Related Manuals for ABB MAG-X 3000 Series
Summary of Contents for ABB MAG-X 3000 Series
- Page 1 INSTRUCTION MANUAL MAGNETIC FLOWMETERS 10DX3111 Design Levels A & G Sizes 14 through 24 Inches MAG-X SERIES 3000 MAGNETIC FLOWMETER PN24989...
- Page 2 NOTES highlight procedures and contain information which assist the operator in understanding the information contained in this manual. All software, including design, appearance, algorithms and source codes, is owned and copyrighted by ABB Automation and is owned and copyrighted by ABB Automation or its suppliers.
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Page 3: Table Of Contents
INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches Table of Contents SAFETY SUMMARY ........... . . I READ FIRST . - Page 4 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches 5.0 CIRCUIT DESCRIPTION ..........5-1 5.1 Wiring Diagrams .
- Page 5 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches Figure List FIGURE 1-1. CUTAWAY VIEW OF TYPICAL FLOWMETER ....... . . 1-1 FIGURE 2-1.
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Page 6: Safety Summary
Some process upsets may cause injury or damage. RETURN OF EQUIPMENT All Flowmeters and/or Signal Converters being returned to ABB Automation for repair must be free of any hazardous materials (ac- ids, alkalis, solvents, etc.). A Material Safety Data Sheet (MSDS) for all process liquids must accompany returned equipment. - Page 7 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches SPECIFIC Never allow any support for the Magnetic Flowmeter to bear upon CAUTIONS the inner surface of the meter pipe section, as the liner may become damaged. (pg. 2-2) Do not use a DC ohmmeter for this measurement as polarization effects will produce completely erroneous data.
- Page 8 Ces dysfonctionnements peuvent entraîner des bles- sures ou des dommages. RETOUR D’ÉQUIPEMENT. Tout débitmètre et(ou) convert- isseur retourné à ABB Automation pour réparation doit être exempt de toute trace de produit dangereux (acide, base, solvant, … ). Un certificat de sécurité matériel doit être joint pour tous les liquides utilisés dans le procédé.
- Page 9 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches SPÉCIFIQUES Ne pas laisser un support de débitmètre forcer sur la surface ATTENTIONS interne de celui-ci, il pourrait en résulter un dommage sur le revêtement interne. Ne jamais soulever le débitmètre par les bossages de protection des électrodes.
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Page 10: Read First
Automation for authorization prior to returning equipment. Read these instructions before starting installation; save these instructions for future reference. Contacting ABB Automation Inc. Should assistance be required with any ABB Instrumentation product, contact the following: Telephone: ABB Instrumentation Technical Support Center 1 (800) 697-9619 E-Mail: ins.techsupport@us.abb.com... - Page 11 Incidental scratches and other finish damage must be repaired and promptly re-painted with approved touch-up paint. Provide the model number and size of your product to the nearest ABB Automation representative to obtain the correct touch-up paint.
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Page 12: Introduction
The amplitude of the voltage produced is directly proportional to the flow rate of the metered fluid. Being a completely obstructionless metering instrument, the ABB Automation Series 3000 Magnetic Flowmeter can be used to meter liquids without regard to heterogeneous consistency and will resist plugging or fouling as much as the pipeline it is mounted in. -
Page 13: Construction
For information concerning the Signal Converter, refer to the Signal Converter Instruction Bulletin. 1.1.2 Construction The ABB Automation Series 3000 Magnetic Flowmeter consists of a flanged, carbon steel pipe spool which serves as a meter body. A pair of arched, oval shaped magnet coils fit on opposite sides of the meter body inner surface as shown in Figure 1-1. -
Page 14: Model Number Breakdown
INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches 1.2 Model Number Breakdown Refer to the ABB Automation data sheet or data tag on the equipment for the model number of the instrument furnished. The details of a specific number are shown on the following pages. -
Page 15: Model 10Dx3111A/G
INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches 1.2.1 Model Numbers 10DX3111A&G 10DX3111 _ __ P Engineering Reference Obstructionless Magnetic Flowmeter Design Level used w/ 50XM1000 Converter used w/ M2 Converter Meter Lay Length Replacement for 10D1435 & 10D1465 Liner Material Hard Rubber Polyurethane ®... - Page 16 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches 1.2.1 Model Numbers 10DX3111A & G (continued) 10DX3111 _ E _ __ P 1 A _ _ _ _ _ _ 2 _ Certification Standard (None) FM Approved-Nonincendive for CL I, Div 2, Gp A,B,C & D: Electrodes Intrinsically Safe for CL I, Div 1, Gp A,B,C &...
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Page 17: Specifications
INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches 1.3 Specifications Power Requirements See 1.2 Model Number Breakdown Power Consumption 23VA typical Refer to Converter Instruction Bulletin, as specified, to supplement this data. Flowmeter Characteristics: Meter Size/Flow Capacity See TABLE 1-2. Span Factory set at specified range between extremes listed in TABLE 1-2;... - Page 18 See Figure 2-3 Option Vibration Limit 1.5g for 10-150 Hz. Signal Cable Length for meters with permanently installed cable (supplied by ABB Automation, when applicable) Standard Length 50 ft (15 m) Optional Length Up to 200 ft (60 m) available...
- Page 19 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches Materials of Construction: ® Meter Liner TEFLON , Hard Rubber, Polyurethane or Neoprene, as specified. Electrode Assembly see Section 1.2, Model Number Breakdown Meter Body 304 Stainless Steel Flanges carbon steel Meter Housing cast aluminum Customer Connection Box die cast aluminum...
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Page 20: Installation
If damage is such that faulty operation is likely to result, the damage should be brought to the attention of the ABB Automation Service Department. Performing inspection at the installation site is preferred because it is easier to transport the me- ter and Signal Converter in the original shipping container. -
Page 21: Meter Handling
Do not lift the meter by the electrode bosses. As shown in Figure 2-9, ABB Automation has developed a liner protector/grounding ring for the 14 inch TEFLON lined meters. -
Page 22: Location
INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches 2.3 Location 2.3.1 Standard and Accidental Submergence The Flowmeter is suitable for either indoor or outdoor installation. When selecting the installation site, consideration should be given to the ambient and process temperature limits, as stated in Section 1.3 Specifications. - Page 23 FIGURE 2-2. OUTLINE DIMENSIONS, 14" to 24" METER SIZE...
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Page 24: Mounting
2.4 Mounting 2.4.1 Orientation The ABB Automation Series 3000 Magnetic Flowmeter may be installed in horizontal, vertical or sloping pipe runs. However, precautions must be taken to assure that the metering tube is filled at all times during measurement. A vertical installation, with the pipe line carrying fluid upwards assures a filled hydraulic line under low flow rate conditions and also minimizes wear on the meter lining by abrasive grit. - Page 25 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches FIGURE 2-3. TYPICAL PIPING DIAGRAMS...
- Page 26 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches A pair of the proper gaskets to suit the particular lining option of the meter supplied is included within the installation kit which accompanies the Magnetic Flowmeter. Before connections are made, the bear- ing surfaces of neoprene or polyurethane-lined me- ter flanges, their neoprene gaskets and adjacent pipeline flanges must be thoroughly dusted with tal-...
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Page 27: Grounding Procedure
2.5 Grounding Procedure 2.5.1 General Satisfactory operation of ABB Automation Magnetic Flowmeter Systems requires that careful atten- tion be paid to proper grounding techniques. A good ground is one that is in contact with the earth over a large conductive area. An excellent example of this is a cold water pipe which is buried in the earth and travels many miles in its distribution system. - Page 28 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches FIGURE 2-5. GROUNDING PROCEDURE; NON-INSULATED PIPELINE (Note that the illustration is for references purposes only and that the meter shown may not repre- sent the actual model described in this instruction manual) TABLE 2-2.
- Page 29 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches FIGURE 2-6. GROUNDING PROCEDURE; INSULATED PIPELINE (Note that the illustration is for references purposes only and that the meter shown may not repre- sent the actual model described in this instruction manual) 2-10...
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Page 30: Non-Conductive Or Electrically Insulated Pipeline
INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches FIGURE 2-7. GROUNDING RINGS and GASKETS 2.5.3 Non-Conductive or Electrically Insulated Pipeline If the flowmeter is included as part of a non-conductive or liquid insulated pipeline (such as totally plastic pipe, ceramic lined iron pipe, or cast pipe with internal bitumastic coating), the following grounding procedures apply. -
Page 31: Grounding Probes
INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches 2.5.4 Grounding Probes (2 required) The grounding probe shown in Figure 2-8 can be substituted for grounding rings in many applications when non-conductive or electrically insulated pipe is used. The pipeline must be drilled and tapped as shown in Figure 2-8, with the grounding probes installed adjacent to each of the pipeline mounting flanges. -
Page 32: Electrical Interconnection
INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches 2.6 Electrical Interconnection 2.6.1 General The Series 3000 MAG-X Magnetic Flowmeter is furnished with a remotely mounted Signal Converter. Interconnection details are contained in the Instruction Manual provided with the Signal Converter. WARNING ELECTRICAL SHOCK HAZARD. - Page 33 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches FIGURE 2-9. INTERCONNECTION DIAGRAM, MODEL 10DX3111A 2-14...
- Page 34 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches FIGURE 2-9. INTERCONNECTION DIAGRAM, MODEL 10DX3111A 2-15...
- Page 35 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches Ref. ID-50-1890, r2 (Modif) FIGURE 2-10. INTERCONNECTION DIAGRAM, MODEL 10DX3111G 2-16...
- Page 36 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches Ref. ID-50-1890, r2 (Modif) FIGURE 2-10. INTERCONNECTION DIAGRAM, MODEL 10DX3111G 2-17...
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Page 37: Operation And Start-Up
INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches 3.0 OPERATION and START-UP The ABB Automation Series 3000 Magnetic Flowmeter is precision calibrated at the factory for the values stated on the instrument tag. If specific values were not specified, the meter is calibrated at some nominal maximum flow rate and for a 4-20 mA current output span. - Page 38 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches CUSTOMER CONNECTIONS FIGURE 3-2. CONTINUOUS SUBMERGENCE PRIMARY CONNECTIONS FOR REMOTE MOUNTED SIGNAL CONVERTER Note: Figure shows electronics without encapsulation material. Normally the converter housing is filled with a silicone rubber encapsulant.
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Page 39: Functional Description
4.1 Basic Operating Principle 4.1.1 Signal Voltage Generation The operating principle of the ABB Automation Series 3000 Magnetic Flowmeter is based upon Faraday’s Law of Induction which states that the voltage induced across any conductor as it moves at right angles through a magnetic field will be proportional to the velocity of that conductor. This principle finds common application in direct and alternating current generators. -
Page 40: Magnet Coil Drive Circuits
4.1.2 Magnet Coil Drive Circuits In many conventional Magnetic Flowmeters the integral magnet coils are driven directly by the customer’s 50/60 Hz power service. Notably, however, the design of the ABB Automation Series 3000 Magnetic Flowmeter uses magnet drive circuits which are alternately energized bi-directionally at a low frequency rate as commanded by the associated Converter/Driver electron- ics. -
Page 41: Operating Characteristics
This minimum liquid conductivity requirement is not affected by the length of the signal interconnection cable when remote mounting of the Signal Converter is required, as long as the ABB Automation supplied interconnection cable (with driven shields) is utilized. The nominal maximum transmission distance is limited to 200 feet (60 meters);... -
Page 42: Liquid Temperature
Signal Converter combination. Liquid conductivities at the operating temperature may also be determined from standard reference works for many pure liquids. ABB Automation Field Engineers are equipped to determine the conductivities of special liquids at the user’s site as an engineering service. -
Page 43: Other Liquid Variables
See Figure 2-4 for recommended meter installation orientations. The ABB Automation Magnetic Flowmeter will measure the total amount of material passing in the liquid stream. The meter will not, for instance, differentiate between the amount of liquid and the amount of entrained gases. -
Page 44: Circuit Description
The current sense network produces what ABB Automation refers to as a "Reference Voltage", which is typically +70 millivolts. The reference voltage is directly proportional to the strength of the magnetic field in the measuring tube and is measured by the signal converter. -
Page 45: Wiring Diagrams
INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches 5.1 Wiring Diagrams All Flowmeter intraconnection wiring is terminated at the CMC & ZERO PC board assemblies located in the base of the meter housing. The CMC & ZERO PC Assemblies provide several functions. These include: 1. - Page 46 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches FIGURE 5-2. INTERNAL WIRING DIAGRAM, MODEL 10DX3111A...
- Page 47 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches FIGURE 5-3. INTERNAL WIRING DIAGRAM, MODEL 10DX3111G...
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Page 48: Maintenance
Factory calibration after this type of repair is the only way to guarantee meter accuracy. ABB Automation offers a Repair/Exchange Program to facilitate replacement of a defective meter or Converter. If the equipment is beyond the warranty limit, under this program a fixed price will be charged for replacement of defective equipment, with appropriate credit issued when the repairable unit is received by ABB Automation (charges prepaid). -
Page 49: System Troubleshooting
If such damage is evident, the meter should be removed from the process pipeline and returned to ABB Automation for repair. It is also important that the source of the water-entry be found so that the situation doesn’t reoccur when the meter is placed back into service. -
Page 50: Static Test
INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches The Signal Converter options available for use with the Magnetic Flowmeter are: • remotely mounted 50XM1000N Microprocessor-based Signal Converters • remotely mounted M2 Microprocessor-based Signal Converter 3. Possible causes of erroneous flow rate indication are: •... -
Page 51: Electrode Check
INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches 6.3.1.2 Model 10DX3111G Verify that the system power service has been de-energized. Measure the resistance between terminals M1 & MR on the Primary connection board. The indicated resistance reading should be within the ranges shown in TABLE 6-1. A reading significantly outside this range or a short circuit between leads indicates defective coil(s). - Page 52 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches 6.3.2.2 Empty Pipe Test If possible, the pipeline should now be drained and the flowmeter should be given a few minutes to allow the fluid to drain off the electrode to liner interface. Connection of either a DC or AC ohmmeter between electrode terminals "1"...
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Page 53: Parts List
1. The meter body is not a field repairable item. In the event of failure of the meter’s internal components, such as magnet coils or electrode wiring, the flowmeter must be returned to ABB Automation for repair. All correspon- dence should reference the complete meter model number and serial number. -
Page 54: Electronics Housing Parts
INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches 7.2 Electronics Housing Parts FIGURE 7-2. PRIMARY ELECTRONICS HOUSING ASSEMBLY... - Page 55 1. The Primary CMF PC board is not interchangeable (see procedure 6.3.3 in Chapter 6.0 - MAINTENANCE. It is suggested that the user return the flowmeter to the factory for repair and calibration. Consult a ABB Automation service representative for assistance.
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Page 56: Electrode Assemblies
ELECTRODE - SEE NOTE 1 REF.: 614B350 NOTE 1: Referenced items may be ordered only by specifying the complete ABB Automation serial number. NOTE 2: Replacement of the electrodes in Teflon-lined meters is a factory procedure and should not be... - Page 57 INSTRUCTION MANUAL 10DX3111A&G Sizes 14 - 24 Inches FLANGE GASKETS, ANSI CLASS 150 (2 REQUIRED) PART NUMBER METER SIZE TEFLON POLYURETHANE ( * ) / NEOPRENE 14" (350 mm) 333N817P30 333N817Q10 16" (400 mm) 333C526U04 333C526U03 18" (450 mm) 333C526U16 333C526U17 20"...
- Page 58 The Company’s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice. © 2000 ABB Automation Inc. Printed in USA ABB Automation Inc. ABB Instrumentation Ltd ABB Instrumentation S.p.A ABB Automation Products GmbH 125 East County Line Road Howard Road, St.