Toro Groundsmaster 3500-G Operator's Manual
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Summary of Contents for Toro Groundsmaster 3500-G
- Page 1 Form No. 3409-200 Rev A Groundsmaster ® 3500-G Rotary Mower Model No. 30809—Serial No. 400000000 and Up *3409-200* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 This manual uses 2 words to highlight information. product properly and safely. Important calls attention to special mechanical information You may contact Toro directly at www.Toro.com for product and Note emphasizes general information worthy of special and accessory information, help finding a dealer, or to register attention.
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Page 3: Table Of Contents
Contents Inspecting the Fuel Lines and Connections....40 Electrical System Maintenance ........41 Electrical System Safety...........41 Safety ................4 Servicing the Battery..........41 General Safety............4 Servicing the Fuses ..........41 Safety and Instructional Decals ......... 5 Drive System Maintenance .........42 Setup ................10 Checking the Tire Pressure ........42 1 Activating, Charging, and Connecting the Checking the Torque of the Wheel-Lug Battery ..............11... -
Page 4: Safety
Safety This machine has been designed in accordance with ANSI B71.4-2012 and meets these standards when the appropriate ballast is added. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal93-6681 93-6681 1. Cutting/dismemberment—hazard, fan-stay away from decal99-3444 moving parts. 99-3444 2. - Page 6 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance away from the battery. decal117-4764 117-4764 2. No fire, open flame, or 7. Wear eye protection; explosive gases can smoking 1.
- Page 7 decal121-3627 121–3627 1. Height-of-cut settings decal121-3623 121-3623 1. Warning—read the Operator's Manual; do not operate the 5. Thrown object hazard—keep bystanders away from the machine unless you have received training. machine. 2. Warning—read the Operator's Manual before towing the 6. Warning—wear hearing protection. machine.
- Page 8 decal121-3533 121–3533 1. Read the Operator’s Manual for information on maintenance.
- Page 9 decal121-3620 121-3620 1. Push down to disengage the cutting units 7. Lock 2. Pull up to engage the cutting units. 8. Engine—shut off 3. Right 9. Engine—run 10. Engine—start 4. Left 5. Lower the cutting units. 11. Fast 6. Raise the cutting units. 12.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Activate, charge, and connect the – No parts required battery. Inclinometer Check the angle indicator. – No parts required Adjust the lift arms. –... -
Page 11: Activating, Charging, And Connecting The Battery
2. Remove the filler caps from the battery and slowly fill each cell until the electrolyte is just above the plates. 3. Install the filler caps and connect a 3 to 4 A battery charger to the battery posts. Activating, Charging, and Note: Charge the battery at a rate of 3 to 4 A for 4 Connecting the Battery to 8 hours. -
Page 12: Checking The Angle Indicator
9. Coat both battery connections with Grafo 112X (skin mounting bracket, adjust the indicator to obtain a 0° over) grease (Toro Part No. 505-47), petroleum jelly, reading, and tighten the bolts. or light grease to prevent corrosion. -
Page 13: Adjusting The Lift Arms
B. Back off the jam nut on the cylinder (Figure Adjusting the Lift Arms No Parts Required Procedure 1. Start the engine, raise the cutting units, and ensure that the clearance between each lift arm and the floor-plate g031573 bracket is 5 to 8 mm (0.18 to 0.32 inches) as shown Figure 8 Figure 1. -
Page 14: Adjusting The Carrier Frame
g031575 Figure 10 1. Rear cylinder 2. Adjusting nut B. Grasp the cylinder rod close to the nut with a pliers and rag, and rotate the rod. g031576 C. Raise the cutting units and check the clearance. Figure 11 3. Rear deck mounting hole Note: Repeat the procedure if required. -
Page 15: Adjusting The Roller Scraper
Important: Access to the rear cutting units is greatly Note: Adjustments of more than 3.8 cm (1-1/2 improved by removing the cutting unit from the inches) may require temporary assembly to an machine. If the machine is equipped with a Sidewinder® intermediate height to prevent binding (e.g., changing unit, side-wind the cutting units to the right, remove the from 3.1 to 7 cm (1-1/4 to 2-3/4 inches) height of cut). -
Page 16: Installing The Mulching Baffle
Product Overview Controls Installing the Mulching Baffle Optional No Parts Required Procedure 1. Thoroughly clean debris from the mounting holes on the rear wall and left wall of the chamber. 2. Install the mulching baffle in the rear opening and secure it with 5 flange-head bolts (Figure 15). - Page 17 PTO Switch Note: Allow the pedal to move or move it to the NEUTRAL position to stop the machine. The PTO switch has 2 positions: O (start) and I (stop). Pull the PTO switch out to engage the cutting-unit blades. Mow/Transport Slide Push the switch in to disengage the cutting-unit blades (Figure...
- Page 18 Fuel Gauge The fuel gauge registers the amount of fuel in the tank (Figure 19). g031598 Figure 19 1. Fuel gauge 2. Seat-adjustment lever Seat-Adjustment Lever Move the seat-adjustment lever on the side of the seat outward, slide the seat to the desired position, and release the lever to lock the seat into position (Figure 19).
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Page 19: Specifications
Specifications Note: Specifications and design are subject to change without notice. g192077 Figure 20 Description Figure 20 Dimension or Weight reference Overall width in mowing position 192 cm (75-1/2 inches) Overall width in transport position 184 cm (72-1/2 inches) Height 197 cm (77-1/2 inches) Wheel-base width 146 cm (57-1/2 inches) -
Page 20: Attachments/Accessories
Note: Specifications and design are subject to change without notice. Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 21: Checking The Engine-Oil Level
4. To prevent a fire hazard, wipe up any spilled fuel. DANGER In certain conditions during fueling, static electricity can be released causing a spark which can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage property. -
Page 22: Selecting A Blade
Selecting a Blade Using a Standard-Combination Sail Blade This blade provides excellent lift and dispersion in almost any condition. If more or less lift and discharge velocity is required, consider a different blade. Attributes: It has excellent lift and dispersion in most conditions. -
Page 23: Selecting Accessories
Selecting Accessories Optional-Equipment Configurations High-Lift-Parallel Sail Angle-Sail Blade Blade (Do not use with Mulching Baffle Roller Scraper the mulching baffle) Grass cutting: 1.9 to Recommended in most May work well in light or Has been shown to Can be used any time 4.4 cm (0.75 to 1.75 applications sparse turf... -
Page 24: During Operation
Do not use the machine as a towing vehicle. During Operation Safety • Use accessories, attachments, and replacement parts approved by The Toro® Company only. General Safety Rollover Protection System (ROPS) • The owner/operator can prevent and is responsible for... -
Page 25: Starting The Engine
Standard-Control Module suddenly roll over if a wheel goes over the edge or the edge caves in. Establish a safety area between the machine (SCM) and any hazard (2 machine widths). The Standard-Control Module (SCM) is a potted electronic Starting the Engine device produced in a 1-size-fits-all configuration. - Page 26 g031611 Figure 22 1. Backlap (input) 7. PTO (output) 2. High temperature (input) 8. Start (output) 3. In seat (input) 9. ETR (output) 4. PTO switch (input) 10. Start (input) 5. Parking brake—off (input) 11. Power (input) 6. Neutral position (input) Here are the logical troubleshooting steps for the SCM device.
- Page 27 Each row (across) in the logic chart below identifies input and output requirements for each specific product function. Product functions are listed in the left column. Symbols identify specific circuit condition, including energized to voltage, closed to ground, and open to ground. Inputs Outputs Function...
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Page 28: Operating Tips
N Reference the After-cut Appearance Troubleshooting Guide EUTRAL or press down on the reverse pedal. available at www.Toro.com. Note: When going downhill in the machine, you may Using Proper Mowing Techniques need to use the reverse pedal to stop. -
Page 29: After Operation
Mowing When the Grass Is Dry • Shut off the fuel before storing or transporting the machine. Mow either in the late morning to avoid the dew, which causes • Never store the machine or fuel container where there is grass clumping, or late afternoon to avoid the damage that an open flame, spark, or pilot light, such as on a water direct sunlight can cause on the sensitive, freshly mowed grass. -
Page 30: Pushing Or Towing The Machine
Pushing or Towing the Machine Important: In an emergency, you can tow the machine for a short distance. Do not tow the machine at faster than 3 to 4 km/h (2 to 3 mph); otherwise, you may damage the drive system. If you must move the machine a considerable distance, transport it on a truck or trailer. -
Page 31: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel-lug nuts. After the first hour • Torque the wheel-lug nuts. • Check the condition and tension of all belts. After the first 10 hours •... -
Page 32: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the safety-interlock operation. Check the brake operation. Check the engine-oil level. Check the cooling-system-fluid level. Check the air filter, dust cup, and burp valve. -
Page 33: Service-Interval Chart
Service-Interval Chart decal121-3533 Figure 25 Pre-Maintenance • Use jack stands to support the machine or components when required. Procedures • Carefully release pressure from components with stored energy. Pre-Maintenance Safety • Before adjusting, cleaning, repairing, or leaving the machine, do the following: –... -
Page 34: Preparing The Machine For Maintenance
Preparing the Machine for Using the Cutting Deck Service Maintenance Latch 1. Ensure that the PTO is disengaged. When servicing the cutting decks, use the service latch to prevent injury. 2. Park the machine on a level surface. 1. Center the cutting deck sidewinder with the traction 3. -
Page 35: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours—Lubricate all of the bearings and bushings. Every 500 hours/Yearly (whichever comes first) The machine has grease fittings that you must lubricate regularly with No. 2 lithium grease. Also, lubricate the machine immediately after every washing. - Page 36 g008901 Figure 35 g008898 • Mow/transport slide (Figure Figure 32 • 2 left, front lift-arm pivots and lift cylinder (Figure g008902 Figure 36 • Belt-tension pivot (Figure g008899 Figure 33 • 2 right, front lift-arm pivots and lift cylinder (Figure g008903 Figure 37 •...
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Page 37: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. Servicing the Air Cleaner g008904 Service Interval: Every 200 hours (More frequently in Figure 38 extreme dusty or dirty conditions) Inspect the air cleaner and hoses periodically to maintain... -
Page 38: Checking The Engine-Oil Level
Pour oil slowly and check the the filter. level-of-the-oil often during this process. Do not Note: Toro Premium Engine oil is available from your overfill. distributor in either 15W-40 or 10W-30 viscosity. See the Important: When adding engine oil or filling oil, parts catalog for part numbers. -
Page 39: Changing The Engine Oil And Filter
Changing the Engine Oil and Replacing the Spark Plugs Filter Service Interval: Every 400 hours Service Interval: After the first 50 hours The spark plugs usually last a long time; however, remove and check the plugs whenever the engine malfunctions or every Every 200 hours 400 hours. -
Page 40: Fuel System Maintenance
Fuel System Maintenance Replacing the Fuel-Pump Filter Service Interval: Every 400 hours DANGER g021236 In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel g021236 can burn you and others and can damage property Figure 49 •... -
Page 41: Electrical System Maintenance
Electrical System The battery cables must be tight on the terminals to provide good electrical contact. Maintenance WARNING Electrical System Safety Incorrectly routing the battery cable could damage the tractor and cables, causing sparks. Sparks can • Disconnect the battery before repairing the machine. cause the battery gases to explode, resulting in Disconnect the negative terminal first and the positive personal injury. -
Page 42: Drive System Maintenance
Adjusting the Traction Drive Drive System for Neutral Maintenance If the machine moves when the traction pedal is in the position, adjust the traction cam. EUTRAL Checking the Tire Pressure 1. Park the machine on a level surface, lower the cutting units, engage the parking brake, shut off the engine, Service Interval: Before each use or daily and remove the key from the ignition switch. -
Page 43: Rear Wheel Ballast
Cooling System 7. Remove the support blocks and lower the machine to the shop floor. Test drive the machine to ensure that it Maintenance does not move when the traction pedal is in neutral. Rear Wheel Ballast Cooling System Safety The machine conforms to ANSI standard B71.4-2012 •... -
Page 44: Cleaning The Cooling System
Cleaning the Cooling System CAUTION If the engine has been running, the pressurized, hot Service Interval: Before each use or daily coolant can escape and cause burns. 1. Turn the engine off and raise the hood. • Do not open the radiator cap when the engine 2. -
Page 45: Brake Maintenance
Brake Maintenance Belt Maintenance Adjusting the Parking Brake Servicing the Engine Belts Service Interval: Every 200 hours—Check the parking-brake Service Interval: After the first 10 hours—Check the adjustment. condition and tension of all belts. 1. Loosen the set screw securing the knob to the Every 100 hours—Check the condition and tension parking-brake lever (Figure... -
Page 46: Controls System Maintenance
Replacing the Hydrostat-Drive Belt Controls System 1. Insert a nut driver or small piece of tubing onto the Maintenance end of the belt-tensioning spring. CAUTION Adjusting the Throttle The spring that tensions the belt is under a 1. Position the throttle lever rearward so that it stops heavy load, and releasing the tension of the against the control-panel slot. -
Page 47: Hydraulic System Maintenance
• Seek immediate medical attention if fluid is injected Alternate fluids: If the Toro fluid is not available, you may into skin. Injected fluid must be surgically removed use other fluids provided they meet all the following material within a few hours by a doctor. -
Page 48: Changing The Hydraulic Filter
Changing the Hydraulic Fluid Service Interval: Every 400 hours Service Interval: After the first 10 hours If the fluid becomes contaminated, contact your local Toro Every 200 hours/Yearly (whichever comes first) distributor to flush the system. Contaminated fluid looks Use a genuine Toro replacement filter, Part No. 86-3010. -
Page 49: Checking The Hydraulic Lines And Hoses
Mower Deck 5. Install the reservoir cap. 6. Start the engine. Maintenance 7. Use all the hydraulic controls to distribute the hydraulic fluid throughout the system, check for leaks, then shut off the engine. Blade Safety 8. Check the fluid level and add enough to raise the level A worn or damaged blade can break, and a piece of the to the F mark on the dipstick. -
Page 50: Mounting The Mower Decks To The Traction Unit
Mounting the Mower Decks to 3. Remove the lynch pin or retaining nut securing the deck carrier frame to the lift-arm-pivot pin (Figure 64). the Traction Unit 1. Perform the pre-maintenance procedure; refer to Preparing the Machine for Maintenance (page 34). -
Page 51: Servicing The Blade
Always use genuine Start with the front adjustment (change 1 bracket at a time). Toro replacement blades to ensure safety and optimum 1. Remove the height-of-cut bracket (front, left, or right) performance. Never use replacement blades made by other... -
Page 52: Servicing The Front Roller
If the time is longer than 7 seconds, the braking valve needs adjustment; contact your Toro Distributor for assistance in making this adjustment. Servicing the Front Roller... -
Page 53: Storage
D. Clean the battery, terminals, and posts with a wire brush and baking-soda solution. E. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. F. Store the battery on the shelf or on the machine in a cool area. - Page 54 Preparing the Engine 1. Drain the engine oil from the oil pan and replace the drain plug. 2. Remove and discard the oil filter. Install a new oil filter. 3. Refill the oil pan with 3.3 L (3.5 US qt) of motor oil. 4.
- Page 55 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.