SPARK PLUG AND PLUG CAP INSTALLATION
• Install the spark plugs to the cylinder heads by finger tight,
and then tighten them to the specified torque.
Spark plug: 11 N·m (1.1 kgf-m, 8.0 lb-ft)
When installing a spark plug, carefully turn the spark
plug wrench by finger into the threads of the cylinder
head to prevent damage the aluminum threads.
• Install the spark plug caps.
VALVE CLEARANCE
Inspect initially at 1 000 km (600 miles, 2 months) and
every 12 000 km (7 500 miles, 24 months) thereafter.
Valve clearance must be checked and adjusted when:
(1) the valve mechanism is service, and
(2) the camshafts are serviced.
Check and adjust the clearance to the specification.
Valve clearance (when cold):
IN. 0.08 – 0.13 mm (0.003 – 0.005 in)
EX. 0.17 – 0.22 mm (0.007 – 0.009 in)
NOTE:
* The clearance specification is for COLD state.
* Both intake and exhaust valves must be checked and adjusted
when the piston is at Top Dead Center (TDC) of the compres-
sion stroke.
• Remove the rear and front seats. (8-3)
• Remove the fuel tank. (6-3)
• Remove the right frame cover. (8-4)
• Remove the spark plug caps.
• Loosen the inlet pipe screws.
PERIODIC MAINTENANCE 2-7
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Questions and answers
Fuelpumpdirectioninoutihaveindirectionfacingfuelpump?theywouldn’tallowmetospace
The correct fuel pump direction for a Suzuki VZ800 is to pump fuel from the tank to the carburetors. It should prime the carbs during startup and continue to supply fuel during idle and operation. If it stops at idle, there may be a malfunction.
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