Page 1 ABB drives Supplement Flange mounting kit installation...
Page 2 3AXD50000119172 (type codes R1 to R3 ACX580-01-02A7- 4, ACX580-01- 03A4-4, etc.) Flange mounting kit quick installation guide for ACS880-01 frames 3AXD50000026158 R1 to R3 Flange mounting kit quick installation guide for ACS880-01 frames 3AXD50000026159 R4 to R5 Flange mounting kit quick installation guide for ACS880-01 and...
Page 3 Table of contents 3. Mechanical installation for ACS880-01 4. Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 5. Mechanical installation for ACS880-11 and ACS880-31 6. Mechanical installation for ACH580-31 and ACQ580-31  2018 ABB Oy. All Rights Reserved. 3AXD50000019100 Rev E EFFECTIVE: 2018-02-02...
Page 5: Table Of Contents
Degree of protection ............15 ACS880-01, ACS580-01, ACSH580-01 and ACQ580-01 ..... 15 ACS880-11, ACS880-31, ACH580-31 and ACX580-31 .
Page 6 6 Table of contents Frames R4 to R5 ............39 Frames R6 to R9 .
Page 7 Frames R6 and R8 ........... . . 118 7. Dimension drawings for ACS880-01 Contents of this chapter .
Page 8 Attaching points and hole dimensions ........207 11. ACS880-01 mounting examples Contents of this chapter .
Page 9 Providing feedback on ABB Drives manuals ........
Page 10 10 Table of contents...
Page 11: Introduction To The Supplement
This chapter describes the supplement. Applicability This supplement applies to the following flange mounting kits: • ACS880-01 drive (frames R1 to R9) • ACS880-11 and ACS880-31 drives (frames R3, R6, and R8) • ACS580-01, ACH580-01 and ACQ580-01 drives (frames R0 to R9) •...
Page 12: Purpose Of The Supplement
ACQ580-01, Dimension drawings for ACS880-11 and ACS880-31 Dimension drawings for ACH580-31 and ACQ580-31 contain dimension drawings of the flange mounting kit. ACS880-01 mounting examples contains example drawings for the different frame sizes. Related documents List of related manuals on the inside of the front cover.
Page 13: Hardware Description
Cable boxes are not compatible with flange mounting kits. Layout and mounting position The flange-mounted drive is installed in a tilted (ACS880-01 frames R1 to R5 and ACS880-11, ACS880-31, ACH580-31 and ACQ580-31 frame R3) or an upright position.
Page 14: Example: Tilted Position
14 Hardware description Example: tilted position Mounting plate Top flange bracket Lifting hole Side flange bracket Cable shelf Bottom flange bracket Drive heat sink in the cooling air channel...
Page 15: Example: Upright Position
Bottom flange bracket Degree of protection ACS880-01, ACS580-01, ACSH580-01 and ACQ580-01 The degree of protection of a flange-mounted IP21 drive is IP20 on the front side and IP55 on the backside. The degree of protection of a flange-mounted IP55 drive is IP55 on both the front side and the backside.
Page 16: Special Requirements
Delivered with cover. You can leave the cover in place. Delivered with cover. You can leave the cover in place. Frame size ACS880-01 IP20, IP21, IP55 Insert sealing plug. Insert sealing plug and attach sealing tapes. Frame size ACS880-11, ACS880-31, ACH580-31, ACQ580-31 (IP21, IP55) Attach gasket.
Page 17: Ordering Codes
This table applies to ACS580-01 R0 frame types -02A6-4, -03A3-4, -04A0-4 and -05A6-4 and ACS580-01 R1 frame types -07A2-4, -09A4-4 and -12A6-4. Frame size Ordering code ACS580-01, Ordering code ACS880-01 ACH580-01, ACQ580-01 3AXD50000031455 (IP21 and IP55) 3AXD50000031456 (IP21 and IP55)
Page 18 Ordering code ACS880-11 Ordering code ACS880-31 3AXD50000164318 3AXD50000164318 Frame size Ordering code ACH580-31 Ordering code ACQ580-31 3AXD50000181018 3AXD50000181018 3AXD50000179633 3AXD50000179633 3AXD50000164318 3AXD50000164318 Note for ACS880-01: The separately ordered flange retrofit is kit compatible only with drives that have been produced after 2016-01-01.
Page 19: Mechanical Installation For Acs880-01
Mechanical installation for ACS880-01 19 Mechanical installation for ACS880-01 Contents of this chapter This chapter describes how to install the drive with the flange mounting kit mechanically. Safety WARNING! For frame sizes R6 to R9: Use the lifting eyes of the drive when you lift the drive.
Page 20: Examining The Installation Site
20 Mechanical installation for ACS880-01 Examining the installation site Make sure that the installation site agrees with these requirements: • The installation site has sufficient ventilation to prevent overheating of the drive. See section Losses, cooling data and noise in the hardware manual for the required air flow in the cooling air channel and in the front part of the drive.
Page 21: Unpacking And Examining The Delivery
Mechanical installation for ACS880-01 21 Unpacking and examining the delivery  Transport package contents The flange mounting kit package is either in the drive package, tied with straps onto the drive package or sent separately. Examine that all items are present and there are no signs of damage.
Page 22: Frames R1 To R5
22 Mechanical installation for ACS880-01 Frames R1 to R5 Item Description Item Description Straps Cardboard sleeve Printed manuals and quick guides, 6…7 Cushions manuals CD and multilingual residual voltage warning stickers Cardboard cover Drive with factory installed options Flange mounting kit...
Page 23: Frames R6 To R9
Mechanical installation for ACS880-01 23 Frames R6 to R9 Item Description Item Description Straps Drive with factory installed options Cardboard cover Pallet stopper Flange mounting kit Pallet tray Cardboard sleeve Printed manuals and quick guides, manuals CD and multilingual residual...
Page 24: Flange Mounting Kit Package Contents
24 Mechanical installation for ACS880-01  Flange mounting kit package contents The illustrations show the layout of the flange mounting kit packages. Examine that all items are present and there are no signs of damage. Frames R1 to R3 Quick guide...
Page 25: Frames R4 To R5
Mechanical installation for ACS880-01 25 Frames R4 to R5 Quick guide Mounting template Bottom bracket Top bracket Side brackets Cardboard tray Sealing plug Top cardboard cover Option kit package label Screw package: • M6 nut (14 pcs) * • M6×20 screw (2 pcs) •...
Page 26: Frames R6 To R9
26 Mechanical installation for ACS880-01 Frames R6 to R9 Quick guide Mounting template Top bracket Bottom bracket Side brackets Top cardboard cover Option kit package label Screw package: • M6 nut (11 pcs) * • M6×10 T30 (12 pcs) • M6×25 T25 (R6…R8: 16 pcs,...
Page 27: Mounting Template
Mechanical installation for ACS880-01 27  Mounting template The flange mounting kit package includes a template in actual size for drilling the mounting holes and cutting the holes in the mounting plate. An example template is shown below.
Page 28: Installing The Drive
28 Mechanical installation for ACS880-01 Installing the drive  Free space requirements The flange-mounted drives can be installed side by side. For free space requirements above and below the drives, see the table. ACS880-01 Above Above Below 7.87 11.81 7.87 11.81...
Page 29: Installing Drives Above One Another
Mechanical installation for ACS880-01 29  Installing drives above one another Make sure that the outlet cooling air flows away from the drive above. 200 mm (7.87 in.) 120 mm (4.72 in.) 250 mm 120 mm (9.84 in.) (4.72 in.) 300 mm (11.81 in.)
Page 30: Installation Procedure
30 Mechanical installation for ACS880-01 Installation procedure  Frames R1 to R3 1. To remove the fan assembly, push the retaining clip with a flat screwdriver. Lift the assembly up.
Page 31 Mechanical installation for ACS880-01 31 2. Insert the sealing plug to the hole shown in the figure. 3. Reinstall the fan assembly in reverse order.
Page 32 32 Mechanical installation for ACS880-01 4. Attach the top and bottom U-brackets to the drive. 4 × M5 nut 6 N·m...
Page 33 Mechanical installation for ACS880-01 33 5. First attach the side brackets (a) to the top and bottom U-brackets with four M6 nuts. Then, attach the tightening brackets (b) to the both ends with four M5×20 screws. Last attach the sealing plate (c) to the bottom of the drive with two M5×50 screws T20.
Page 34 34 Mechanical installation for ACS880-01 6. Attach the top and bottom brackets to the side brackets. 8 × M6 nut 10 N·m...
Page 35 Mechanical installation for ACS880-01 35 7. Push the grounding plate (d) to the alignment pins of the bottom bracket and fasten the plate to the drive with one M5×25 screw T20 and three M6 nuts. Then attach the cable shelf (e) to the bottom bracket with two M6 nuts.
Page 36 36 Mechanical installation for ACS880-01 8. See chapter Dimension drawings for ACS880-01 for the dimensions of the flange and the required opening in the mounting plate. Attach the mounting template from the flange mounting kit package onto the mounting plate.
Page 37 Mechanical installation for ACS880-01 37 9. Attach chains to the drive lifting holes and lift the drive with a lifting device onto the opening in the mounting plate. 10. Attach the bottom bracket with one screw. 1 × M6×25 screw...
Page 38 38 Mechanical installation for ACS880-01 11. Attach the top bracket with one screw. 1 × M6×25 screw 10 N·m 12. Attach the rest of the mounting screws. Remove the chains. 8 × M6×2 screw 10 N·m...
Page 39: Frames R4 To R5
Mechanical installation for ACS880-01 39  Frames R4 to R5 1. To remove the fan assembly, lift the fan mounting plate up from the front edge. Unplug the power supply wires. Lift the assembly off. 2. Insert the sealing plug to the hole shown in the figure.
Page 40 40 Mechanical installation for ACS880-01 3. Reinstall the fan assembly in reverse order. 4. Attach the sealing tapes on both sides of the drive.
Page 41 Mechanical installation for ACS880-01 41 5. Attach the side brackets to the drive. Note that R4 has 6 screws for attaching the side brackets while R5 has 8 screws. R4: 6 × M6×10 screw T30 R5: 8 × M6×10 screw T30 8 N·m...
Page 42 42 Mechanical installation for ACS880-01 7. Attach the top bracket to the side brackets. 4 × M6 nut 10 N·m 8. Attach the cable shelf to the bottom bracket. 3 × M6 nut 10 N·m...
Page 43 Mechanical installation for ACS880-01 43 9. See chapter Dimension drawings for ACS880-01 for the dimensions of the flange and the required opening in the mounting plate. Attach the mounting template from the flange mounting kit package onto the mounting plate.
Page 44 44 Mechanical installation for ACS880-01 10. UL Type 12 drives only: Attach the hood to the cooling channel. 3 × M6 nut 10 N·m Back Front Back Front Back: View from top Back: View from bottom...
Page 45 Mechanical installation for ACS880-01 45 11. Attach the chains to the lifting holes of the flange and lift the drive with a lifting device onto the opening in the mounting plate. 12. Attach the top bracket with one screw. 1 × M6×25...
Page 46 46 Mechanical installation for ACS880-01 13. Attach the bottom bracket with one screw. 1 × M6×25 10 N·m 14. Attach the rest of the mounting screws. Remove the chains. 12 × M6×25 10 N·m...
Page 47: Frames R6 To R9
Mechanical installation for ACS880-01 47  Frames R6 to R9 1. Attach the side brackets of the flange to the drive. 12 × M6×10 T30 6 N·m 2. Attach the top and bottom brackets. 8 × M6 nut 6 N·m...
Page 48 48 Mechanical installation for ACS880-01 3. See chapter Dimension drawings for ACS880-01 for the dimensions of the flange and the required opening in the mounting plate. Attach the mounting template from the flange mounting kit package onto the mounting plate.
Page 49 Mechanical installation for ACS880-01 49 4. UL Type 12 drives only: Attach the hood to the cooling channel. 3 × M6 nut 6 N·m Back Front Back: View from bottom Back: View from top 5. Attach the chains to the lifting holes of the flange and lift the drive with a lifting...
Page 50 50 Mechanical installation for ACS880-01 6. Attach the top bracket with one screw. 1 × M6×25 6 N·m 7. Attach the bottom bracket with one screw. 1 × M6×25 6 N·m...
Page 51 Mechanical installation for ACS880-01 51 8. Attach the rest of the mounting screws. Remove the chains. R6…R8: 14 × M6×25 6 N·m 16 × M6×25 6 N·m...
Page 52 52 Mechanical installation for ACS880-01...
Page 53: Mechanical Installation For Acs580-01, Ach580-01 And Acq580-01
Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 53 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 Contents of this chapter This chapter describes how to install the drive with the flange mounting kit mechanically. Safety WARNING! For frame sizes R6 to R9: Use the lifting eyes of the drive when you lift the drive.
Page 54: Examining The Installation Site
54 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 Examining the installation site Make sure that the installation site agrees with these requirements: • The installation site has sufficient ventilation to prevent overheating of the drive. See section Losses, cooling data and noise in the hardware manual for the required air flow in the cooling air channel and in the front part of the drive.
Page 55: Unpacking And Examining The Delivery
Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 55 Unpacking and examining the delivery  Transport package contents The flange mounting kit package is either in the drive package, tied with straps onto the drive package or sent separately. Examine that all items are present and there are no signs of damage.
Page 56: Frames R6 To R9
56 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 Frames R6 to R9 Item Description Item Description Straps Drive with factory installed options Cardboard cover Pallet stopper Flange mounting kit Pallet tray Cardboard sleeve Printed manuals and quick guides, manuals CD and multilingual residual voltage warning stickers To unpack: •...
Page 57: Flange Mounting Kit Package Contents
Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 57  Flange mounting kit package contents The drawings below show the layout of the flange mounting kit packages. Examine that all items are present and there are no signs of damage. Frames R0 to R4 Mounting template Quick guide Tightening brackets...
Page 58: Frame R5
58 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 Frame R5 Mounting template Quick guide Tightening brackets Bottom bracket Side brackets Cardboard tray Top cardboard cover Option kit package label Screw package: • M4 nut (2 pcs) • M5x20 screw (4 pcs) •...
Page 59: Frames R6 To R9
Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 59 Frames R6 to R9 Quick guide Mounting template Top bracket Bottom bracket Side brackets Top cardboard cover Option kit package label Screw package: • M6 nut (11 pcs) • M6×10 T30 (12 pcs) * •...
Page 60: Installing The Drive
60 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 Installing the drive  Free space requirements The flange-mounted drives can be installed side by side. For free space requirements above and below the drives, see the table. ACX580-01 Above Above Below 3.94 7.87 3.94...
Page 61: Installing Drives Above One Another
Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 61  Installing drives above one another Make sure that the outlet cooling air flows away from the drive above. 200 mm (7.87 in.) 120 mm (4.72 in.) 250 mm 120 mm (9.84 in.) (4.72 in.) 300 mm (11.81 in.)
Page 62: Installation Procedure
62 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 Installation procedure  Frames R0 to R5 1. Frames R0…R4: To remove the fan assembly, push the retaining clip with a flat screwdriver. Lift the assembly up. See also steps for IP21 on page 66. 2.
Page 63 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 63 3. Frames R0…R4: Reinstall the fan assembly. 4. Frames R0…R5: Attach the U-brackets to the back of the drive. 4 × M6 nut 6 N·m...
Page 64 64 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 5. Frames R0…R5: First attach the side brackets (a) to the U-brackets which were attached in step 4 with M6 nuts. Then attach the tightening brackets (b) to both ends with M5×20 screws. 4 ×...
Page 65 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 65 6. Frames R0…R5: Attach the top (c) and bottom (d) brackets to the side brackets, first the inner sides (the sides that touch the drive), then the outer sides. Remove the tightening bracket (e) from the front of the fan. 8 ×...
Page 66 66 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 Note for frames R0…R5, P21: • If you use the IP21 cover with the flange mounting kit, install an internal fan (sold separately) to the drive or remove the IP21 cover for ventilation (f). •...
Page 67 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 67 Optional steps: • If you wish to install the power cable shelf lower on the bottom bracket, first remove the cover and lead-through plate. • Then detach the power cable shelf and attach it to the bottom bracket with M4 nuts.
Page 68 68 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 Note: Frame R3 is shown here as an example. The cable shelf varies in different frame sizes. Note: Reinstall the screws to avoid moisture exchange through the empty holes! 1.5 N·m 2 × M4 nut 1.5 N·m...
Page 69 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 69 7. See chapter Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 for the dimensions of the flange and the required opening in the mounting plate. Attach the mounting template from the flange mounting kit package onto the mounting plate.
Page 70 70 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 8. UL Type 12 drives only: Attach the hood to the cooling channel. R0…R2: 2 × M6 nuts R3…R5: 3 × M6 nuts 6 N·m Front Back Front Back Back: View from top Back: View from bottom...
Page 71 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 71 9. Attach chains to the drive lifting holes and lift the drive with a lifting device onto the opening in the mounting plate. 10. Attach the bottom bracket with one screw. 11. Attach the top bracket with one screw. 12.
Page 72: Frames R6 To R9
72 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01  Frames R6 to R9 1. Attach the side brackets of the flange to the drive. 12 × M6×10 T30 6 N·m 2. Attach the top and bottom brackets. 8 × M6 nut 6 N·m...
Page 73 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 73 3. See chapter Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 for the dimensions of the flange and the required opening in the mounting plate. Attach the mounting template from the flange mounting kit package onto the mounting plate.
Page 74 74 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 4. UL Type 12 drives only: Attach the hood to the cooling channel. 3 × M6 nut 6 N·m Back Front Back: View from bottom Back: View from top 5. Attach the chains to the lifting holes of the flange and lift the drive with a lifting device onto the opening in the mounting plate.
Page 75 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 75 6. Attach the top bracket with one screw. 1 × M6×25 6 N·m 7. Attach the bottom bracket with one screw. 1 × M6×25 6 N·m...
Page 76 76 Mechanical installation for ACS580-01, ACH580-01 and ACQ580-01 8. Attach the rest of the mounting screws. Remove the chains. R6…R8: 14 × M6×25 6 N·m 16 × M6×25 6 N·m...
Page 77: Mechanical Installation For Acs880-11 And Acs880-31
Mechanical installation for ACS880-11 and ACS880-31 77 Mechanical installation for ACS880-11 and ACS880-31 Contents of this chapter This chapter describes how to install the drive with the flange mounting kit mechanically. Safety WARNING! For frame sizes R6 and R8: Use the lifting eyes of the drive when you lift the drive.
Page 78: Examining The Installation Site
78 Mechanical installation for ACS880-11 and ACS880-31 Examining the installation site Make sure that the installation site agrees with these requirements: • The installation site has sufficient ventilation to prevent overheating of the drive. See section Losses, cooling data and noise in the hardware manual for the required air flow in the cooling air channel and in the front part of the drive.
Page 79: Unpacking And Examining The Delivery
Mechanical installation for ACS880-11 and ACS880-31 79 Unpacking and examining the delivery  Transport package contents The flange mounting kit package is either in the drive package, tied with straps onto the drive package or sent separately. Examine that all items are present and there are no signs of damage.
Page 80: Frame R3
80 Mechanical installation for ACS880-11 and ACS880-31 Frame R3 3AXD50000041449 Item Description Item Description Mounting template Sleeve PET straps Package cushion Printed quick guides and manuals, Foam cushion multilingual residual voltage warning sticker, manuals CD Tray Drive with factory installed options. •...
Page 81: Frames R6 And R8
Mechanical installation for ACS880-11 and ACS880-31 81 Frames R6 and R8 Item Description Item Description Straps Drive with factory installed options Cardboard cover Pallet stopper Flange mounting kit Pallet tray Cardboard sleeve Printed manuals and quick guides, manuals CD and multilingual residual voltage warning stickers To unpack: •...
Page 82: Flange Mounting Kit Package Contents
82 Mechanical installation for ACS880-11 and ACS880-31  Flange mounting kit package contents The illustrations below show the layout of the flange mounting kit packages. Examine that all items are present and there are no signs of damage. Frame R3 Mounting template Quick guide Tightening brackets...
Page 83: Frames R6 And R8
Mechanical installation for ACS880-11 and ACS880-31 83 Frames R6 and R8 Quick guide Mounting template Top bracket Bottom bracket Side brackets Top cardboard cover Option kit package label Screw package: • M6 nut (11 pcs) * • M6×10 T30 (12 pcs) * •...
Page 84: Installing The Drive
84 Mechanical installation for ACS880-11 and ACS880-31 Installing the drive  Free space requirements The flange-mounted drives can be installed side by side. For free space requirements above and below the drives, see the table. ACS880-11 and ACS880-31 Above Above Below 7.87 11.81...
Page 85: Installing Drives Above One Another
Mechanical installation for ACS880-11 and ACS880-31 85  Installing drives above one another Make sure that the outlet cooling air flows away from the drive above. 200 mm (7.87 in.) 120 mm (4.72 in.) 250 mm 120 mm (9.84 in.) (4.72 in.) 300 mm (11.81 in.)
Page 86: Installation Procedure
86 Mechanical installation for ACS880-11 and ACS880-31 Installation procedure  Frame R3 1. Attach the U-brackets to back of the drive. 4 × M5 nut 6 N·m...
Page 87 Mechanical installation for ACS880-11 and ACS880-31 87 2. Attach the side brackets to the U-brackets with M6 nuts. 4 × M6 nut 10 N·m...
Page 88 88 Mechanical installation for ACS880-11 and ACS880-31 3. Attach the top and bottom brackets to the side brackets. 8 × M6 nut 10 N·m...
Page 89 Mechanical installation for ACS880-11 and ACS880-31 89 4. See chapter Dimension drawings for ACS880-11 and ACS880-31 for the dimensions of the flange and the required opening in the mounting plate. Attach the mounting template from the flange mounting kit package onto the mounting plate.
Page 90 90 Mechanical installation for ACS880-11 and ACS880-31 5. Attach chains to the drive lifting holes and lift the drive with a lifting device onto the opening in the mounting plate. 6. Attach the bottom bracket with one screw. 1 × M6×25 screw 10 N·m...
Page 91 Mechanical installation for ACS880-11 and ACS880-31 91 7. Attach the top bracket with one screw. 1 × M6×25 screw 10 N·m 8. Attach the rest of the mounting screws. Remove the chains. 8 × M6×25 screw 10 N·m...
Page 92: Frames R6 And R8
92 Mechanical installation for ACS880-11 and ACS880-31  Frames R6 and R8 1. Attach the gasket. (IP21, (IP21, IP55) IP55)
Page 93 Mechanical installation for ACS880-11 and ACS880-31 93 2. Attach the side brackets. Left 12 × M6×10 T30 6 N·m Right...
Page 94 94 Mechanical installation for ACS880-11 and ACS880-31 3. Attach the top and bottom brackets to the side brackets, first the inner side (the side that touches the drive), then the outer sides. 8 × M6 nut 6 N·m...
Page 95 Mechanical installation for ACS880-11 and ACS880-31 95 4. IP20: Install the sealing screws. R6 (IP20) R8 (IP20) 5 × M5×12 T20 9 × M5×12 T20 3 N·m 3 N·m...
Page 96 96 Mechanical installation for ACS880-11 and ACS880-31 5. See chapter Dimension drawings for ACS880-11 and ACS880-31 for the dimensions of the flange and the required opening in the mounting plate. Attach the mounting template from the flange mounting kit package onto the mounting plate.
Page 97 Mechanical installation for ACS880-11 and ACS880-31 97 6. UL Type 12 drives only: Attach the hood to the cooling channel. 3 × M6 nut 6 N·m Back Front Back Front Back: View from bottom Back: View from top...
Page 98 98 Mechanical installation for ACS880-11 and ACS880-31 7. Attach the chains to the lifting holes of the flange and lift the drive with a lifting device onto the opening in the mounting plate.
Page 99 Mechanical installation for ACS880-11 and ACS880-31 99 8. Attach the top bracket with one screw. 1 × M6×25 6 N·m 9. Attach the bottom bracket with one screw. 1 × M6×25 6 N·m...
Page 100 100 Mechanical installation for ACS880-11 and ACS880-31 10. Attach the rest of the mounting screws. Remove the chains. 14 × M6×25 6 N·m...
Page 101: Mechanical Installation For Ach580-31 And Acq580-31
Mechanical installation for ACH580-31 and ACQ580-31 101 Mechanical installation for ACH580-31 and ACQ580-31 Contents of this chapter This chapter describes how to install the drive with the flange mounting kit mechanically. Note! Some installation figures display the face of the ACH580-31 model instead of the ACQ580-31 model and vice versa.
Page 102: Safety
102 Mechanical installation for ACH580-31 and ACQ580-31 Safety WARNING! For frame sizes R6 and R8: Use the lifting eyes of the drive when you lift the drive. Do not tilt the drive. The drive is heavy and its center of gravity is high.
Page 103: Necessary Tools
Mechanical installation for ACH580-31 and ACQ580-31 103 Necessary tools • Drill and drill bits • Screwdriver Moving the drive Move the transport package by a pallet truck to the installation site. Unpacking and examining the delivery  Transport package contents The flange mounting kit package is either in the drive package, tied with straps onto the drive package or sent separately.
Page 104: Frame R3
104 Mechanical installation for ACH580-31 and ACQ580-31 Frame R3 3AXD50000041449 Item Description Item Description Mounting template Sleeve PET straps Package cushion Printed quick guides and manuals, Foam cushion multilingual residual voltage warning sticker, manuals CD Tray Drive with factory installed options. •...
Page 105: Frames R6 And R8
Mechanical installation for ACH580-31 and ACQ580-31 105 Frames R6 and R8 Item Description Item Description Straps Drive with factory installed options Cardboard cover Pallet stopper Flange mounting kit Pallet tray Cardboard sleeve Printed manuals and quick guides, manuals CD and multilingual residual voltage warning stickers To unpack: •...
Page 106: Flange Mounting Kit Package Contents
106 Mechanical installation for ACH580-31 and ACQ580-31  Flange mounting kit package contents The illustrations show the layout of the flange mounting kit packages. Examine that all items are present and there are no signs of damage. Frame R3 Mounting template Quick guide Tightening brackets Bottom bracket...
Page 107: Frames R6 And R8
Mechanical installation for ACH580-31 and ACQ580-31 107 Frames R6 and R8 Quick guide Mounting template Top bracket Bottom bracket Side brackets Top cardboard cover Option kit package label Screw package: • M6 nut (11 pcs) • M6×10 T30 (12 pcs) •...
Page 108: Example Mounting Template
108 Mechanical installation for ACH580-31 and ACQ580-31  Example mounting template The flange mounting kit package includes a template in actual size for drilling the attaching holes and cutting the holes in the mounting plate. For drilling the holes, see the installation procedures for: •...
Page 109: Installing The Drive
Mechanical installation for ACH580-31 and ACQ580-31 109 Installing the drive  Free space requirements The flange-mounted drives can be installed side by side. For free space requirements above and below the drives, see the table. ACH580-31 and ACQ580-31 Above Above Below 7.87 11.81...
Page 110: Installing Drives Above One Another
110 Mechanical installation for ACH580-31 and ACQ580-31  Installing drives above one another Make sure that the outlet cooling air flows away from the drive above. 200 mm (7.87 in.) 120 mm (4.72 in.) 250 mm 120 mm (9.84 in.) (4.72 in.) 300 mm (11.81 in.)
Page 111: Installation Procedure
Mechanical installation for ACH580-31 and ACQ580-31 111 Installation procedure  Frame R3 1. Frame R3: To remove the fan assembly, push the retaining clip with a flat screwdriver. Lift the assembly up. See also steps for IP21 on page 115. 2.
Page 112 112 Mechanical installation for ACH580-31 and ACQ580-31 3. Frame R3: Reinstall the fan assembly. 4. Frame R3: Attach the top and bottom U-brackets to the drive. 4 × M6 nut 6 N·m...
Page 113 Mechanical installation for ACH580-31 and ACQ580-31 113 5. Frame R3: First attach the side brackets (a) to the top and bottom U-brackets with M6 nuts. Then attach the tightening brackets (b) to the both ends with M5×20 screws. 4 × M5×20 screw 3 N·m Note: Attach this end of the side R0…R3: 4 ×...
Page 114 114 Mechanical installation for ACH580-31 and ACQ580-31 6. Frame R3: Attach the top (c) and bottom (d) brackets to the side brackets, first the inner sides of the top and bottom brackets (the sides that touch the drive), then the outer sides. Remove the tightening bracket (e) from the front of the fan. 8 ×...
Page 115 Mechanical installation for ACH580-31 and ACQ580-31 115 IP21: • If you use the IP21 cover with the flange mounting kit, install an internal fan (sold separately) to the drive or remove the IP21 cover for ventilation (f). • If you install an IP21 drive in dry environment, you can leave the cover in place but DO NOT insert the sealing plug.
Page 116 116 Mechanical installation for ACH580-31 and ACQ580-31 7. See chapter Dimension drawings for ACH580-31 and ACQ580-31 for the dimensions of the flange and the required opening in the mounting plate. Attach the mounting template from the flange mounting kit package onto the mounting plate.
Page 117 Mechanical installation for ACH580-31 and ACQ580-31 117 8. Attach chains to the drive lifting holes and lift the drive with a lifting device onto the opening in the mounting plate. 9. Attach the bottom bracket with one screw. 10. Attach the top bracket with one screw. 11.
Page 118: Frames R6 And R8
118 Mechanical installation for ACH580-31 and ACQ580-31  Frames R6 and R8 1. Attach the side brackets of the flange to the drive. Left 12 × M6×10 T30 6 N·m Right 2. Attach the top and bottom brackets. 8 × M6 nut 6 N·m...
Page 119 Mechanical installation for ACH580-31 and ACQ580-31 119 3. See chapter Dimension drawings for ACH580-31 and ACQ580-31 for the dimensions of the flange and the required opening in the mounting plate.Attach the mounting template from the flange mounting kit package onto the mounting plate.
Page 120 120 Mechanical installation for ACH580-31 and ACQ580-31...
Page 121 Mechanical installation for ACH580-31 and ACQ580-31 121 4. UL Type 12 drives only: Attach the hood to the cooling channel. 3 × M6 nut 6 N·m Bottom Back 5. Attach the chains to the lifting holes of the flange and lift the drive with a lifting device onto the opening in the mounting plate.
Page 122 122 Mechanical installation for ACH580-31 and ACQ580-31 6. Attach the top bracket with one screw. 1 × M6×25 6 N·m 7. Attach the bottom bracket with one screw. 1 × M6×25 6 N·m...
Page 123 Mechanical installation for ACH580-31 and ACQ580-31 123 8. Attach the rest of the mounting screws. Remove the chains. R6…R8: 14 × M6×25 6 N·m 16 × M6×25 6 N·m...
Page 124 124 Mechanical installation for ACH580-31 and ACQ580-31...
Page 125: Dimension Drawings For Acs880-01
Dimension drawings for ACS880-01 125 Dimension drawings for ACS880-01 Contents of this chapter This chapter contains the dimension drawings of the flange mounting kits and required openings in the mounting plate.
Page 126: Frame R1
126 Dimension drawings for ACS880-01 Frame R1...
Page 127: Attaching Points And Hole Dimensions
Dimension drawings for ACS880-01 127  Attaching points and hole dimensions 3AXD50000024858...
Page 128: Frame R2
128 Dimension drawings for ACS880-01 Frame R2...
Page 129: Attaching Points And Hole Dimensions
Dimension drawings for ACS880-01 129  Attaching points and hole dimensions 3AXD50000024859...
Page 130: Frame R3
130 Dimension drawings for ACS880-01 Frame R3...
Page 131: Attaching Points And Hole Dimensions
Dimension drawings for ACS880-01 131  Attaching points and hole dimensions 3AXD50000024860...
Page 132: Frame R4
132 Dimension drawings for ACS880-01 Frame R4...
Page 133 Dimension drawings for ACS880-01 133 Hood is needed for UL Type 12 drives only...
Page 134: Attaching Points And Hole Dimensions
134 Dimension drawings for ACS880-01  Attaching points and hole dimensions 3AXD50000027190...
Page 135: Frame R5
Dimension drawings for ACS880-01 135 Frame R5...
Page 136 136 Dimension drawings for ACS880-01 Hood is needed for UL Type 12 drives only...
Page 137: Attaching Points And Hole Dimensions
Dimension drawings for ACS880-01 137  Attaching points and hole dimensions 3AXD50000018602...
Page 138: Frame R6
138 Dimension drawings for ACS880-01 Frame R6...
Page 139 Dimension drawings for ACS880-01 139 Hood is needed for UL Type 12 drives only...
Page 140: Attaching Points And Hole Dimensions
140 Dimension drawings for ACS880-01  Attaching points and hole dimensions 3AXD50000019323...
Page 141: Frame R7
Dimension drawings for ACS880-01 141 Frame R7...
Page 142 142 Dimension drawings for ACS880-01 Hood is needed for UL Type 12 drives only...
Page 143: Attaching Points And Hole Dimensions
Dimension drawings for ACS880-01 143  Attaching points and hole dimensions 3AXD50000019324...
Page 144: Frame R8
144 Dimension drawings for ACS880-01 Frame R8...
Page 145 Dimension drawings for ACS880-01 145 Hood is needed for UL Type 12 drives only...
Page 146: Attaching Points And Hole Dimensions
146 Dimension drawings for ACS880-01  Attaching points and hole dimensions 3AXD50000019325...
Page 147: Frame R9
Dimension drawings for ACS880-01 147 Frame R9...
Page 148 148 Dimension drawings for ACS880-01 Hood is needed for UL Type 12 drives only...
Page 149: Attaching Points And Hole Dimensions
Dimension drawings for ACS880-01 149  Attaching points and hole dimensions 3AXD50000019326...
Page 150 150 Dimension drawings for ACS880-01...
Page 151: Dimension Drawings For Acs580-01, Ach580-01 And Acq580-01
Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 151 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Contents of this chapter This chapter contains the dimension drawings of the flange mounting kits and required openings in the mounting plate.
Page 152: Frame R0
152 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Frame R0 For ACS580-01, ACH580-01 and ACQ580-01 types -02A6-4, -03A3-4, -04A0-4 and -05A6-4.
Page 153 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 153 Hood is needed for UL Type 12 drives only...
Page 154: Frame R1
154 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Frame R1 For ACS580-01, ACH580-01 and ACQ580-01 types -07A2-4, -09A4-4 and -12A6-4.
Page 155 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 155 Hood is needed for UL Type 12 drives only...
Page 156: Attaching Points And Hole Dimensions
156 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01  Attaching points and hole dimensions For ACS580-01, ACH580-01 and ACQ580-01 types -02A6-4, -03A3-4,-04A0-4, -05A6-4, -07A2-4, -09A4-4 and -12A6-4 3AXD50000038098...
Page 157: Frame R2
Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 157 Frame R2 For ACS580-01, ACH580-01 and ACQ580-01 types -017A-4 and -025A-4.
Page 158 158 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Hood is needed for UL Type 12 drives only...
Page 159: Attaching Points And Hole Dimensions
Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 159  Attaching points and hole dimensions 3AXD50000038111...
Page 160: Frame R3
160 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Frame R3 For ACS580-01, ACH580-01 and ACQ580-01 types -032A-4, -038A-4 and -045A-4.
Page 161 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 161 Hood is needed for UL Type 12 drives only...
Page 162: Attaching Points And Hole Dimensions
162 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01  Attaching points and hole dimensions 3AXD50000038117...
Page 163: Frame R1
Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 163 Frame R1 For ACS580-01, ACH580-01 and ACQ580-01 types -02A7-4, -03A4-4, -04A1-4, -05A7-4, -07A3-4, -09A5-4 and -12A7-4.
Page 164 164 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Hood is needed for UL Type 12 drives only...
Page 165: Attaching Points And Hole Dimensions
Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 165  Attaching points and hole dimensions 3AXD50000038098...
Page 166: Frame R2
166 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Frame R2 For ACS580-01, ACH580-01 and ACQ580-01 types -018A-4 and -026A-4.
Page 167 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 167 Hood is needed for UL Type 12 drives only...
Page 168: Attaching Points And Hole Dimensions
168 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01  Attaching points and hole dimensions 3AXD50000038111...
Page 169: Frame R3
Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 169 Frame R3 For ACS580-01, ACH580-01 and ACQ580-01 types -033A-4, -039A-4 and -046A-4.
Page 170 170 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Hood is needed for UL Type 12 drives only...
Page 171: Attaching Points And Hole Dimensions
Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 171  Attaching points and hole dimensions 3AXD50000038117...
Page 172: Frame R4
172 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Frame R4...
Page 173 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 173 Hood is needed for UL Type 12 drives only...
Page 174: Frame R5
174 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Frame R5...
Page 175 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 175 Hood is needed for UL Type 12 drives only...
Page 176: Frames R4
176 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Frames R4…R5  Attaching points and hole dimensions 3AXD50000038121...
Page 177: Frame R6
Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 177 Frame R6...
Page 178 178 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Hood is needed for UL Type 12 drives only...
Page 179: Attaching Points And Hole Dimensions
Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 179  Attaching points and hole dimensions 3AXD50000019323...
Page 180: Frame R7
180 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Frame R7...
Page 181 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 181 Hood is needed for UL Type 12 drives only...
Page 182: Attaching Points And Hole Dimensions
182 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01  Attaching points and hole dimensions 3AXD50000019324...
Page 183: Frame R8
Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 183 Frame R8...
Page 184 184 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Hood is needed for UL Type 12 drives only...
Page 185: Attaching Points And Hole Dimensions
Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 185  Attaching points and hole dimensions 3AXD50000019325...
Page 186: Frame R9
186 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 Frame R9...
Page 187 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01 187 Hood is needed for UL Type 12 drives only...
Page 188: Attaching Points And Hole Dimensions
188 Dimension drawings for ACS580-01, ACH580-01 and ACQ580-01  Attaching points and hole dimensions 3AXD50000019326...
Page 189: Dimension Drawings For Acs880-11 And Acs880-31
Dimension drawings for ACS880-11 and ACS880-31 189 Dimension drawings for ACS880-11 and ACS880-31 Contents of this chapter This chapter contains the dimension drawings of the flange mounting kits and required openings in the mounting plate.
Page 190: Frame R3
190 Dimension drawings for ACS880-11 and ACS880-31 Frame R3...
Page 191: Attaching Points And Hole Dimensions
Dimension drawings for ACS880-11 and ACS880-31 191  Attaching points and hole dimensions 3AXD50000038117...
Page 192: Frame R6
192 Dimension drawings for ACS880-11 and ACS880-31 Frame R6...
Page 193 Dimension drawings for ACS880-11 and ACS880-31 193 Hood is needed for UL Type 12 drives only...
Page 194: Attaching Points And Hole Dimensions
194 Dimension drawings for ACS880-11 and ACS880-31  Attaching points and hole dimensions 3AXD50000019323...
Page 195: Frame R8
Dimension drawings for ACS880-11 and ACS880-31 195 Frame R8...
Page 196 196 Dimension drawings for ACS880-11 and ACS880-31 Hood is needed for UL Type 12 drives only...
Page 197: Attaching Points And Hole Dimensions
Dimension drawings for ACS880-11 and ACS880-31 197  Attaching points and hole dimensions 3AXD50000019325...
Page 198 198 Dimension drawings for ACS880-11 and ACS880-31...
Page 199: Dimension Drawings For Ach580-31 And Acq580-31
Dimension drawings for ACH580-31 and ACQ580-31 199 Dimension drawings for ACH580-31 and ACQ580-31 Contents of this chapter This chapter contains the dimension drawings of the flange mounting kits and required openings in the mounting plate. Note! Some dimension drawings display the face of the ACH580-31 model instead of the ACQ580-31 model and vice versa.
Page 200: Frame R3
200 Dimension drawings for ACH580-31 and ACQ580-31 Frame R3...
Page 201: Attaching Points And Hole Dimensions
Dimension drawings for ACH580-31 and ACQ580-31 201  Attaching points and hole dimensions 3AXD50000038117...
Page 202: Frame R6
202 Dimension drawings for ACH580-31 and ACQ580-31 Frame R6...
Page 203 Dimension drawings for ACH580-31 and ACQ580-31 203 Hood is needed for UL Type 12 drives only...
Page 204: Attaching Points And Hole Dimensions
204 Dimension drawings for ACH580-31 and ACQ580-31  Attaching points and hole dimensions 3AXD50000019323...
Page 205: Frame R8
Dimension drawings for ACH580-31 and ACQ580-31 205 Frame R8...
Page 206 206 Dimension drawings for ACH580-31 and ACQ580-31 Hood is needed for UL Type 12 drives only...
Page 207: Attaching Points And Hole Dimensions
Dimension drawings for ACH580-31 and ACQ580-31 207  Attaching points and hole dimensions 3AXD50000019325...
Page 208 208 Dimension drawings for ACH580-31 and ACQ580-31...
Page 209: Acs880-01 Mounting Examples
ACS880-01 mounting examples 209 ACS880-01 mounting examples Contents of this chapter This chapter contains ACS880-01 flange mounting examples in a cooling channel.
Page 210: Frame R1
210 ACS880-01 mounting examples Frame R1...
Page 211 ACS880-01 mounting examples 211...
Page 212 212 ACS880-01 mounting examples...
Page 213: Frame R2
ACS880-01 mounting examples 213 Frame R2...
Page 214 214 ACS880-01 mounting examples...
Page 215 ACS880-01 mounting examples 215...
Page 216: Frame R3
216 ACS880-01 mounting examples Frame R3...
Page 217 ACS880-01 mounting examples 217...
Page 218 218 ACS880-01 mounting examples...
Page 219: Frame R4
ACS880-01 mounting examples 219 Frame R4...
Page 220 220 ACS880-01 mounting examples...
Page 221 ACS880-01 mounting examples 221...
Page 222: Frame R5
222 ACS880-01 mounting examples Frame R5...
Page 223 ACS880-01 mounting examples 223...
Page 224 224 ACS880-01 mounting examples...
Page 225: Frame R6
ACS880-01 mounting examples 225 Frame R6...
Page 226 226 ACS880-01 mounting examples...
Page 227 ACS880-01 mounting examples 227...
Page 228: Frame R7
228 ACS880-01 mounting examples Frame R7...
Page 229 ACS880-01 mounting examples 229...
Page 230 230 ACS880-01 mounting examples...
Page 231: Frame R8
ACS880-01 mounting examples 231 Frame R8...
Page 232 232 ACS880-01 mounting examples...
Page 233 ACS880-01 mounting examples 233...
Page 234: Frame R9
234 ACS880-01 mounting examples Frame R9...
Page 235 ACS880-01 mounting examples 235...
Page 236 236 ACS880-01 mounting examples...
Page 237: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
Page 238 Contact us www.abb.com/drives www.abb.com/drivespartners 3AXD50000019100 Rev E (EN) 2018-02-02...

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