Reassembly - Toro Reelmaster 5500-D Service Manual

Reassembly

1. Put flange on a flat surface with shaft seal facing
down. Make sure back side of flange is free of contami-
nation (Fig. 87).
2. Put front bearing block, seal side down, on flange.
3. Apply a light coating of oil to exposed face of bearing
block. Put tape or seal protector tool (TOR4072) over
splined end of drive shaft. Insert drive shaft through
bearing block and shaft seal.
4. Put idler gear on bearing block. Apply a light coating
of oil to back face of drive and idler gears.
5. Put rear bearing block, seal side up, on drive and
idler gear shafts.
6. Install the two front dowel pins in the flange.
Hydraulic System (Rev. C)
7. Carefully install gear housing over rear bearing block
and slide gear housing down over the gears and front
bearing block. Make sure the markings put on the flange
and housing earlier line up.
8. The rear bearing block should sit just below back
face of gear housing. If bearing block sits higher that rear
face of housing, remove gear housing and check that E-
seal or O-ring did not shift out of place during assembly.
9. Install remaining two dowel pins in rear of gear hous-
ing, then put end cover on back of motor.
10.After motor has been assembled, tighten capscrews
by hand. Tighten the capscrews evenly in a crossing
pattern to a torque of 40 to 45 ft-lb (54 to 61 N−m).
11. Put a small amount of hydraulic oil in port on motor
and rotate driveshaft one revolution. Protect the shaft if
using a pliers. If drive shaft binds, disassemble motor
and repeat assembly process.
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