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Toro 137-1019 Installation Instructions Manual

Water seal kit workman hdx and hdx-auto utility vehicle cab kit
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Water Seal Kit
Workman
Model No. 137-1019
Installation
Media and Additional Parts
Description
CVT-intake hood assembly (Workman
HDX-Auto machines only)
1
Preparing the Machine
No Parts Required
Procedure
1.
Park the machine on a level surface.
2.
Engage the parking brake.
3.
Raise or remove the bed from the machine (if
equipped).
Note:
Refer to the machine Operator's Manual
for more detailed information on raising and
removing the bed.
4.
Shut off the engine and remove the key.
5.
Disconnect the battery; refer to the Operator's
Manual .
Note:
Disconnect the negative terminal first.
6.
While grasping the hood in the headlight
openings, lift up on the hood to release the lower
mounting tabs from the slots in the bumper
(Figure
1).
© 2018—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
HDX and HDX-Auto Utility Vehicle Cab Kit
Qty.
1
Register at www.Toro.com.
Installing the CVT-intake hood assembly.
1. Hood
7.
Pivot the bottom of the hood upward until you
can pull the top mounting tabs from the frame
slots
(Figure
1).
8.
Pivot the top of the hood forward and unplug the
wire connectors from the headlights
9.
Remove the hood.
Original Instructions (EN)
All Rights Reserved *3423-453* A
Printed in the USA
Form No. 3423-453 Rev A
Installation Instructions
Use
Figure 1
(Figure
g010314
1).

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Summary of Contents for Toro 137-1019

  • Page 1 Form No. 3423-453 Rev A Water Seal Kit Workman ® HDX and HDX-Auto Utility Vehicle Cab Kit Model No. 137-1019 Installation Instructions Installation Media and Additional Parts Description Qty. CVT-intake hood assembly (Workman Installing the CVT-intake hood assembly. HDX-Auto machines only)
  • Page 2 Cut a 3/4 inch notch on each side of the panel as shown in Figure Remove the roof of the cab and remove the parts of the wiper assembly (Figure Removing and Preparing Note: Save these parts to be installed again later.
  • Page 3 Installing the Wiper Mount Assembly Parts needed for this procedure: Wiper mount assembly Wiper mount assembly foam Carriage bolt (5/16-18 x 3/4 inch) Nut (5/16 inch) Hex-head bolt (5/16-18 x 3/4 inch) Bolt (1/4-20 x 1/2 inch) g253028 Figure 6 Nut (1/4 inch) Procedure Install the wiper mount onto the cab frame using...
  • Page 4 g253032 Figure 9 g253031 Figure 10 1. Nut (5/16 inch) 3. Hex head bolts (5/16-18 x 3/4 inch) 2. Carriage bolts (5/16-18 x Drill a hole into the frame using a 19/64 inch drill 3/4 inch) (Figure 10). Cut a notch into both sides of the motor mount Mark the side locations onto the cab frame to be tabs as shown in Figure...
  • Page 5 Add sealant to the installation location of the Secure the wiper mount assembly using 3 hex wiper mount assembly (Box A of Figure 12). head bolts (5/16-18 x 3/4 inch), 2 carriage bolts (5/16-18 x 3/4 inch), 2 nuts (5/16 inch), 2 bolts Install the foam seal onto the wiper mount frame (1/4-20 x 1/2 inch), and 2 nuts (1/4 inch) as (Box B of...
  • Page 6 Install 2 large clip nuts on the roof mount as shown in Figure Installing the Wiper Motor Assemblies Parts needed for this procedure: Counsel mount Large clip nut g253018 Washer Figure 17 Bolt (1/4–2 x 1 inch) 1. Bolt (1/4–2 x 1 inch) 3.
  • Page 7 Install the remainder of the counsel assembly previously removed in step 2 Removing and Preparing the Cab (page Installing the Roof Parts needed for this procedure: Bolt (1/4-2- x 1 inch) Washer Procedure Install the roof onto the frame (Figure 21).
  • Page 8 Removing the Center Console Panel and Seats No Parts Required Removing the Center Console Panel For Workman HDX Machines Unscrew and remove all the knobs from the console levers and from the gear-shift lever (Figure 26). g253025 Figure 23 Drill the holes into the roof using a 5/16 inch drill (Figure 24).

  • Page 9: Removing The Seats

    Remove the 4 hex-head screws securing the shift-indicator cover to the seat shroud (Figure 29). g024588 Figure 29 g023165 Figure 27 1. Indicator connector 4. Control cover 1. Screw 2. Cover plate 2. Shift-indicator cover 5. Machine harness connector 3. Hex-head screws Removing the Center Console Lift the shift indicator up, disconnect the Panel...
  • Page 10 Removing the Coolant Tank Lift the coolant tank up and out of the support pocket on the back of the seat shroud (Figure 32). Removing the CVT Cooling Duct (HDX-Auto Machines only), Coolant Tank, and Seat Shroud No Parts Required Removing the CVT Cooling Duct For HDX-Auto Machines Only g023166...
  • Page 11 Unplug the shift-indicator connector from the machine harness (Figure 34). g027095 Figure 36 1. Bolts securing the control 3. Bolts securing the control bracket to the machine bracket to the machine 2. Bolts securing the lift valve 4. Nuts g025506 to the controls bracket Figure 34 1.
  • Page 12 Fold down the flap and tuck the flap behind the floor flange (Figure 39). Secure the flap with 2 cable ties around the center frame tube (Figure 39). g245709 g245761 Figure 37 Figure 39 1. Fender strap 2. Edge of the seat base 1.
  • Page 13 2 hex-flange head bolts (3/8 x 1 inch) and 2 flange nuts (3/8 inch) on each side (Figure 42). Use the center holes in the mount assembly when installing. Installing the Cab Mount Install the adjuster bolt (3/8 x 2 inches) and hex nut (3/8 inch) into the left mount assembly Brackets and right mount assembly on each side of the...
  • Page 14 Note: Use soapy water to assist with installing the bracket-support mounts. Installing the Side-Plate Panels and Cab Frame Parts needed for this procedure: Side-plate panel Cab frame Bolt (1/2 inch) g254261 Figure 44 Washer (1/2 inch) 4. Washer 1. Flange-head bolt (1/2 x Nut (1/2 inch) 2-1/4 inches) Lower dash seal...
  • Page 15 Ensure that you install the seal with longer lip Secure the frame to the machine using the 4 to the front (Figure 46). bolts (1/2 inch), 4 washers (1/2 inch), and 4 nuts (1/2 inch) as shown in Figure Note: Do not tighten the 4 bolts (1/2 inch).
  • Page 16 Installing the Dash Support Parts needed for this procedure: Back plate Adjuster plate g026273 Figure 49 Tap bolt (1/2 x 4 inches) Flange nut (1/2 inch) Connect the ring terminal on the harness to Stop plate the grounding block and insert the fuse-block Carriage bolt (1/4 x 1-3/4 inches) connector into an available fuse-block Flange nut (1/4 inch)
  • Page 17 Install the adjuster plate and back plate to the Close the gap between the dash and cab by dash-support tube using the 4 carriage bolts adjusting the tap bolt (1/2 x 4 inches) until the (1/4 x 1-3/4 inches) and flange nuts (1/4 inch) stop plate pushes upward on the dash (Figure as shown in...
  • Page 18 Slide the water gutter between the machine dash and sub-frame and secure the water gutter using the previously removed 5 hex-washer head bolts (Figure 56). Installing the Water Gutter Parts needed for this procedure: Water gutter Passenger’s side clear tube—122 cm (48 inches) Driver’s side clear tube—43 cm (17 inches) Floor clear tube—33 cm (13 inches) Tee fitting...
  • Page 19 Connect the 122 cm (48 inches) clear tube to Starting from the passenger’s side, route the the 33 cm (13 inches) clear tube and 43 cm (17 connected clear tube down through the floor inches) clear tube using the tee fitting (Figure board (with the clutch pedal) to the driver’s side 58).
  • Page 20 Installing the Floor and Side-Plate Panels Parts needed for this procedure: g246160 Figure 60 Floor-plate panel Side-plate panel 1. Tube cut at a 45° angle and installed at the bottom edge of the water gutter Side-plate panel seal Bolt (1/4 inch) Procedure Install the floor-plate panels on each side of the machine using 3 bolts (1/4 inch) as shown...
  • Page 21 Installing the Center Console Panel, Seats, Coolant Tank, CVT-Cooling Duct (HDX-Auto Machines only), and Operator’s Manual Tube g253015 Figure 62 Parts needed for this procedure: Bolt (1/4 inch) Install the side-plate panels on each side of the machine using 2 bolts (1/4 inch) as shown in Spacer Figure Strap...
  • Page 22 Secure the seats to the chassis with the 8 socket-head bolts (Figure 30) that you removed in step Removing the Seats (page Secure the CVT cooling duct (Figure 31) to the Connecting the Battery, intake-tube connector using the hose clamp that you removed in (page Lowering the Bed, and...

  • Page 23: Product Overview

    Product Overview Controls Control Panel Windshield Wiper Switch Push the top of the switch to activate the windshield wipers (Figure 65). g026274 Figure 65 1. Windshield wiper control 2. Light switch Light Switch Push the light plate to turn on the light (Figure 65).
  • Page 24 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.