ABB ACQ580-01 Quick Installation And Start-Up Manual
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ABB ACQ580-01 Quick Installation And Start-Up Manual

ABB ACQ580-01 Quick Installation And Start-Up Manual

Ul type 4x (ip66) drives, nec types
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DRIVES FOR WATER
ACQ580-01 UL Type 4X (IP66) drives, NEC types
Quick installation and start-up guide
This guide is applicable to the North American product types. There is a separate guide for the global (IEC) product types.
Documentation in other languages
Safety instructions
WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If
you are not a qualified electrical professional, do not do electrical installation or maintenance work.
WARNING! Before you activate the automatic fault reset or automatic restart functions of the drive control
program, make sure that no dangerous situations can occur. These functions reset the drive automatically and
continue operation after a fault or supply break. If these functions are activated, the installation must be clearly
marked as defined in IEC/EN/UL 61800-5-1, subclause 6.5.3, for example, "THIS MACHINE STARTS AUTOMATICALLY".
•
Do not do work on the drive, motor cable, motor, or control cables when the drive is connected to the input power.
Before you start the work, isolate the drive from all dangerous voltage sources and make sure that it is safe to start the
work. Always wait for 5 minutes after disconnecting the input power to let the intermediate circuit capacitors
discharge.
•
Do not do work on the drive when a rotating permanent magnet motor is connected to it. A rotating permanent
magnet motor energizes the drive, including its input and output terminals.
•
Do not tilt the drive. The drive is heavy and has a high
center of gravity. It can topple accidentally.
•
All frames have lifting eyes to assist with lifting.
•
Frames R3: Lifting the drive with a lifting device is
recommended since weight exceeds 50 lb (23 kg)
1. Unpack the drive
Keep the drive in its package until you are ready to install it.
Make sure that these items are included:
•
drive
•
mounting template
•
control panel (factory-installed inside the cover)
•
quick installation and start-up guide
•
multilingual residual voltage warning stickers
•
hardware and firmware manuals, if ordered
•
options in separate packages, if ordered.
Make sure that there are no signs of damage to the items.
2. Reform the capacitors
If the drive has not been powered up for a year or more, you must reform the DC link capacitors. See
contact ABB technical support.
3. Select the cables and fuses
Input power cable: Use symmetrical shielded cable (VFD cable) for the best EMC performance. NEC installations: Conduit
with continuous conductivity (Type EMT, RMC or LFMC) is also allowed and must be grounded on both ends. Non-metallic
conduit (Type LFNC) will not suppress EMC noise. If noise issues are occurring, changing to continuously conductive
conduit or shielded cable will be beneficial in most situations. Do not run input power wiring and motor wiring in the same
conduit.
Motor cable: ABB recommends symmetrically shielded VFD motor cable to reduce bearing current and wear and stress on
motor insulation and to provide the best EMC performance. Although not recommended, conductors inside conduit are
allowed in NEC installations. Continuously conductive (metallic) conduit (Type EMT, RMC or LFMC) should be grounded on
both ends. Non-metallic conduit (Type LFNC) will not suppress EMC noise. If noise issues are occurring, changing to
continuously conductive conduit or shielded cable will be beneficial in most situations. Use separate conduit run for each
motor. Do not run input power wiring and motor wiring in the same conduit.
Wet locations and underground cable: Use liquid-tight conduit in wet, dirty, dusty, corrosive or similar locations when
using conduit. Usage of Non-metallic conduit underground and in wet locations is allowed. However, these installations
inherently have an increased chance for nuisance problems due to the potential for water/moisture in the conduit. Water/
Ecodesign information
(EU 2019/1781 and SI 2021 No. 745)
About this document
3AXD50001020149 Rev A EN
2023-04-24
© 2023 ABB. All rights reserved.
Original instructions.
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  • Page 1 Do not run input power wiring and motor wiring in the same conduit. Motor cable: ABB recommends symmetrically shielded VFD motor cable to reduce bearing current and wear and stress on motor insulation and to provide the best EMC performance. Although not recommended, conductors inside conduit are allowed in NEC installations.

  • Page 2: Install The Drive On The Wall

    moisture in the conduit increases the likelihood of VFD faults or warnings. Proper installation is required to make sure there is no intrusion of water/moisture. For more information: see Hardware Manual, section Electrical Installation – North America • Power cable types: Use only copper conductors. •...

  • Page 3: Remove The Cover(S)

     Put the drive on the wall and tighten the screws 6. Remove the cover(s) 8 x T20 Torx Tighten to 2.2 ft-lb (3 Nm) 7. Optional - remove the cable/conduit box (to modify holes) - 4 screws 4 x T20 Torx Tighten to 2.2 ft-lb (3 Nm) 8.

  • Page 4: Connection Procedure

    PE conductor. Use a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must be more than 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, see the manufacturer’s instructions.

  • Page 5: Connect The Control Cables

    Prepare the power cables (conduit): • Attach the cable conduit fittings for the motor and input cabling to the cable entry holes Conduit Connect the power cables. For the tightening torques, refer to Terminal data for power connections. • Slide the conductors through the conduit. •...
  • Page 6  Default I/O connections (Water default) R6… R9 only: Ext 24V AC/DC input to power up the control unit when the main supply is disconnected. Total load capacity of the auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC). Terminals Wire size Tightening torque...
  • Page 7  Control cable installation examples This section shows examples for routing the control cables. Utilize the retaining clips along the edge of the controller. BRAKE RES MOTOR INPUT BRAKE RES MOTOR L1 L2 L3 R- T1/U T2/V T3/W T2/V T3/W UDC+ ...
  • Page 8 Overview and connection diagrams for connecting the drive to the fieldbus are shown below. Fieldbus controller Termination ON Fieldbus 1) The devices at both ends on the fieldbus must have termination set to ON. 2) One device, preferably at the end on the fieldbus, must have bias set to ON.

  • Page 9: Motor Overload Protection

    Select Start set-up and press (Next). To complete the first start assistant, select the values and settings when prompted by the assistant. Continue until the panel shows that the first start is complete. When the panel shows that the first start is complete, the drive is ready for use.

  • Page 10: Fieldbus Communication

    parameters. To enable protection using motor model parameters or measurement devices set parameter 35.11 and subsequent parameters through 35.55. To adjust motor class curves (default is class 20), change parameters 35.56 and 35.57. Use the information key ( ) on the drive control panel for more information on setting group 35 parameters. You must set the drive overload parameters correctly, or motor damage could occur.

  • Page 11: Warnings And Faults

    3381 Output phase loss All three phases are not connected to the motor. 5090 STO hardware failure STO hardware diagnostics has detected hardware failure. Contact ABB. A5A0 5091 Safe torque off The Safe torque off (STO) function is active. A7CE...
  • Page 12 6) UL 61800-5-1, CSA C22.2 No. 274: The drive is suitable for use on a circuit capable of delivering not more than 100,000 symmetrical Amperes (rms) at 600 V maximum when protected by the ABB recommended fuses, internally or externally. Option +F254 (UL98 input disconnect switch with handle and internal fuses) provides branch circuit protection at this 100,000 A rating without the need for external upstream fuses.

  • Page 13: Ambient Conditions

     Terminal data for power connections  Input power cables with disconnect switch option (F254) Frame 2T1, 4T2, 6T3 PE (same ground lug for all three frames) size Min. wire size Max. wire size Tightening torque Max. wire size Tightening torque (solid/stranded) (solid/stranded) (solid/stranded)

  • Page 14: Safe Torque Off (Sto)

    TT, and IT (ungrounded or high-resistance symmetrically grounded). For the installation requirements for corner-grounded systems at this altitude, contact your local ABB representative. Surrounding air temperature Operation: -15 … +50 °C (5 … 122 °F). No frost permitted. At temperatures over 40 °C (104 °F), the rated output current must be derated by 1% for each added 1 °C (1.8 °F).

  • Page 15: Related Documents

    WEEE TÜV Nord UKCA Related documents Document Code (English) ACQ580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual 3AXD50000044862 ACQ580 pump control program firmware manual 3AXD50000035867 ACS-AP-I, -S, -W and ACH-AP-H, -W Assistant control panels user's manual 3AUA0000085685...

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