YAMAHA tmax XP500A Manuals

Manuals and User Guides for YAMAHA tmax XP500A. We have 7 YAMAHA tmax XP500A manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha tmax XP500A Service Manual

Yamaha tmax XP500A Service Manual (531 pages)

Brand: Yamaha | Category: Scooter | Size: 25.67 MB

Table of Contents

Service Manual
1
How to Use this Manual
4
Symbols
5
Table of Contents
7
General Information
9
- Model Label
  10
- Vehicle Identification Number
  10
- Features
  11
- Outline of FI System
  11
- FI System
  12
- Multi-Function Display
  13
  - To Set the Clock
    13
  - Coolant Temperature Meter
    14
  - Fuel Meter
    14
  - Odometer and Tripmeter Modes
    14
  - Oil Change Indicator “Oil”
    15
  - V-Belt Replacement Indicator “V-Belt”
    15
  - Ambient Temperature Display
    16
  - Average Fuel Consumption Mode
    16
  - Instantaneous Fuel Consumption Mode
    17
  - Self-Diagnosis Device
    17
  - ABS Layout
    19
- Outline of the ABS
  19
  - Useful Terms
    20
  - Brake Force and Vehicle Stability
    21
  - Wheel Slip and Hydraulic Control
    22
  - ABS Operation and Vehicle Control
    23
  - ABS Block Diagram
    24
  - Electronic ABS Features
    24
- ABS Component Functions
  25
  - Wheel Sensors and Wheel Sensor Rotors
    25
  - ABS Warning Light
    26
  - Hydraulic Unit Assembly
    26
  - Hydraulic Control Valve
    27
  - Buffer Chamber
    28
  - Abs Ecu
    29
  - ABS Control Operation
    30
- ABS Operation
  31
- ABS Self-Diagnosis Function
  34
- Instances When the ABS Warning Light Comes on
  34
- ABS Warning Light and Operation
  37
- Gaskets, Oil Seals and O-Rings
  38
- Important Information
  38
- Lock Washers/Plates and Cotter Pins
  38
- Preparation for Removal and Disassembly
  38
- Replacement Parts
  38
- Bearings and Oil Seals
  39
- Circlips
  39
- Rubber Parts
  39
- Basic Service Information
  40
- Quick Fasteners
  40
  - Rivet Type
    40
  - Screw Type
    40
  - Electrical Parts Handling
    41
- Electrical System
  41
  - Checking the Electrical System
    42
  - Checking the Connections
    43
- Special Tools
  46
Specifications
55
- General Specifications
  56
- Engine Specifications
  57
- Chassis Specifications
  64
- Electrical Specifications
  67
- General Tightening Torque Specifications
  69
- Tightening Torques
  69
- Engine
  76
- Lubrication Points and Lubricant Types
  76
- Chassis
  78
- Engine Oil Lubrication Chart
  80
- Lubrication System Chart and Diagrams
  80
- Lubrication Diagrams
  82
- Cooling System Diagrams
  90
- Cable Routing
  94
- Handlebar (Top Side View)
  94
- Handlebar (Front Side and Left Side View)
  96
- Front Brake (Front Side and Left Side View)
  98
- Frame (Front Side View)
  100
- Frame (Left Side View)
  102
- Frame (Right Side View)
  104
- Rear Frame (Top Side and Right Side View)
  106
- Rear Brake (Top Side and Left Side View)
  108
- Throttle Body (Left Side View)
  110
- Fuel Tank (Top Side, Left Side and Right Side View)
  112
- Hydraulic Unit (Top Side and Front Side View)
  114
Periodic Checks and Adjustments
117
- Introduction
  120
- Periodic Maintenance Chart for the Emission Control System
  120
- General Maintenance and Lubrication Chart
  121
- Checking the Fuel Line
  123
- Checking the Spark Plugs
  123
- Adjusting the Valve Clearance
  124
- Adjusting the Engine Idling Speed
  127
- Synchronizing the Throttle Body
  128
- Checking the Cylinder Head Breather Hose
  129
- Checking the Throttle Body Joints
  129
- Adjusting the Exhaust Gas Volume
  130
- Checking the Exhaust System
  130
- Cleaning the V-Belt Case Air Filter Element
  131
- Replacing the Air Filter Element
  131
- Checking the Brake Operation
  132
- Adjusting the Front Disc Brake
  133
- Checking the Brake Fluid Level
  133
- Adjusting the Rear Disc Brake
  134
- Checking the Front Brake Pads
  134
- Checking the Rear Brake Pads
  134
- Bleeding the Hydraulic Brake System (ABS)
  135
- Adjusting the Rear Brake Lock Cable
  136
- Checking the Front Brake Hoses
  136
- Checking the Rear Brake Hose
  136
- Checking the Rear Brake Lock
  137
- Checking the Rear Brake Lock Pads
  138
- Checking the Tires
  138
- Checking the Wheels
  138
- Never Overload the Vehicle
  138
- Checking the Drive Belt
  139
- Checking the Swingarm
  139
- Checking the Wheel Bearings
  139
- Adjusting the Drive Belt Slack
  140
- Lubricating the Drive Pulley and Drive Axle
  141
- Checking and Adjusting the Steering Head
  142
- Checking the Chassis Fasteners
  143
- Checking the Sidestand
  143
- Lubricating the Levers
  143
- Checking the Centerstand
  144
- Checking the Engine Oil Level
  144
- Checking the Front Fork
  144
- Checking the Rear Shock Absorber Assembly
  144
- Checking the Sidestand Switch
  144
- Lubricating the Sidestand
  144
- Changing the Engine Oil
  145
- Measuring the Engine Oil Pressure
  147
- Checking the Coolant Level
  148
- Checking the Cooling System
  148
- Changing the Coolant
  149
- Replacing the V-Belt
  150
- Checking and Lubricating the Cables
  151
- Checking the Brake Light Switches
  151
- Checking the Throttle Grip
  151
- Lubricating the Rear Suspension
  151
- Checking and Charging the Battery
  152
- Checking the Fuses
  152
- Replacing the Headlight Bulbs
  152
- Adjusting the Headlight Beams
  153
Chassis
155
- General Chassis
  158
- Removing the Windshield and Front Cowling Assembly
  158
- Disassembling the Front Cowling Assembly
  159
- Removing the Storage Compartment
  160
- Removing the Bottom Cowling
  161
- Removing the Rear Cowling Assembly
  162
- Disassembling the Rear Cowling Assembly
  164
- Removing the Storage Box
  165
- Removing the Windshield
  166
- Installing the Windshield
  166
- Adjusting the Windshield Height
  167
- Removing the Front Cover
  167
- Installing the Front Cover
  168
- Removing the Windshield Inner Panel
  168
- Installing the Windshield Inner Panel
  169
- Removing the Side Panel
  169
- Installing the Side Panel
  169
- Removing the Center Cover
  170
- Installing the Center Cover
  170
- Removing the Side Cover
  170
- Installing the Side Cover
  170
- Removing the Footboard
  171
- Installing the Side Cover Moulding
  171
- Removing the Side Cover Moulding
  171
- Installing the Footboard
  172
- Removing the Rear Cover
  172
- Installing the Rear Cover
  173
- Removing the Inner Panel Center Cover
  173
- Installing the Inner Panel Center Cover
  173
- Removing the Fuel Hose
  174
- Installing the Fuel Hose
  174
- Removing the Front Wheel and Brake Discs
  175
- Disassembling the Front Wheel
  176
- Removing the Front Wheel
  177
- Checking the Front Wheel
  177
- Maintenance of the Front Wheel Sensor and Sensor Rotor
  178
- Assembling the Front Wheel
  179
- Adjusting the Front Wheel Static Balance
  180
- Installing the Front Wheel (Discs)
  181
- Removing the Rear Wheel
  184
- Removing the Rear Brake Disc and Rear Wheel Pulley
  186
- Disassembling the Rear Wheel Assembly
  187
- Removing the Rear Wheel (Disc)
  188
- Disassembling the Rear
  188
- Checking the Rear Wheel Drive Hub
  189
- Checking and Replacing the Rear Wheel Pulley
  189
- Maintenance of the Rear Wheel Sensor and Sensor Rotor
  190
- Assembling the Rear Wheel
  190
- Installing the Rear Wheel (Disc)
  191
- Adjusting the Rear Wheel Static Balance
  191
- Removing the Front Brake Pads
  194
- Removing the Front Brake Master Cylinder
  195
- Disassembling the Front Brake Master Cylinder
  196
- Removing the Front Brake Calipers
  197
- Disassembling the Front Brake Calipers
  198
- Checking the Front Brake Discs
  199
- Replacing the Front Brake Pads
  200
- Checking the Front Brake Calipers
  202
- Assembling the Front Brake Calipers
  202
- Installing the Front Brake Calipers
  203
- Checking the Front Brake Master Cylinder
  204
- Assembling the Front Brake Master Cylinder
  204
- Installing the Front Brake Master Cylinder
  205
- Removing the Rear Brake Pads
  207
- Removing the Rear Brake Master Cylinder
  208
- Disassembling the Rear Brake Master Cylinder
  209
- Removing the Rear Brake Caliper
  210
- Disassembling the Rear Brake Caliper
  211
- Removing the Rear Brake Lock Pads
  212
- Removing the Rear Brake Lock Caliper
  213
- Disassembling the Rear Brake Lock Caliper
  214
- Replacing the Rear Brake Pads
  215
- Checking the Rear Brake Disc
  215
- Checking the Rear Brake Caliper
  217
- Installing the Rear Brake Caliper
  218
- Checking the Rear Brake Master Cylinder
  219
- Assembling the Rear Brake Master Cylinder
  219
- Installing the Rear Brake Master Cylinder
  219
- Replacing the Rear Brake Lock Pads
  221
- Replacing the Rear Brake Lock Cable
  222
- Checking the Rear Brake Lock Caliper
  223
- Assembling the Rear Brake Lock Caliper
  223
- Installing the Rear Brake Lock Caliper
  224
- ABS (Anti-Lock Brake System)
  225
- Removing the Hydraulic Unit Assembly
  225
- Checking the Hydraulic Unit Assembly
  227
- Checking the Brake Pipes
  228
- Installing the Hydraulic Unit Assembly
  228
- Hydraulic Unit Operation Test 1
  230
- Hydraulic Unit Operation Test 2
  231
- Removing the Handlebar
  233
- Installing the Handlebar
  235
- Checking the Handlebar
  235
- Removing the Front Fork Legs
  238
- Disassembling the Front Fork Legs
  239
- Checking the Front Fork Legs
  241
- Assembling the Front Fork Legs
  242
- Installing the Front Fork Legs
  244
- Steering Head
  246
- Removing the Lower Bracket
  246
- Checking the Steering Head
  247
- Installing the Steering Head
  248
- Removing the Drive Belt
  249
- Checking the Drive Belt
  250
- Installing the Drive Belt
  250
- Removing the Rear Shock Absorber Assembly
  251
- Handling the Rear Shock Absorber
  252
- Disposing of a Rear Shock Absorber
  252
- Checking the Rear Shock Absorber Assembly
  252
- Installing the Rear Shock Absorber Assembly
  252
- Removing the Swingarm
  254
- Installing the Swingarm
  256
- Checking the Swingarm
  256
Engine
259
- Engine Inspection
  262
- Measuring the Compression Pressure
  262
- Engine Removal
  264
  - Removing the Exhaust Assembly
    264
  - Disconnecting the Leads
    265
  - Removing the Engine
    267
- Installing the Engine
  268
- Camshafts
  269
  - Removing the Cylinder Head Cover
    269
  - Removing the Camshafts
    270
- Removing the Camshafts
  272
- Checking the Camshafts
  273
- Checking the Camshaft Sprockets
  274
- Checking the Timing Chain Guides
  275
- Checking the Timing Chain Tensioner
  275
- Installing the Camshafts
  275
- Removing the Cylinder Head
  279
- Checking the Cylinder Head
  280
- Installing the Cylinder Head
  280
- Removing the Valves and Valve Springs
  282
- Removing the Valves
  283
- Valves and Valve Springs
  283
- Checking the Valves and Valve Guides
  284
- Checking the Valve Seats
  285
- Checking the Valve Springs
  287
- Checking the Valve Lifters
  288
- Installing the Valves
  288
- Removing the Cylinder and Pistons
  290
- Checking the Cylinders and Pistons
  291
- Removing the Pistons
  291
- Checking the Piston Rings
  292
- Checking the Piston Pins
  293
- Installing the Pistons and Cylinder
  294
- Electric Starter
  296
  - Removing the Starter Motor
    296
  - Disassembling the Starter Motor
    297
- Checking the Starter Motor
  298
- Assembling the Starter Motor
  299
- Installing the Starter Motor
  299
- Removing the V-Belt Case Cover
  300
- V-Belt Automatic Transmission
  300
- Disassembling the Secondary Sheave
  305
- Removing the Primary Sheave and Secondary Sheave
  305
- Checking the Primary Sheave Weights
  306
- Checking the Sliders
  306
- Checking the V-Belt Case Air Duct
  306
- Assembling the Primary Sheave
  307
- Assembling the Secondary Sheave
  307
- Checking the Secondary Sheave
  307
- Installing the Primary Sheave Assembly, Secondary Sheave Assembly and V-Belt
  309
- Installing the V-Belt Case
  310
  - Removing the Generator Rotor and Starter Clutch
    311
  - Removing the Stator Coil and Oil Tank
    313
- Checking the Starter Clutch
  314
- Removing the Generator
  314
- Removing the Starter Clutch
  314
- Assembling the Oil Tank
  315
- Checking the Oil Strainer
  315
- Installing the Starter Clutch
  315
- Installing the Generator
  316
  - Removing the Clutch
    318
  - Disassembling the Clutch
    319
- Disassembling the Clutch
  321
- Removing the Clutch
  321
- Checking the Clutch Damper Springs
  322
- Checking the Clutch Spring Plate
  322
- Checking the Friction Plates
  322
- Checking the Clutch Boss
  323
- Checking the Clutch Housing
  323
- Checking the Clutch Springs
  323
- Checking the Pressure Plate and Thrust Plate
  323
- Assembling the Clutch
  324
- Installing the Clutch
  325
  - Removing the Oil Pump Assembly
    326
  - Disassembling the Oil Pump Assembly
    327
- Assembling the Oil Pump
  328
- Checking the Oil Pump Drive Chain
  328
- Checking the Relief Valve
  328
- Installing the Oil Pump
  328
  - Separating the Crankcase
    330
  - Removing the Oil Seals and Bearings
    332
- Assembling the Crankcase
  333
- Checking the Crankcase
  333
- Checking the Timing Chain
  333
- Disassembling the Crankcase
  333
  - Removing the Crankshaft Assembly
    335
  - Removing the Connecting Rods
    336
- Checking the Crankshaft and Connecting Rods
  337
- Removing the Crankshaft Journal Bearings
  337
- Installing the Connecting Rods
  341
- Installing the Crankshaft Journal Bearings
  341
- Installing the Crankshaft Assembly
  343
- Removing the Transmission
  344
- Checking the Transmission
  345

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Yamaha tmax XP500A Service Manual

Yamaha tmax XP500A Service Manual (559 pages)

Brand: Yamaha | Category: Motorcycle | Size: 32.61 MB

Table of Contents

Table of Contents

7
- How to Use this Manual
  5
- Chassis
  6
- Engine
  6
- Fuel Injection System
  6
- General Information
  6
- Periodic Checks and Adjustments
  6
- Specifications
  6
- Troubleshooting
  6
  - Table of Contents
    7
  - Gen Info
    9
- Chapter 1 General Information
  12
- Scooter Identification
  12
  - Vehicle Identification Number
    12
  - Model Label
    12
- Features
  13
  - Outline of Fi System
    13
  - Fi System
    14
  - Outline of Anti-Lock Brake System (Xp500A)
    15
  - Instrument Function
    26
- Important Information
  30
  - Preparation for Removal and Disassembly
    30
  - Replacement Parts
    30
  - Gaskets, Oil Seals and O-Rings
    30
  - Lock Washers/Plates and Cotter Pins
    31
  - Bearings and Oil Seals
    31
  - Circlips
    31
- Checking the Connections
  32
- Special Tools
  33
- Spec
  38
Chapter 2 Specifications

39
- General Specifications
  41
- Engine Specifications
  42
- Chassis Specifications
  51
- Electrical Specifications
  55
- Conversion Table
  58
- General Tightening Torque Specifications
  58
- Tightening Torques
  59
  - Engine Tightening Torques
    59
  - Chassis Tightening Torques
    62
- Lubrication Points and Lubricant Types
  64
  - Engine Lubrication Points and Lubricant Types
    64
  - Chassis Lubrication Points and Lubricant Types
    66
- Oil Flow Diagrams
  67
- Coolant Flow Diagrams
  71
- Cable Routing
  72
  - Xp500
    79
  - Xp500A
    96
Chapter 3 Periodic Checks and Adjustments

120
- Introduction
  122
- Periodic Maintenance and Lubrication Chart
  122
- Seat
  124
- Cover and Panel
  125
  - Front Cowling
    125
  - Side Cover Mouldings and Leg Shield
    126
  - Rear Covers and Tail/Brake Light Assembly
    127
- Fuel Tank
  128
  - Removing the Fuel Tank
    130
  - Removing the Fuel Pump
    130
  - Installing the Fuel Pump
    131
  - Installing the Fuel Tank
    131
- Engine
  132
  - Adjusting the Valve Clearance
    132
  - Synchronizing the Throttle Bodies
    138
  - Adjusting the Exhaust Gas Volume
    140
  - Checking the Exhaust Gas at Idle
    141
  - Adjusting the Engine Idling Speed
    143
  - Adjusting the Throttle Cable Free Play
    144
  - Checking the Spark Plugs
    146
  - Checking the Ignition Timing
    147
  - Measuring the Compression Pressure
    148
  - Checking the Engine Oil Level
    151
  - Changing the Engine Oil
    151
  - Measuring the Engine Oil Pressure
    154
  - Cleaning the Air Filter Element
    155
  - Cleaning the V-Belt Case Air Filter Element
    156
  - Checking the Throttle Body Joints and Intake Manifolds
    158
  - Checking the Fuel Hoses and Fuel Tank Breather Hose
    158
  - Checking the Crankcase Breather Hose
    159
  - Checking the Exhaust System
    159
  - Checking the Coolant Level
    160
  - Checking the Cooling System
    161
  - Changing the Coolant
    162
  - Checking the Chain Drive Oil Level
    164
  - Changing the Chain Drive Oil
    165
- Chassis
  167
  - Adjusting the Rear Brake Lock Lever Cable
    167
  - Checking the Brake Fluid Level
    168
  - Checking the Brake Pads
    169
  - Checking the Brake Hoses
    169
  - Bleeding the Hydraulic Brake System (Xp500)
    170
  - Bleeding the Brake System (Xp500A)
    171
  - Checking and Adjusting the Steering Head
    174
  - Checking the Front Fork
    177
  - Checking the Tires
    178
  - Checking the Wheels
    180
  - Checking and Lubricating the Cables
    181
  - Lubricating the Levers
    181
  - Lubricating the Centerstand
    181
  - Lubricating the Sidestand
    182
- Chk Adj
  183
- Electrical System
  183
  - Checking and Charging the Battery
    183
  - Checking the Fuses
    188
  - Replacing the Headlight Bulbs
    191
  - Adjusting the Headlight Beam
    192
- Chas
  194
Chapter 4 Chassis

195
- Front Wheel and Brake Disc
  199
- Removing the Front Wheel (Xp500)
  204
- Removing the Front Wheel and Front Wheel Sensor (Xp500A)
  204
- Checking the Front Wheel
  206
- Checking the Brake Disc
  207
- Adjusting the Front Wheel Static Balance
  209
- Checking the Front Wheel Sensor and Sensor Rotor (Xp500A)
  209
- Installing the Front Wheel (Xp500)
  211
- Installing the Front Wheel and Front Wheel Sensor (Xp500A)
  212
- Rear Wheel and Brake Disc
  214
- Front and Rear Brakes
  222
- Handlebar
  265
  - Removing the Handlebar
    267
  - Checking the Handlebar
    267
  - Installing the Handlebar
    267
- Front Fork
  271
  - Removing the Front Fork Legs
    275
  - Disassembling the Front Fork Legs
    275
  - Checking the Front Fork Legs
    277
  - Assembling the Front Fork Legs
    278
  - Installing the Front Fork Legs
    281
- Steering Head
  282
  - Lower Bracket
    282
  - Removing the Lower Bracket
    284
  - Checking the Steering Head
    284
  - Installing the Steering Head
    285
- Rear Shock Absorber
  287
- Anti-Lock Brake System (Xp500A)
  291
  - Abs Components
    291
  - Circuit Diagram
    293
  - Cautions for Operation
    295
  - Troubleshooting
    296
- Eng
  327
Chapter 5 Engine

328
- Engine Removal
  332
  - Muffler Assembly
    332
  - Leads and Hoses
    333
  - Engine
    336
  - Installing the Engine
    337
- Camshafts
  338
  - Cylinder Head Cover
    338
  - Removing the Camshafts
    340
  - Checking the Camshafts
    341
  - Checking the Camshaft Sprockets
    343
  - And Timing Chain Guides
    343
  - Checking the Timing Chain Tensioner
    344
  - Installing the Camshafts
    344
- Cylinder Head
  348
  - Removing the Cylinder Head
    349
  - Checking the Cylinder Head
    349
  - Installing the Cylinder Head
    350
- Valves and Valve Springs
  351
  - Removing the Valves
    352
  - Checking the Valves and Valve Guides
    353
  - Checking the Valve Seats
    355
  - Checking the Valve Springs
    357
  - Checking the Valve Lifters
    358
  - Installing the Valves
    358
- Cylinder and Piston
  361
  - Removing the Cylinders and Pistons
    362
  - Checking the Cylinders and Pistons
    363
  - Checking the Piston Rings
    364
  - Checking the Piston Pins
    365
  - Installing the Pistons and Cylinders
    366
- Starter Clutch and A.C. Magneto Rotor
  368
- Oil Pump
  373
  - Checking the Oil Pump
    376
  - Checking the Relief Valve
    377
  - Checking the Oil Delivery Pipes
    377
  - Checking the Oil Strainer
    377
  - Checking the Oil Pump Drive Chain
    377
  - Assembling the Oil Pump
    377
- Clutch
  379
  - Removing the Clutch
    379
  - Checking the Friction Plates
    383
  - Checking the Clutch Plates
    383
  - Checking the Clutch Springs and Clutch Damper Springs
    384
  - Checking the Clutch Housing
    384
  - Checking the Clutch Boss
    385
  - Checking the Pressure Plate and Thrust Plate
    385
  - Checking the Weight
    385
  - Assembling the Clutch
    385
  - Installing the Clutch
    387
- V-Belt Automatic Transmission
  389
  - V-Belt Case
    389
  - V-Belt and Primary/Secondary Sheave
    389
  - Removing the Primary Sheave Assembly
    393
  - Secondary Sheave Assembly and V-Belt
    393
  - Disassembling the Secondary Sheave
    394
  - Checking the V-Belt Case Air Duct
    395
  - Checking the Primary Sheave
    395
  - Checking the Weights
    395
  - Checking the Sliders
    395
  - Checking the Secondary Sheave
    396
  - Assembling the Primary Sheave
    396
  - Assembling the Secondary Sheave
    397
  - Installing the Primary Sheave Assembly
    398
  - Secondary Sheave Assembly and V-Belt
    398
- Crankcase and Crankshaft
  401
  - Crankshaft Assembly
    401
  - Connecting Rod
    403
  - Disassembling the Crankcase
    404
  - Removing the Crankshaft Main Journal Bearings
    404
  - Removing the Connecting Rods
    405
  - Checking the Crankcase
    405
  - Checking the Timing Chain
    405
  - Checking the Crankshaft and Connecting Rods
    405
  - Installing the Crankshaft Main Journal Bearings
    411
  - Installing the Connecting Rods
    411
  - Installing the Crankshaft
    413
  - Assembling the Crankcase
    413
- Transmission
  415
  - Removing the Transmission
    416
  - Checking the Transmission
    416
  - Assembling the Crankcase
    417
- Chain Drive
  418
  - Checking the Swingarm
    422
  - Checking the Chain Drive Assembly
    422
  - Assembling the Chain Drive Assembly
    422
  - Installing the Chain Drive
    423
- Cool
  424

YAMAHA tmax XP500A Owner's Manual

YAMAHA tmax XP500A Owner's Manual (100 pages)

Brand: YAMAHA | Category: Scooter | Size: 3.09 MB

Table of Contents

Declaration of Conformity
2
Table of Contents
6
Safety Information

8
- Further Safe-Riding Points
  12
Description

13
- Left View
  13
- Right View
  14
- Controls and Instruments
  15
Instrument and Control Functions

16
- Immobilizer System
  16
- Main Switch/Steering Lock
  17
- Indicator Lights and Warning Lights
  18
- Speedometer
  20
- Tachometer
  20
- Multi-Function Display
  20
- Anti-Theft Alarm (Optional)
  27
- Handlebar Switches
  27
- Front Brake Lever
  29
- Rear Brake Lever
  29
- Rear Brake Lock Lever
  30
- ABS (for ABS Models)
  31
- Fuel Tank Cap
  32
- Fuel
  33
- Catalytic Converter
  34
- Seat
  35
- Adjusting the Rider Backrest
  35
- Helmet Holder
  36
- Storage Compartments
  37
- Windshield
  39
- Rear View Mirrors
  40
- Shock Absorber Assembly
  41
- Sidestand
  41
- Ignition Circuit Cut-Off System
  42
For Your Safety - Pre-Operation Checks

44
Operation and Important Riding Points

46
- Starting the Engine
  46
- Starting off
  47
- Acceleration and Deceleration
  48
- Braking
  48
- Tips for Reducing Fuel Consumption
  49
- Engine Break-In
  49
- Parking
  50
Periodic Maintenance and Adjustment

51

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Yamaha tmax XP500A Owner's Manual

Yamaha tmax XP500A Owner's Manual (96 pages)

Brand: Yamaha | Category: Motorcycle | Size: 2.55 MB

Table of Contents

Important Manual Information
4
Table of Contents
6
Location of Important Labels

8
Safety Information

12
- Further Safe-Riding Points
  16
Description

17
- Left View
  17
- Right View
  18
- Controls and Instruments
  19
Instrument and Control Functions

20
- Immobilizer System
  20
- Main Switch/Steering Lock
  21
- Indicator and Warning Lights
  22
- Speedometer
  23
- Fuel Gauge
  23
- Coolant Temperature Gauge
  24
- Multi-Function Display
  25
- Handlebar Switches
  29
- Front Brake Lever
  31
- Rear Brake Lever
  31
- Rear Brake Lock Lever
  32
- Fuel Tank Cap
  33
- Fuel
  34
- Catalytic Converter
  35
- Seat
  35
- Adjusting the Rider Backrest
  36
- Helmet Holder
  37
- Storage Compartments
  37
- Rear View Mirrors
  39
- Shock Absorber Assembly
  39
- Sidestand
  40
- Ignition Circuit Cut-Off System
  40
For Your Safety - Pre-Operation Checks

42
Operation and Important Riding Points

44
- Starting the Engine
  44
- Starting off
  45
- Acceleration and Deceleration
  45
- Braking
  46
- Tips for Reducing Fuel Consumption
  46
- Engine Break-In
  47
- Parking
  47
Periodic Maintenance and Adjustment

48
- Owner's Tool Kit
  49
- Periodic Maintenance Chart for the Emission Control System
  50
- General Maintenance and Lubrication Chart
  51
- Removing and Installing Panels
  54
- Checking the Spark Plugs
  57
- Engine Oil and Oil Filter Cartridge
  58
- Chain Drive Oil
  61
- Coolant
  62
- Replacing the Air Filter Element
  64
- Adjusting the Engine Idling Speed
  64
- Checking the Throttle Grip Free Play
  65
- Valve Clearance
  65
- Tires
  66
- Cast Wheels
  67
- Checking the Front and Rear Brake Lever Free Play
  68
- Adjusting the Rear Brake Lock Lever
  68
- Cable
  68
- Checking the Front and Rear Brake Pads
  69
- Checking the Brake Fluid Level
  70
- Changing the Brake Fluid
  71
- Checking and Lubricating the Throttle Grip and Cable
  71
- Lubricating the Front and Rear Brake Levers
  72
- Checking and Lubricating the Centerstand and Sidestand
  72
- Checking the Front Fork
  73
- Checking the Steering
  74
- Checking the Wheel Bearings
  74
- Battery
  74
- Replacing the Fuses
  76
- Replacing the Headlight Bulb
  77
- Tail/Brake Light
  78
- Replacing a Front Turn Signal Light Bulb
  78

YAMAHA tmax XP500A Owner's Manual

YAMAHA tmax XP500A Owner's Manual (94 pages)

Brand: YAMAHA | Category: Scooter | Size: 2.1 MB

Table of Contents

Table of Contents
6
Safety Information
8
Specifications
11
Further Safe-Riding Points
12
Description
13
Left View
13
Right View
14
Controls and Instruments
15
Instrument and Control Functions
16
Immobilizer System
16
Main Switch/Steering Lock
17
Indicator and Warning Lights
18
Speedometer
19
Fuel Gauge
20
Coolant Temperature Gauge
20
Multi-Function Display
21
- Odometer and Tripmeter Modes
  22
- Oil Change Indicator
  23
- V-Belt Replacement Indicator
  24
- Self-Diagnosis Device
  25
Anti-Theft Alarm (Optional)
26
Handlebar Switches
26
Front Brake Lever
27
Rear Brake Lever
28
Rear Brake Lock Lever
29
ABS (for ABS Models)
29
Fuel Tank Cap
30
Fuel
31
Catalytic Converter
33
Seat
33
Adjusting the Rider Backrest
34
Helmet Holder
35
Storage Compartments
35
Rear View Mirrors
37
- Shock Absorber Assembly
  37
Sidestand
38
- Ignition Circuit Cut-Off System
  38
- Braking
  44
- Tips for Reducing Fuel Consumption
  44
- Engine Break-In
  45
- Parking
  45
- Checking the Spark Plugs
  55
Engine Oil and Oil Filter Cartridge
56
Chain Drive Oil
59
Coolant
60
Replacing the Air Filter Element
62

YAMAHA tmax XP500A Owner's Manual

YAMAHA tmax XP500A Owner's Manual (96 pages)

Brand: YAMAHA | Category: Scooter | Size: 2.08 MB

Table of Contents

Table of Contents
6
Safety Information
8
Further Safe-Riding Points
11
Description
14
Left View
14
Right View
15
Controls and Instruments
16
Instrument and Control Functions
17
Immobilizer System
17
Main Switch/Steering Lock
18
Indicator and Warning Lights
19
Speedometer
21
Fuel Gauge
21
Coolant Temperature Gauge
22
Multi-Function Display
22
Self-Diagnosis Device
26
Anti-Theft Alarm (Optional)
27
Handlebar Switches
27
Front Brake Lever
28
Rear Brake Lever
29
Rear Brake Lock Lever
30
ABS (for ABS Models)
30
Fuel Tank Cap
31
Fuel
32
Catalytic Converter
33
Seat
33
Helmet Holder
34
Storage Compartments
35
Rear View Mirrors
37
Shock Absorber
37
Sidestand
37
- Ignition Circuit Cut-Off System
  38
- Pre-Operation Checks
  40
- Pre-Operation Check List
  41
- Operation and Important Riding Points
  43
- Starting the Engine
  43
  - Starting off
    44
  - Acceleration and Deceleration
    45
- Braking
  45
- Tips for Reducing Fuel Consumption
  46
- Engine Break-In
  46
- Parking
  47
- Periodic Maintenance and Minor Repair
  48
- Owner's Tool Kit
  48
- Periodic Maintenance and Lubrication Chart
  50
- Removing and Installing Panels
  54
- Checking the Spark Plugs
  57
Engine Oil and Oil Filter Cartridge
58
Chain Drive Oil
61
Coolant
62
Replacing the Air Filter Element
64

YAMAHA tmax XP500A Owner's Manual

YAMAHA tmax XP500A Owner's Manual (94 pages)

Brand: YAMAHA | Category: Scooter | Size: 2.75 MB

Table of Contents

Table of Contents
6
Safety Information

8
- Further Safe-Riding Points
  11
Description

14
- Left View
  14
- Right View
  15
- Controls and Instruments
  16
Instrument and Control Functions

17
- Immobilizer System
  17
- Main Switch/Steering Lock
  18
- Indicator and Warning Lights
  19
- Speedometer
  20
- Tachometer
  21
- Multi-Function Display
  21
- Anti-Theft Alarm (Optional)
  24
- Handlebar Switches
  25
- Front Brake Lever
  26
- Rear Brake Lever
  26
- Rear Brake Lock Lever
  27
- ABS (for ABS Models)
  27
- Fuel Tank Cap
  28
- Fuel
  29
- Catalytic Converter
  30
- Seat
  30
- Adjusting the Rider Backrest
  31
- Helmet Holder
  31
- Storage Compartments
  32
- Shock Absorber
  33
- Sidestand
  34
- Ignition Circuit Cut-Off System
  34
Pre-Operation Checks

36
- Pre-Operation Check List
  37
Operation and Important Riding Points

39
- Starting the Engine
  39
- Starting off
  40
- Acceleration and Deceleration
  40
- Braking
  41
- Tips for Reducing Fuel Consumption
  42
- Engine Break-In
  42
- Parking
  43
Periodic Maintenance and Minor Repair

44
- Owner's Tool Kit
  44
- Periodic Maintenance and Lubrication Chart
  46
- Removing and Installing Cowlings and Panels
  49
- Checking the Spark Plugs
  52
- Engine Oil and Oil Filter Cartridge
  54
- Chain Drive Oil
  57
- Coolant
  58
- Cleaning the Air Filter Element
  60
- Adjusting the Engine Idling Speed
  61
- Checking the Throttle Cable Free Play
  62
- Valve Clearance
  62
- Tires
  62
- Cast Wheels
  64
- Front and Rear Brake Lever Free Play
  65
- Adjusting the Rear Brake Lock Lever Cable
  65
- Checking the Front and Rear Brake Pads
  66
- Checking the Brake Fluid Level
  67
- Changing the Brake Fluid
  68
- Checking and Lubricating the Throttle Grip and Cable
  68
- Lubricating the Front and Rear Brake Levers
  69
- Checking and Lubricating the Centerstand and Sidestand
  69
- Checking the Front Fork
  70
- Checking the Steering
  71
- Checking the Wheel Bearings
  71
- Battery
  72
- Replacing the Fuses
  73
- Replacing the Headlight Bulb
  75
- Tail/Brake Light
  76
- Replacing a Front Turn Signal Light Bulb
  77
- Replacing a Rear Turn Signal Light Bulb
  77
- License Plate Light
  78
  - Replacing an Auxiliary Light Bulb
    78
  - Troubleshooting
    78
  - Troubleshooting Charts
    79

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