Drive Clutch Inspection - Polaris Sportsman XP 1000 S 2020 Service Manual

PVT SYSTEM

DRIVE CLUTCH INSPECTION

NOTICE
Remove cover, spring, and spider following instructions
for drive clutch removal, then proceed as follows:
1. Remove the moveable sheave spacer sleeve
Inspect for damage and wear.
2. Remove the moveable clutch sheave
damage and wear.
6.18
3. Lift bearing
Replace as an assembly if worn, damaged, or if
problems were noted.
q
.
4. Inspect surface of shaft for pitting, grooves, or
damage. Measure the outside diameter and compare
to specifications. Replace the drive clutch assembly if
shaft is worn or damaged.
w
. Inspect for
Standard: 1.3745" - 1.375" (34.91 - 34.93 mm)
5. Visually inspect PTFE thrust washers for damage.
Measure the thickness and compare to specification.
Replace if worn or damaged.
e
and thrust washers
MEASUREMENT
Shaft Diameter:
Service Limit: 1.3730" (34.87 mm)
MEASUREMENT
PTFE Washer Thickness:
Standard: .030" (.76 mm)
Service Limit: .025" (.64 mm)
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
r
off shaft.
© Copyright Polaris Inc.