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. . . PRINCIPLE OF OPERATION
2600T Safety Transmitter takes advantage of the intrinsic
redundancy of the 2600T series differential inductive sensor.
The two inductive signals are separately detected in the
primary unit by two independent ASICs and separately
elaborated internally to the electronics. Calculations follow
independent flows and they are compared in the microcontroller
in order to validate the output pressure signal. If a difference
between the two measurements is detected the analog output
is driven to a safety condition. Internal diagnostics algorithms
HARDWARE DESCRIPTION
General hardware description
The electronic hardware structure is described in the following figure.
Pressure
Sensor
P1
P1
Temperature
Sensor
SAFETY 2600T Pressure Transmitters
block diagram
Pressure Sensor
The pressure sensor gives the primary input signal to the
electronics. The input pressure is converted in a (micro)
displacement "d" of a metal diaphragm (measuring diaphragm)
whose stiffness determines the URL of the sensor. The
diaphragm displacement changes the gap of a magnetic
circuit, generating the variation of the inductive pick-up detector
constituted of two inductances called L1 and L2. One of the
inductance values increases the other decreases. The
inductance value is measured by forming an oscillator with an
extra capacitor (C1,C2). The oscillation is excited by a pulse
and simultaneously measured by two ASIC5 (see the picture
above). The fundamental frequency of oscillation relates to the
inductance values with the following law: (T=2PI*SQR(LC)).
Temperature Sensor
The temperature sensor measures the temperature of the
pressure sensor. The resulting value is used by the µP for
temperature compensation purposes.
- 10 -
Primary
Electronics
ASIC5
(trigger
and
reading)
L1
ASIC5
L2
(only
reading)
EEPROM
Display
are implemented to check correctness and validity of all
processing variables and the correct working of memories.
A supplementary shut down circuitry provides a safe shut down
when a fault occurs in the analog section of the electronics. The
output stage is also checked by reading back the analog output
signal. The feedback loop is obtained by an additional A/D
converter put at the end of the output stage, which translates
the 4-20 mA signal into a digital form suitable to be compared
by the microcontroller.
Secondary
Electronics "µP"
T5 Generator
+0.33% / °C
TX2
TX1
ASIC7
PWM
Filter
D0...7
A0...9
Reset
CE2
µP
CE1
A/D
EEPROM
converter
Calibration
Parameter
Sensor
Parameter
Secondary
Electronics "PS"
Key
Span
HART
4...20 mA
modem
Key
reading
Tx
Zero
const.
over-
const.
current
current
voltage
generator
generator
detection
0.4...16.4
3.6 mA
VCC
DC/DC
Converter
GND
P1
L1
d2 (gap)
1.watchdog
Reset
2.watchdog
&
HART
modem
Rx
second
shut
down
>20 mA
mA
4...20 mA
10.5...42 V
Ferrite
L2
Measuring
diaphragm
d1 (gap)
Pressure sensor
P2
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