Transmission Installation - Polaris RANGER XP 900 2018-2019 Service Manual

TRANSMISSION INSTALLATION

DANGER
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this
procedure. Always wear eye protection.
1. Use an overhead or portable hoist and suitable straps
to lower the transmission into the vehicle frame.
CAUTION
Have an assistant help guide the engine in and out of
the vehicle while using an engine hoist to prevent
personal injury or damage to vehicle components.
2. Use the overhead or portable hoist to support the
transmission by securing a strap (A) through the rear
mount.
NOTICE
Place a spacer or support between the vehicle frame
and engine to hold the engine up in position while
installing the transmission to engine mounting bolts.
3. Align both the front and rear transmission mounting
locations. Install the rear transmission mount bolt (B)
and hand tighten.
IMPORTANT
DO NOT torque fastener at this time.
4. Align the front transmission mounting holes with the
transmission joint bracket mounting holes.
5. Install the Clutch Center Distance Tool (PU-50658-A)
onto the crankshaft and transmission input shaft
using hole pattern 4 to properly position the clutch
center distance.
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.
HOLE YEAR
4 2018-19
6. Install the two bolts (C) retaining the transmission
coupler bracket (D) to the engine on the right side.
IMPORTANT
DO NOT torque fasteners at this time.
TRANSMISSION
VEHICLE
DESCRIPTION
RANGER 900
6
6.11