-1 X 51 PR09M EXT RETAINING RING 20MM P0453503 OIL PLUG PSB06M CAP SCREW M6-1 X 25 P0453505 GEARBOX BASE P0453506 GASKET P0453507 PIN 5 X 10 P0453508 BALL KNOB M10-1.5...
  • Page 67 MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. REF PART #...

  • Page 69: Warranty Card

    The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________...

  • Page 71: Warranty And Returns

    WARRANTY AND RETURNS...
  • Page 72 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...

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