Table of Contents
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Power Max
Model No. 38624—Serial No. 310000001 and Up
Model No. 38634—Serial No. 310000001 and Up
Model No. 38644—Serial No. 310000001 and Up
Model No. 38654—Serial No. 310000001 and Up
Introduction
This snowthrower is intended to be used by
residential homeowners or professional, hired
operators. It is designed primarily for removing
snow from paved surfaces, such as driveways
and sidewalks, and other surfaces for traffic on
residential or commercial properties. It is not
designed for removing materials other than snow,
nor is a model with a pivoting scraper designed for
clearing off gravel surfaces.
Read this information carefully to learn how to operate
and maintain your product properly and to avoid injury
and product damage. You are responsible for operating
the product properly and safely.
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a
dealer, or to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready. Figure 1
identifies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.
Figure 1
1. Model and serial number location
© 2009—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
Snowthrowers
Model No.
Serial No.
This manual identifies potential hazards and has
safety messages identified by the safety alert symbol
(Figure 2), which signals a hazard that may cause serious
injury or death if you do not follow the recommended
precautions.
1. Safety alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical
information and Note emphasizes general information
worthy of special attention.
contains chemicals known to the State of
California to cause cancer, birth defects,
This spark ignition system complies with Canadian
ICES-002.
The enclosed Engine Owner's Manual is supplied
for information regarding the US Environmental
Protection Agency (EPA) and the California
Emission Control Regulation of emission systems,
maintenance, and warranty. Replacements may be
ordered through the engine manufacturer.
Register at www.Toro.com.
Form No. 3362-558 Rev A
Figure 2
Warning
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product
or other reproductive harm.
Operator's Manual
Original Instructions (EN)
Printed in the USA
All Rights Reserved
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Table of Contents
Related Manuals for Toro Power Max 38624
Summary of Contents for Toro Power Max 38624
- Page 1 Whenever you need service, genuine Toro parts, or worthy of special attention. additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model Warning and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers CALIFORNIA on the product.
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Page 2: Before Operating
Safety Before Operating Caution: Improper use may result in loss of fingers, hands, or feet. Read and understand the contents of this manual before operating the snowthrower There is a high-speed Become familiar with all controls and know impeller close to the how to stop the engine quickly opening. -
Page 3: Clearing A Clogged Discharge Chute
– When practical, remove gas-powered equipment • Do not run the engine indoors, except when starting from the truck or trailer and refuel it on the the engine and for transporting the snow thrower ground. If this is not possible, then refuel such in or out of the building. -
Page 4: Toro Snowthrower Safety
Store fuel in an approved fuel container. Remove the key from the ignition switch The following list contains safety information specific before storing the snowthrower. to Toro products or other safety information that you must know. • Purchase only genuine Toro replacement parts and accessories. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Important: Safety and instruction decals are located near areas of potential danger. Replace damaged decals. 107-3040 1. Cutting dismemberment, impeller and cutting dismemberment, auger hazards—keep bystanders a safe distance from the snowthrower. 106-4525 Reorder part no. 112-6633 1. - Page 6 112-6627 (Models 38634, 38644, and 38654) 1. Left turn control 3. Warning—read the 5. Cutting/dismemberment 7. Auger/impeller Operator’s Manual. hazard, impeller—keep drive—squeeze the lever to away from moving parts; engage; release the lever remove the ignition key and to disengage. read the instructions before servicing or performing maintenance.
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Page 7: Loose Parts
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle bolts Curved washers Install the upper handle. Locknuts – No parts required Install the wheel clutch cable ends – No parts required Install the traction control linkage. -
Page 8: Installing The Upper Handle
1. Installing the Upper Handle 2. Installing the Wheel Clutch Cable Ends Handle bolts Curved washers Procedure Locknuts Models 38634, 38644, and 38654 only Procedure 1. Unwrap the cable ends from the lower handle (Figure 5). Note: Do not remove the rubber band on the cables until you have installed the upper handle. -
Page 9: Installing The Traction Control Linkage
3. Installing the Traction Control Linkage Procedure 1. Remove the hairpin cotter and washer from the lower end of the speed control rod and insert the lower end of the rod into the lower link arm so that the bent end of the speed control rod faces rearward Figure 7 (Figure 10). -
Page 10: Installing Chute Control Rod
cap down (but do not move the Quick Stick) and rotate the discharge chute until they do. 3. Align the flattened back end of the long chute control rod with the flattened front end of the short rod that extends from the control panel so that they nest together (Figure 14). -
Page 11: Connecting The Wire To The Headlight
6. Filling the Engine with Oil Procedure Your snowthrower comes with oil in the engine crankcase. Note: Before starting the engine, check the oil level and add oil if necessary. Figure 16 Use automotive detergent oil with an API service 1. -
Page 12: Checking The Traction Drive Operation
9. Checking the Traction Drive Operation Procedure If the traction drive is not properly adjusted, the snowthrower may move in the direction opposite of what you intended, causing injury and/or property damage. Carefully check the traction drive and adjust it properly, if necessary. -
Page 13: Product Overview
B. Disconnect the trunnion from the speed selector lever (Figure 11). C. Turn the trunnion upward (counterclockwise) on the speed control rod (Figure 11). D. Connect the trunnion to the speed selector lever (Figure 11). 7. If you made any adjustments, repeat this procedure until no adjustments are required. -
Page 14: Starting The Engine
Fill the fuel tank with fresh unleaded regular gasoline from a major name-brand service station (Figure 24). Important: To reduce starting problems, add fuel stabilizer to the fuel all season, mixing it with gasoline less than 30 days old. Do not add oil to the gasoline. -
Page 15: Stopping The Engine
The electrical cord can become damaged, causing a shock or fire. Thoroughly inspect the electrical cord before using the snowthrower. If the cord is damaged, do not operated the snowthrower. Replace or repair the damaged cord immediately. Contact an Authorized Service Dealer for assistance. Figure 28 Important: To prevent damaging the electric starter, run it in short cycles (5 seconds... -
Page 16: Operating The Traction Drive
2. Wait for all moving parts to stop before leaving the operating position. 3. Remove the ignition key. 4. Close the fuel shutoff valve by rotating it clockwise (Figure 32). Figure 33 2. To stop the traction drive, release the traction lever. Using the Wheel Clutch Levers Models 38634, 38644, and 38654 only Figure 32... -
Page 17: Operating The Auger/Impeller Drive
Operating the Auger/Impeller Drive 1. To engage the auger/ impeller drive, squeeze the right hand (auger/ impeller) lever to the handgrip (Figure 37). Figure 35 Momentarily squeezing and releasing the left or right wheel clutch lever also allows for steering adjustments to keep the snowthrower going in a straight line, especially in deep snow. -
Page 18: Unclogging The Discharge Chute
Operating the Quick Stick™ Moving the Chute Deflector Hold the blue trigger cap down and move the Quick Hold the blue trigger cap down to use the Quick Stick Stick forward to lower the chute deflector; move it to move the discharge chute and the chute deflector. rearward to raise the chute deflector (Figure 40). -
Page 19: Operating Tips
Engage the auger/impeller to clear any remaining • If the engine slows down under a load or the wheels snow from inside the housing. Rotate the Quick slip, shift the snowthrower into a lower gear. Stick to prevent it from freezing. Stop the engine, •... -
Page 20: Recommended Maintenance Schedule(S)
Important: You can find more information about maintaining and servicing your snowthrower at www.Toro.com. Important: Refer to your engine operator’s manual for additional maintenance procedures. For engine adjustments, repairs, or warranty service not covered in this manual, contact an Authorized Briggs &... -
Page 21: Checking And Adjusting The Skids And Scraper
Checking and Adjusting the Checking and Adjusting the Skids and Scraper Skids Service Interval: Yearly—Check the skids and the Service Interval: Yearly—Check the skids and adjust scraper and adjust them if necessary. them if necessary. All models except model 38654 Model 38654 only Check the skids and the scraper to ensure that the auger Check the skids to ensure that the auger does not... -
Page 22: Checking And Adjusting The Traction Cable
set the skids far enough down to prevent the auger 2. Loosen or tighten the turnbuckle to adjust the pin blades from contacting the ground. until it is the proper gap from the front edge of the slot. Note: The pivoting scraper on the snowthrower is 3. -
Page 23: Checking Auger Gearbox Oil Level
Checking the Auger Gearbox Oil Level Service Interval: Yearly—Check the auger gearbox oil and add oil if necessary. 1. Move the snowthrower to a level surface. 2. Clean the area around the pipe plug (Figure 50). Figure 48 1. Tab 2. -
Page 24: Lubricating The Hex Shaft
Lubricating the Hex Shaft Service Interval: Yearly—Lubricate the hex shaft. Lightly lubricate the hex shaft yearly with automotive engine oil (Figure 53). Figure 51 1. Using SAE 30 at outdoor 2. Using 10W-30 at outdoor temperatures below 40°F temperatures above (4°C) will result in hard 80°F (27°C) may result in starting. -
Page 25: Replacing The Spark Plug
Replacing the Spark Plug Service Interval: Every 100 hours—Replace the spark plug. Use a Champion QC12YC or equivalent spark plug. Note: To access the spark plug, you must first remove the upper snow hood (Figure 55). Figure 56 1. Spark-plug wire 3. -
Page 26: Adjusting The Discharge Chute Latch
Replacing the Drive Belts If the auger/impeller drive belt or the traction drive belt becomes worn, oil-soaked, or otherwise damaged, go to www.Toro.com for additional service information or have an Authorized Service Dealer replace the belt. Replacing the Headlight Bulb Use a GE 892 16W halogen light bulb. -
Page 27: Preparing The Snowthrower For Storage
Storage • Gasoline vapors can explode. • Do not store gasoline more than 30 days. Figure 63 • Do not store the snowthrower in an enclosure near an open flame. 4. Insert a new bulb into the back of the headlight •... -
Page 28: Removing The Snowthrower From Storage
areas before painting, and use a rust preventative to prevent the metal parts from rusting. 17. Tighten all loose screws, bolts, and locknuts. Repair or replace any damaged parts. 18. Cover the snowthrower and store it in a clean, dry place out of the reach of children. -
Page 29: Troubleshooting
5. Unclog the discharge chute. 6. The auger/impeller drive belt is loose 6. Install and/or adjust the auger/impeller or is off the pulley. drive belt; refer to www.Toro.com for servicing information or take the snowthrower to an Authorized Service Dealer. - Page 30 Corrective Action 7. The auger/impeller drive belt is worn 7. Replace the auger/impeller drive belt; or broken. refer to www.Toro.com for servicing information or take the snowthrower to an Authorized Service Dealer. Discharge chute either does not lock into 1. The discharge chute latch is not 1.
- Page 31 Notes:...
- Page 32 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer.