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The following diagrams suggest some costeffective ways of loading and fixturing. Be sure, regardless of the
arrangement selected, that the work can be firmly secured to avoid damage to the machine or injury to the
operator.
BladeBreak -In
Completing a proper break-in on a new band saw blade will dramatically increase its life.
1. Select the proper band speed for the material to be cut.
2. Reduce the feed force/rate to achieve a cutting rate 20% to 50% of normal (soft materials require a larger
feed rate reduction than harder materials).
3.Begin the first cut at the reduced rate. Make sure the teeth are forming a chip. Small adjustments to the band
speed may be made in the event of excessive noise/vibration. During the first cut, increase feed rate/force
slightly once the blade fully enters the workpiece.With each following cut, gradually increase feed rate/force until
normal cutting rate is reached.
7-4
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