Siemens SIMADYN D Manual
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Siemens SIMADYN D Manual

System- and communication configuring
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Table of Contents

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SIMADYN D
System- and communication
configuring D7-SYS
Manual
Edition 12.2003
Contents, Foreword
In just a few steps to the first
project
Systemsoftware
Communications configuring
Changeover from STRUC V4.x
to D7-SYS
Closed-loop thristor current
control
Index

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  • Page 1 Contents, Foreword In just a few steps to the first project SIMADYN D Systemsoftware System- and communication configuring D7-SYS Communications configuring Changeover from STRUC V4.x Manual to D7-SYS Edition 12.2003 Closed-loop thristor current control Index...
  • Page 2 This device and its components may only be used for the applications described in the catalog or the technical description, and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. Trademarks SIMATIC...
  • Page 3 In just a few steps to the first project Edition 12.2001 Systemsoftware Edition 03.2001 Communications configuring Edition 12.2003 Changeover from STRUC V4.x to D7-SYS Edition 03.2001 Closed-loop thyristor current control Edition 06.2002 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 4 Appropriate training courses are available in order to make it easier to get Training Center to know the SIMADYN D automation system. Please contact the central Training Center in D-Erlangen (I&S IS INA TC): • Tel.: +49(9131) 7-27689, -27972 •...
  • Page 5 Foreword This manual is part of the overall documentation for the technological and Information drive control components T400, FM 458, SIMADYN D, SIMATIC TDC overview and SIMATIC D7-SYS: Title Content System and The first project in a few steps communications...
  • Page 6 +1 (0)770 740-3505 Tel.: +65 740-7000 only toll-free from the US: +1 (0)800 241-4453 Fax: +1 (0)770 740-3699 Fax: +65 740-7001 E-Mail: isd-callcenter@sea.siemens.com E-Mail: simatic.hotline@sae.siemens.com.sg drives.support@sae.siemens.com.sg GMT: -5:00 GMT: +8:00 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 7 Foreword System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 8: Table Of Contents

    Testing, compiling and downloading the project ..........1-10 1.5.1 Checking the project consistency and compiling..........1-10 1.5.2 Downloading the user project into the SIMADYN D-CPU module ...... 1-10 Testing the user project ..................1-12 1.6.1 Disconnecting the connection online ..............1-13 1.6.2...
  • Page 9 Synchronizing its own basic clock cycle to an interrupt task of a master CPU ... 2-28 2.1.8.4 Synchronizing its own interrupt tasks to interrupt tasks of a master CPU... 2-28 2.1.8.5 Synchronizing several SIMATIC TDC/SIMADYN D stations ....... 2-28 2.1.8.6 Response when the synchronization fails ............2-28 2.1.8.7 Configuring the CPU basic clock cycle synchronization........
  • Page 10 3.5.2.1 Harmonizing with data configured in CFC ............3-58 3.5.2.2 SS52 as PROFIBUS slave .................. 3-59 3.5.2.3 Loading the database ..................3-60 3.5.3 Start-up/diagnostics ..................... 3-61 3.5.3.1 LEDs ........................3-61 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 11 Loading the database ..................3-116 3.7.7 Examples ......................3-118 3.7.7.1 Example 1: Process data between two SIMADYN D stations......3-118 3.7.7.2 Example 2: Process data between three SIMADYN D stations ......3-122 DUST1 coupling....................3-127 3.8.1 Hardware structure .................... 3-127 3.8.2 Configuring......................3-127 3.8.3...
  • Page 12 Overview of the 3 data transfer types, FM 458 ←→ SIMATIC-CPU....3-152 3.16.1 3.16.2 Initiating a process interrupt on SIMATIC-CPU ..........3-153 3.16.3 Data transfer via I/O accesses ................3-154 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 13 3.19.2.4 Functional scope....................3-227 3.19.2.5 Operator devices which can be connected............3-228 3.20 Communications utility, display control.............. 3-229 3.20.1 General description.................... 3-229 3.20.2 Hardware ......................3-229 3.20.3 Software ......................3-230 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 14 Channel modes....................3-269 3.24 Communications utility process data ..............3-270 3.24.1 Receive- and transmit blocks ................3-270 3.24.1.1 Virtual connections .................... 3-270 3.24.1.2 I/O of the CRV, CTV blocks ................3-274 xiii System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 15 SIMADYN D configuring software..............3-310 3.29.4.2 WinCC configuring software ................3-312 3.29.5 Generating the address book using the CFC editor .......... 3-312 3.29.6 NML configuring software for CSH11 ..............3-313 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 16 Compiling and loading the user program............. 4-30 4.6.5 Test and start-up....................4-31 V4.x terminology which is replaced by D7-SYS terminology....... 4-33 5 Closed-loop thyristor current control .................. 5-1 Overview ........................ 5-2 5.1.1 Hardware configuration..................5-3 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 17 Standard configuration of parameters ..............5-77 5.8.2 Standard connections ..................5-81 5.8.3 Configuring example for normalization ..............5-82 5.8.3.1 Representation with normalized values ............... 5-82 5.8.3.2 Representation with absolute values ..............5-83 Index .............................. I-1 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 18 Testing, compiling and downloading the project ..........1-10 1.5.1 Checking the project consistency and compiling..........1-10 1.5.2 Downloading the user project into the SIMADYN D-CPU module ...... 1-10 Testing the user project ..................1-12 1.6.1 Disconnecting the connection online ..............1-13 1.6.2...
  • Page 19 Synchronizing its own basic clock cycle to an interrupt task of a master CPU ... 2-28 2.1.8.4 Synchronizing its own interrupt tasks to interrupt tasks of a master CPU... 2-28 2.1.8.5 Synchronizing several SIMATIC TDC/SIMADYN D stations ....... 2-28 2.1.8.6 Response when the synchronization fails ............2-28 2.1.8.7 Configuring the CPU basic clock cycle synchronization........
  • Page 20 3.5.2.1 Harmonizing with data configured in CFC ............3-58 3.5.2.2 SS52 as PROFIBUS slave .................. 3-59 3.5.2.3 Loading the database ..................3-60 3.5.3 Start-up/diagnostics ..................... 3-61 3.5.3.1 LEDs ........................3-61 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 21 Loading the database ..................3-116 3.7.7 Examples ......................3-118 3.7.7.1 Example 1: Process data between two SIMADYN D stations......3-118 3.7.7.2 Example 2: Process data between three SIMADYN D stations ......3-122 DUST1 coupling....................3-127 3.8.1 Hardware structure .................... 3-127 3.8.2 Configuring......................3-127 3.8.3...
  • Page 22 Overview of the 3 data transfer types, FM 458 ←→ SIMATIC-CPU....3-152 3.16.1 3.16.2 Initiating a process interrupt on SIMATIC-CPU ..........3-153 3.16.3 Data transfer via I/O accesses ................3-154 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 23 3.19.2.4 Functional scope....................3-227 3.19.2.5 Operator devices which can be connected............3-228 3.20 Communications utility, display control.............. 3-229 3.20.1 General description.................... 3-229 3.20.2 Hardware ......................3-229 3.20.3 Software ......................3-230 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 24 Channel modes....................3-269 3.24 Communications utility process data ..............3-270 3.24.1 Receive- and transmit blocks ................3-270 3.24.1.1 Virtual connections .................... 3-270 3.24.1.2 I/O of the CRV, CTV blocks ................3-274 xiii System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 25 SIMADYN D configuring software..............3-310 3.29.4.2 WinCC configuring software ................3-312 3.29.5 Generating the address book using the CFC editor .......... 3-312 3.29.6 NML configuring software for CSH11 ..............3-313 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 26 Compiling and loading the user program............. 4-30 4.6.5 Test and start-up....................4-31 V4.x terminology which is replaced by D7-SYS terminology....... 4-33 5 Closed-loop thyristor current control .................. 5-1 Overview ........................ 5-2 5.1.1 Hardware configuration..................5-3 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 27 Standard configuration of parameters ..............5-77 5.8.2 Standard connections ..................5-81 5.8.3 Configuring example for normalization ..............5-82 5.8.3.1 Representation with normalized values ............... 5-82 5.8.3.2 Representation with absolute values ..............5-83 Index .............................. I-1 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 28: In Just A Few Steps To The First Project

    Prerequisites Creating a new project Defining the hardware Generating a CFC chart Testing, compiling and downloading the project 1-10 Testing the user project 1-12 Results 1-14 Archiving the project 1-14 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2001...

  • Page 29: Prerequisites

    "readme" files. Please observe the interdependencies between versions! When installing STEP7, you will be prompted for the online interface, however, for SIMADYN D nothing has to be selected and installed. ("Close" window and exit the following window with "OK".) Hardware You will require the following hardware components for the "My First...
  • Page 30 It is also possible to use other hardware platforms (T400, FM 458) by appropriately taking this into account in the configuring. Technical data is provided in the SIMADYN D Hardware Manual, additional ordering information in Catalog DA99. System- and communication configuring D7-SYS - SIMADYN D...

  • Page 31: What You Can Expect

    The running light has the following phases: • All of the LEDs are dark. • The LEDs are switched bright and then dark again so that only one is bright at any one time. System- and communication configuring D7-SYS - SIMADYN D Edition 12.2001...

  • Page 32: Creating A New Project

    Click on OK. Select The "SIMADYN D station“ hardware object Insert > Station > SIMADYN D station. is inserted. Defining the hardware The SIMADYN D subrack structure is entered in STEP 7 (HW Config). Step Procedure Result Select the hardware object "SIMADYN D station“...

  • Page 33: Generating A Cfc Chart

    (integrator) to the working area. Open the properties dialog box of function The INT dialog box with general block block INT with Edit > Object properties . information and the setting tab I/O appears. System- and communication configuring D7-SYS - SIMADYN D Edition 12.2001...
  • Page 34 Edit > Run sequence in cyclic task T2. The connection between the "sawtooth" block and the comparators is realized by changing the CFC window (Window > ...). System- and communication configuring D7-SYS - SIMADYN D Edition 12.2001...
  • Page 35 In just a few steps to the first project Fig. 1-2 "Sawtooth generator“ chart System- and communication configuring D7-SYS - SIMADYN D Edition 12.2001...
  • Page 36 In just a few steps to the first project Fig. 1-3 "Running lights“ chart System- and communication configuring D7-SYS - SIMADYN D Edition 12.2001...

  • Page 37: Testing, Compiling And Downloading The Project

    The result is displayed in a dialog window. Acknowledge the dialog window or evaluate the error messages using Details. You have created your first user project. 1.5.2 Downloading the user project into the SIMADYN D-CPU module Introduction SIMADYN D allows you to • download online or •...
  • Page 38 In just a few steps to the first project Downloading You have established a connection from your PC/PG to SIMADYN D online station, and you can download the program memory module into the CPU module. Step Procedure Result Check whether your SIMADYN D station...

  • Page 39: Testing The User Project

    The "Test: RUN (laboratory)" text appears Test > Test mode with a green background in the status bar. In the test mode, you can monitor and change the dynamic behavior (online). 1-12 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2001...

  • Page 40: Disconnecting The Connection Online

    Not all of the function blocks can be inserted online. Refer under "configuring data" in the online help for the block. 1.6.5 Deleting blocks online Select the function block and remove it using the command Edit > Procedure Delete. 1-13 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2001...

  • Page 41: Results

    In order to view the sawtooth, you must first connect an oscilloscope to generator the SIMADYN D station. The following table shows the assignment of the pins at output connector X6 of expansion module IT41. The output voltage range extends from -10 V to +10 V.

  • Page 42: Systemsoftware

    2 Systemsoftware Overview Configuring Function description and user instructions 2-41 System chart @SIMD 2-45 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 43: Configuring

    To implement most of the applications, the information in Chapter "General description" up to the Chapter "Creating CFC charts" is sufficient. More detailed information regarding special system characteristics of SIMATIC TDC/SIMADYN D is described in the following Chapters. 2.1.1.1 Configuring tools...

  • Page 44: Configuring Steps

    SIMATIC TDC/SIMADYN D is configured in the following sequence 1. The hardware configuration is generated, and 2. The CFC charts are created. 2.1.1.3 Terminology and libraries When configuring SIMATIC TDC/SIMADYN D, the names to be assigned Assigning a name must be as follows: • Station names −...

  • Page 45: Configuring The Hardware

    Configuring HWConfig is used to configure the hardware of SIMATIC TDC/SIMADYN SIMADYN D D stations. A SIMATIC TDC/SIMADYN D station consists of a rack with stations up to 20/8 CPUs and other hardware modules. When required, several stations can be coupled with one another. The modules to be configured can be selected from the modules in the HWConfig hardware catalog.

  • Page 46: The Second Step: Parameterizing The Hardware Modules

    Table 2-3 Hardware components Further information Refer to the " SIMATIC TDC/SIMADYN D hardware“ Manual for the individual modules which can be selected. Using HWConfig, a module is configured, possibly with a sub-module for every subrack slot. This provides a precise image of the rack as it is in reality while the hardware is being configured.
  • Page 47 • 5 cyclic tasks and/or • 8 interrupt tasks. The start of an interrupt task with respect to the instant that the process interrupt was initiated can be offset by a freely-configurable delay time. System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 48: The Third Step: Checking The Configuring

    SIMADYN D system display, acknowledge button etc. is configured, is administered in a newly chart created SIMATIC TDC/SIMADYN D program, and may not be deleted. The sampling time of the system chart is pre-assigned in the factory at approx. 128 ms.

  • Page 49: The Second Step: Parameterizing And Interconnecting Function Blocks

    NOTE If a run-time group, is disabled via a function block input which is connected to it, then all of the function blocks contained in it are no longer computed. System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 50 This should approximately correspond to the average time between two process interrupts. By clicking twice on the module, you can configure the equivalent sampling time under the menu item Basic clock > Synchronization. System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 51 The actual open-loop and closed-loop control task can be implemented Executing the function blocks using SIMATIC TDC/SIMADYN D, almost the same as in a block diagram, by interconnecting and parameterizing the function blocks. A function block type can be used as often as required. The function blocks are parameterized and interconnected at the block inputs and outputs.
  • Page 52 Overflow sheets are automatically created, if more margin entries are generated on a sheet than there is space to display them. An overflow sheet consists exclusively of the margins and does not contain any objects. 2-11 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 53 • A connection identified like this can also be addressed as parameter. (The parameter can be read and changed at the block inputs using operating control devices and can only be read at the block outputs: 2-12 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 54: The Third Step: Compiling And Loading The User Program Into The Cpu

    • nnnn: four-digit technology connector number − 0000 to 9999 Additional information on parameters and technology connectors, refer to Manual "SIMADYN D Control System, Communications Configuring D7-SYS", Section Parameterizing SIMADYN D. 2.1.3.3 The third step: Compiling and loading the user program into the...

  • Page 55: Operating Statuses Of A Cpu Module

    Systemsoftware 2.1.4 Operating statuses of a CPU module In the SIMATIC TDC/SIMADYN D system, the system statuses, shown in the following table are possible: Operating Power off I N I T R U N S T O P status Internal...

  • Page 56: Configuring Example Of A Cpu Module

    SIMATIC Manager symbol. Create a new project with the menu bar and the "File > New > Project" function, with the name "Project name". Insert a SIMADYN D station using the menu item "Insert > Station > SIMADYN D station". 2-15 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 57 Edit > Delete. The MS5 program memory module is now inserted, via the hardware catalog, into the directory SIMADYN D > Sub-module > Program memory > MS5 per drag & drop or clicking twice with the mouse.

  • Page 58: Description And Use Of The Signal Transfer Mechanisms

    2.1.6.1 Data consistency For interconnections between different cyclic tasks, SIMATIC TDC/SIMADYN D ensures the consistency of all data which is transferred. This means, that all data transferred from a task come from the same computation cycle of this task. All values calculated during a sampling cycle are "exported"...

  • Page 59: Data Transfer Within The Same Task Of A Cpu

    Start/end of Signal edge a cycle Task T2 Task T3 Data transfer via an alternating buffer system Fig. 2-4 Signal not sensed in task 3 2-18 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 60: Data Transfer Between Cyclic Tasks Of Several Cpus

    MM11 (SIMADYN D) or CP50M0 (SIMATIC TDC) communication buffer modules. $ signals are used to handle the connections between function blocks, which run on different CPUs within the same SIMADYN D station (menu item "Insert-connection to the operand " in the CFC editor). The following data are required to configure a $ signal: •...

  • Page 61: Data Transfer Between Interrupt Tasks Of Several Cpus

    • Tx = sampling time of the cyclic tasks through which the signals are looped, • Ty = sampling time of the source/destination (target) CPU and • T_alarm = maximum interrupt repeat time of the interrupt task. 2-20 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 62: Minimizing The Deadtimes

    CFC editor. The CFC editor test mode is used to test and optimize the user program, which is configuring test already running online on the CPU. phase 2-21 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 63 Min. 1800 per bus type (No. CPUs + 1)* 4) Table 2-9 Calculating the maximum number of interconnections NOTE If standard and fast interconnections are combined, an appropriately lower number are obtained. 2-22 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 64: Significance And Uses Of The Process Image

    • Exporting signal interconnections from Tn The components relevant for the process image are highlighted; for the other components refer to the Chapter "Description and use of the signal transfer mechanisms". 2-23 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 65: Implementing The Process Image

    The execution between the jump into the operating system up to the end of the system mode can only be interrupted by a higher priority system mode. Among other things, function blocks with access to the periphery are computed. 2-24 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 66: Process Image For Cyclic Tasks

    (I/O) values. These signals are buffered. Signals are output to the hardware in the system mode at the start of the next sampling cycle. 2-25 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 67: Process Image For Interrupt Tasks

    In this case, the output is only realized after the next interrupt event whose timing is unknown. For specific input/output blocks, this problem can be remedied by using a block input so that input/output is realized in the standard mode. 2-26 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 68: Significance And Application Of The Cpu Synchronization

    • Configuring the interrupt task-synchronization 2.1.8.1 Time synchronization The real-time clocks of all CPUs in a SIMATIC TDC/SIMADYN D station are synchronized to the clock of CPU inserted at slot 1. This prevents the various CPU clocks from drifting apart. This synchronization is automatically realized every 10 s.

  • Page 69: Synchronizing Its Own Basic Clock Cycle To An Interrupt Task Of A Master Cpu

    2.1.8.5 Synchronizing several SIMATIC TDC/SIMADYN D stations CS12, CS13 and CS14 modules (master rack coupling) and CS22 (slave rack coupling) (SIMADYN D) or CP52M0, CP52IO and CP52A0 (SIMATIC TDC) are available to synchronize the basic sampling time over several stations. In this case, the bus systems of the two stations are connected via coupling modules.
  • Page 70 Pre-assignment = 1.0 ms (default) • If required, enter a synchronization delay time of 0.1 ms up to the equivalent sampling time. No sampling time is pre-assigned (default value) 2-29 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 71: Configuring The Interrupt Task Synchronization

    L- and/or C bus. It can be decided as to whether the interrupt task is sent at the start or at the end of the interrupt task processing. 2-30 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 72: Example Of A Synchronization Configuration

    PM5 in µs. However, this value especially for communication blocks, can deviate from the actually required time, depending on the quantity of data to be transferred. 2-31 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 73: Calculating The Precise Processor Utilization

    Sequence of a configured task. If a task can be completed within a basic sampling time due to a low computation time, then this is illustrated in the 1st cycle. 2-32 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 74 (e. g. closed-loop position controls). T1+interrupt task+T4 T1+T2 T1+T3 T1+T2 Interrupt task In this T2 = 2 * T1 T3 = 4 * T1 Fig. 2-12 Sequence of a configured task 2-33 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 75: Eliminating Cycle Errors

    The most important properties and technical data of the operating system are specified in the following. Number of CPU A maximum of 8 (SIMADYN D) or 20 (SIMATIC TDC) CPU modules can modules be inserted in a subrack. A CPU module requires 1 slot. Slots which are not occupied by CPU modules can have peripheral modules.
  • Page 76 This is supplemented by the appropriate memory requirement, depending on the configured software, for the buffer system and additional components, e. g. communications. 2-35 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 77: The Basic Operating System Functions

    Initialization the RESET button to output a reset pulse. The initialization conditions/prepares the hardware and software so that the system can go into the standard operating mode (RUN status). 2-36 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 78 HWConfig (I1 > I2...> I8). The programming engineer programming the user program configures, using HWConfig, the interrupt sources which he or she requires for his or her application, and their processing in the interrupt-controlled tasks. 2-37 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 79 (refer to the Chapter "Significance and use of the process image"). Error SIMATIC TDC/SIMADYN D differentiates between errors, which occur differentiation during initialization and those which occur during standard operation. Errors from the initialization (INIT operating status) result that the system is not released for start (transition into the RUN operating status).

  • Page 80: The Service Utility

    All devices which can process the task- and response language of the utility can be used as handling devices for the service utility. In the SIMATIC TDC/SIMADYN D world, these are the programs (tools) CFC in the test mode and service IBS (service start-up).
  • Page 81 In order to still permit system diagnostics, the CPU’s own diagnostics interface is connected. The DUST1 protocol runs here (refer to the Chapter "Operating statuses of a CPU module"). 2-40 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 82: Function Description And User Instructions

    CPU modules which received an NMI as result of the faulted module. The debug monitor can be activated by pressing the acknowledge button or setting the status value. 2-41 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 83 Causes of fatal A fatal system error can have the following causes (ID codes). A error supplementary ID describes the error cause in more detail. Supplementary ID code (precise description) 2-42 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 84: Background Processing

    If the CPU has no tasks to process during normal operation, it processes the background task. As background task, the following functions are simultaneously available: • the online test mode and • a service utility 2-43 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 85: Online Test Mode

    If a memory module checksum error is identified in the online test mode, the user can remove the error by repeatedly generating the memory module. For battery test errors, he can replace the battery. 2-44 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 86: System Chart @Simd

    7-segment display of the CPU module if a flag of a component was set. If several messages are generated for the 7-segment display, the highest-priority message is output. 2-45 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 87 SYF4. The appropriate numbers of the errors fields are documented in components the function block description (refer to the reference manual, SIMADYN D function block library). An error field can only be acknowledged if an error was identified for the particular component and this was displayed.
  • Page 88 Sequence diagram Pushbutton, Identify acknowledge service intervention Acknowledge pulse First error status Evaluate components Error code Error status 7-segment display Display Diagnostics LED Status word, -bit Fig. 2-13 Sequence diagram 2-47 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 89 Unused Bit9 Unused Bit10 Unused Bit11 User-generated error ID Bit12 Unused Bit13 Unused Bit14 Unused Bit15 Unused Bit16 Unused Table 2-16 Bit assignment of the function block connection SIMS.QS 2-48 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 90: Communications Configuring

    3.25 Communications utility service 3-288 3.26 Communications utility time of day synchronization 3-291 3.27 Communications with SIMATIC Operator Panels 3-292 3.28 Communications with WinCC (MPI) 3-304 3.29 Communications with WinCC (SINEC H1) 3-306 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 91: Introduction

    CPU-internal to test transmitters/receivers CPU-local coupling communications partner • Hardware required • Communications Process data utility • Central coupling @CPN block • Features SIMADYN D-internal memory coupling Table 3-1 CPU-local coupling System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 92 CS14: Coupling with 8 slave interfaces CS22 • CS22: Coupling with master interfaces CS12, CS13 or CS14 • Parallel coupling of up to 9 SIMADYN D subracks • All subracks can be synchronized • Uniform system clock possible (unified) • Fast •...
  • Page 93 Parameter processing • Central coupling @CSPRO block • Features Standardized multi-master bus for communications between SIMADYN D and a maximum of 123 communication partners • Master slave principle (CS7/SS52 is master and/or slave) • PROFIBUS standard according to EN 50170 •...
  • Page 94 Communications configuring • Used for the SIMADYN D (only if PROFIBUS FDL is used as a PROFIBUS FDL communications result of other communication partners) partner • SIMATIC S5/S7 • Certified third-party equipment/devices • Hardware required Master: CS7 communications module with SS5 communications module •...
  • Page 95 Central coupling @CSD02 block • Features Low-cost, point-to-point connection • 2400, 4800, 9600 or 19200 baud • Either a 20 mA- or V.24 interface can be used Table 3-9 DUST2 coupling System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 96 3964 (R) data transfer protocol with/without RK512 communications protocol • 2400, 4800, 9600 or 19200 baud • Either 20mA- or V.24 interface possible • Maximum net data length, 750 bytes Table 3-10 DUST3 coupling System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 97: Overview Of The Communication Utilities

    • Central coupling @CSU block • Features Single-master bus for communications between SIMADYN D (master) with a maximum of 31 communication partners • Master-slave principle (CS7/SS4 is the master) • 9,6, 19,2, 38,4, 93,75 or 187,5 kbaud • For drive converters: Maximum net data length is...

  • Page 98: Communication Block I/Os

    − 2nd - 6th characters: A - Z, 0 - 9, _ 2. Connector of the data interface if the data interface is on a CS7 communications module Syntax for the connector designation: System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 99: Address Connections At, Ar And Us

    It is not checked as to whether a channel name is configured a multiple number of times. The configuring engineer must uniquely assign the channel names at a data interface for each transmitter/receiver at the AT, 3-10 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 100: Data Transfer Mode, Mod Input

    A net data buffer is provided for data transfer. The transmitter inputs the net data into the channel in an operating cycle and the receiver reads them out in an operating cycle. 3-11 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 101 The transmitter flags in which buffer the latest data are located. Transmitter Receiver NDP1 NDP2 KVL = channel administrator NDP =net data buffer Fig. 3-2 Data transfer in the "Refresh" mode 3-12 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 102 The transmitter flags in which buffer the latest data are located. The receivers must be configured in the same or shorter sampling time than the transmitter (the receivers must therefore operate faster). 3-13 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 103 (useful) data buffers which are used for data exchange. They are used as alternating buffer system. This data transfer mode is only permitted for the PROFIBUS DP interface of the FM458-1 DP application module. 3-14 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 104: Firmware Status, Ecl, Eco Connection

    • Configuring errors, which are identified when the system is initialized, and which are displayed at the 7-segment display of the CPU using a flashing "C". • Temporary status displays and alarms 3-15 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 105: Mode Of Operation Of The Couplings

    "re-structures" and "packages" the data, so that they correspond to the required telegram structure and protocol. • If the communications partner is also a SIMADYN D (subrack coupling, buffer memory coupling), then the data are not conditioned. Coupling module...

  • Page 106: Central Coupling Blocks

    • Central coupling blocks have no transmit- or receive functionality. • All central coupling blocks must be configured in a sampling time 32 ms ≤ TA ≤ 256 ms 3-17 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 107: Transmitters And Receivers

    − if the length of the reserved data areas coincide. − if the net data structure is compatible. − if the data transfer mode is identical (data entry at the MOD input for transmitters/receivers). 3-18 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 108: Compatible Net Data Structures

    Standardized data types NOTE The SIMADYN D connection types (e. g. SDTIME) are not used as data types, as the coupling partner does not always have to be a SIMADYN D function block. • Octet string An octet string is an unstructured data type which does not appear at the block I/O (refer to the Chapter Channel marshalling blocks CCC4 and CDC4).

  • Page 109: Number Of Coupling Modules In A Subrack

    The number of CS coupling modules (CSH11, CS12/13/14, CS22 and CS7) are restricted by two system limits: • subrack size The largest subrack in the SIMADYN D system has 24 slots. As a subrack must have at least one CPU, theoretically, 23 slots remain. • available address space In practice, these limits are seldomly reached.
  • Page 110 • For communications between CS22-CS22, the CS12/13/14 subracks are only used as data interface, not as coupling- or communications partner. The unused data areas are eliminated by re-organizing the CS12/13/14. 3-21 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 111: Couplings On The Subrack

    Communications buffer coupling General The 16 kbyte data interface for the communications buffer coupling is located on a communications buffer. The hardware consists of modules MM11, MM3 or MM4. 3-22 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 112: Coupling To Ep3 Modules

    Fig. 3-9 Coupling to EP3 modules Monitoring and A central block @CEP must be configured on any of the CPUs of a initialization subrack to initialize and monitor the coupling. 3-23 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 113 Address stages 1 and 2 do not have to be configured. • For channel names, the EP3 modules only evaluate the 5th and 6th character of the channel name. All other characters can be selected as required. 3-24 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 114: Subrack Coupling

    Communications configuring Subrack coupling General A maximum of 9 SIMADYN D subracks with C-bus connection can be coupled with a fiber-optic cable subrack coupling. The hardware uses CS12, CS13, CS14 and CS22 modules The subrack which accommodates the CS12, CS13 or CS14 modules will be designated as the master subrack in the following.
  • Page 115 Communications configuring Subrack No..1 No. 2 Fig. 3-11 Point-to-point coupling with CS12 Subrack No.1 No.. 2 No. 3 No. 4 No. 5 Fig. 3-12 Configuration for four slaves with CS13 3-26 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 116: Hardware Structure

    The @CS2 central block can no longer access the master subrack and prepares a restart (in addition, the CDM block output is set to "faulted", refer to @CS2 mask). The system then waits until the master subrack is powered-up. 3-27 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 117: Response When "Powering-Up" The Master Subrack

    In this case, the CPU is only acknowledged within the time, set at connection T of the PCL after the master subrack has been powered-up (output of @CS2.CDM). 3-28 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 118: Restart Frequency

    CS22 is inserted, synchronize themselves to the previous channelsat each restart (new run-up). If a transmitter/receiver identifies the "right" channel at log-on, then it cannot identify 3-29 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 119: Configuring

    AT- and AR inputs of the transmit/receive blocks. Names should not be configured for address stages 1 and 2. Transmitters and receivers with the same channel names communicate with one another. 3-30 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 120: Industrial Ethernet Coupling (Sinec H1)

    − defined routes to transfer data between the bus nodes, which are configured using NML. • Variables (layer 7) and telegrams (layer 2 and layer 4) − for SIMADYN D - are assigned when configuring in CFC. 3-31 System- and communication configuring D7-SYS - SIMADYN D...

  • Page 121: Hardware And Central Coupling Block

    SINEC H1 layer 7, defined in the SINEC H1 "SINEC AP 1.0 Specification" from Siemens. The variable utilities used for SIMADYN D which are in conformance with MMS, are part of STF. • Client The client issues the task to an STF utility and initiates communications.
  • Page 122 Significance Temporary intermediate status (CSH11 waits approx. 3 min. dark dark until the SIMADYN D has run-up) or the module has no power supply dark Database and synchronization with SIMADYN D o.k. flashin dark Database inconsistent;...

  • Page 123: Central Coupling Block @Csh11

    An NML configuring tool is not required when using layer 2! General When establishing communications via SINEC H1 layer 2, the address connections AT and AR are configured as follows. 3-34 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 124 The hyphen must be specified to separate the station address and RLSAP. − rr Remote Link Service Access Point (RLSAP). The RLSAP consists of two hexadecimal numbers, and must be divisible by four. 00 and 08 are not permitted. 3-35 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 125: Communications Via Sinec H1 Layer 4

    Little-Endian format, i. e. the least significant byte at the beginning and then the most significant byte. When communicating with devices which deposit data in the Big-Endian format, then the user must adapt appropriately (e. g. for SIMADYN D using the SWB... conversion blocks). 3.4.3...
  • Page 126 Max. 12 characters. The symbolic name refers to a data transport connection configured with NML. The data transport connection name is the only assignment between the SIMADYN D software and the NML software. Each data transport connection can be bidirectional, i. e.

  • Page 127: Communications Via Sinec H1 Layer 7 (Stf)

    NML, refer to the User documentation "SINEC NML - CP141x, CP1470". • When accessing defined complex STF variables (arrays, structures) defined in SIMADYN D, it is only permissible to access complete variables; partial access is not possible! 3.4.4.1...
  • Page 128 − can only be used in conjunction with address stage 2. − max. 14 characters. − if address stage 1 and 2 are used, SIMADYN D is a client as far as the associated STF utility is concerned. − address stage 1 is interpreted as symbolic name of the application association, via which the STF utility is handled.

  • Page 129: Communications Utility, Process Data

    Process data is transferred via SINEC H1 layer 7 (STF) by reading and writing data. SIMADYN D can be both a server as well as a client (CFC configuring). Process data have an open structure as far as SINEC H1 is concerned.
  • Page 130 The structure of the process data objects is derived from the CFC structures configuring of the "virtual connections" (refer to the Chapter Communications utility, process data). The SIMADYN D data types are converted into STF data types using the following table: SIMADYN D data type STF data type...

  • Page 131: Communications Utility, Message System

    • A remote client can execute the STF utility "Read" on this variable. • The SIMADYN D utility ID at the end of the variable name is "M". • The communications partner must read the object at specific intervals using the STF utility "Read".
  • Page 132 Communications configuring − SIMADYN D writes into the remote variable, with the name "EINGANGSKORB" via the application association "CHEF". STF variable The STF structure of the variables is derived when CFC is used to structure configure the message output block MSI; and more specifically from the data entries at connections SNV, STM, SSF (refer to the Chapter, communications utility, message system).

  • Page 133: System Time

    The variable structure, expected from the client must coincide with that defined for the server. 3.4.5 System time The CSH11 can be used as source for the SIMADYN D system time. The SIMADYN D system time prerequisite is a SINEC time transmitter. The RTCM function block must be configured to distribute the time.

  • Page 134: Nml Network Management

    Configuring should be used. If this is not available for the NML version supplied, then please contact Siemens AG who will then provide you with it. − profiles to be imported: "Mgt-Tbez.", "e4_handshake" − function distribution table to be imported: "CSH1 SINECTF00".

  • Page 135: Profibus Dp Coupling

    • Data transfer times For short telegrams (up to 32 byte), only the SIMADYN D sampling time and the DP bus circulating time are included in the data transfer time. For longer telegrams, the software processing times of the SS52 communications module must also be included (max.

  • Page 136: Configuring With D7-Sys

    Central coupling block Baud rate and The baud rate and PROFIBUS address are specified, on one hand by PROFIBUS address CFC (function block @CSPRO) and on the other hand by COM 3-47 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 137: Address Connections At, Ar

    − the slave PROFIBUS address is specified as address stage 1. − the slave PROFIBUS address may only assigned once for each transmit- and receive channel. − value range: 0, 3 - 123 3-48 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 138: Sync/Freeze Commands

    PROFIBUS address 33 as (second) master which reads data. • AT- 'Slavelst.0.1' − the channel with the name slavelst transmits data as slave to a DP master. 3.5.1.3 SYNC/FREEZE commands General 3-49 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 139: Configuring Versions Of Sync/Freeze

    FREEZE broadcast telegram to the configured slave group. All of the slaves of this group then simultaneously read their inputs and buffer them. This input data is then available for the SIMADYN D CPUs after a DP bus circulating time has expired.
  • Page 140 • Assumption: The SYNPRO function block calculates at the center of the sampling time (before all transmit blocks) Output SOK Sampling time Synczyklus SYNC_quit SYNC_quit SYNC_command SYNC_command Bus circulating SYNC_command time Fig. 3-15 Timing diagram, SYNC version 1 3-51 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 141 (before all transmit blocks) (FB-SYNPRO is calculating too early) Input SOK FB-SYNPRO FB-SYNPRO Sampling time Synczyklus SYNC_quit SYNC_quit SYNC_command SYNC_command SYNC_command Bus circulating time Fig. 3-16 Timing diagram, SYNC version 2 3-52 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 142 • Irregular data transfer along the DP bus should be prevented: Single- master operation; stations must not be temporarily switched-in. • Alarm tasks should not be configured on the same SIMADYN D CPU. Sampling time overruns are not permissible; this would result in a SYNC command failure or a shift by a complete sampling time.

  • Page 143: Diagnostics Function Block

    • The block does not output any valid diagnostic data. SEL=126: System diagnostics • The system diagnostics provides an overview as to which slave has provided diagnostic data. 3-54 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 144 Table 3-24 Information specific to the master SEL=3 ... 123: Slave diagnostics • Output of slave diagnostics data. • The SEL data entry corresponds to the slave PROFIBUS address. 3-55 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 145 BG 31-24 Channel 31-24 diagnostics high Additional Irrelevant device- specific Irrelevant high diagnostics Irrelevant Table 3-25 Overview of the structure of the diagnostics data for Siemens DP slaves 3-56 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 146 Not all slave-specific diagnostic blocks must be available. Each block is preceded by a header byte. The diagnostics block is identified by bit 7 and bit 8: 3-57 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 147: Configuring With Com Profibus

    • Important parameters when using the PROFIBUS DP bus system SIMADYN D-specific information on COM PROFIBUS: • Configure the SS52 communications module as SIMADYN D SS52 station type ("SIMADYN" family). • The input and output addresses should not be specified.

  • Page 148: Ss52 As Profibus Slave

    (e. g. bytes could be interchanged within a data word) between the communication partners. Net data structure For SIMADYN D, the net data structure with CFC is specified by configuring the virtual connections (refer to the Chapter Communications utility, process data).

  • Page 149: Loading The Database

    COM port of the PC. RS232 assignment at SS52 (no standard): − 2 - TxD − 7 - RxD 3-60 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 150: Start-Up/Diagnostics

    Green LED The green LED provides general information about the SS52 communications module and about synchronization with function block @CSPRO from SIMADYN D. The yellow LED provides information about the DP bus and the COM database. Green Yellow...

  • Page 151: Error Class (Ecl) And Error Code (Eco)

    Significance of the outputs ECL, ECO at function block @CSPRO: • Error class=0: An alarm is present. In some cases this alarm can be removed without a SIMADYN D reset. If there are several alarms, then the alarm of the lowest number is displayed.

  • Page 152: Application Example, Profibus Dp Coupling

    Remedy: Reduce the CFC configuring (communication channels). There are two channels, which wish to transmit data to the same slave or receive data from it. The SIMADYN D-FB which is associated with the channel which addressed the slave later, has issued a communications error (flashing ”C”).

  • Page 153: Typical Configuration And System Requirements

    Communications configuring It is assumed that you are knowledgeable about configuring SIMADYN D as well as the CFC configuring language. NOTE Only those activities are described in detail which are of significance for this particular configuration. Versions or additional components are touched-on but not discussed in detail.
  • Page 154 • SIMATIC S5-105U (station 1) as master to SIMADYN D: The SS52 has a master (S5) which polls the SIMADYN D. Data transfer (quantity and amount of process data) between the two controls can be freely configured. The following was defined: −...

  • Page 155: Check List Of The Required Hardware And Software Components For Simadyn D

    S 01 S 02 S 03 S 04 S 05 S 06 S 07 S 08 S 09 S 10 S 11 S 12 Fig. 3-19 Hardware and software components for SIMADYN D 3-66 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 156: Configuring Under Step 7 Cfc

    Manual on the COM PROFIBUS parameterizing software Manuals of the other nodes: SIMATIC S5, ET 200U, ET 200B, SIMOVERT Master Drives Table 3-30 Legend, hardware and software components for SIMADYN D 3.5.3.6 Configuring under STEP 7 CFC General In order to simplify unified configuring of a "PROFIBUS DP coupling"...
  • Page 157 They are not used for configuring. Further information on the I/O of the central block PROFIBUS DP coupling @CSPRO, refer to the User Documentation "SIMADYN D, function block library". 3-68 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 158: Using Transmit- And Receive Blocks

    1: Slave with either inputs or outputs, 2: Slave with inputs and outputs (actual: 0) Initialization input for the time in which the SS52 module monitors the SIMADYN D host CPU: <0: No monitoring 0...10: Monitoring time=1s (default) >10: Monitoring time in 1/10 s...

  • Page 159: Configuring The Typical Configuration In Cfc

    I/O, SIMOVERT, SIMATIC etc.) − 2=Intel format (low byte before the high byte) Can be used for data transfer to devices where data is processed according to the Intel format just like in SIMADYN D (e. g. second SS52) Coupling partner...
  • Page 160 Transmit channel name: T_Moto Slave address: 71 Virtual connection name receive "D02.X01" "!R_MOTO" 'R_Moto.71.1' Receive channel name: R_Moto Slave address: 71 Fig. 3-21 CFC chart (Part 1) of the typical configuration 3-71 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 161 Main actual value: 2nd word from the receive telegram (R_MOTO) NOP1_I "!T_MOTO.0002" Main setpoint: 2nd word for the transmit telegram (T_MOTO) Fig. 3-22 CFC chart (Part 2) of the typical configuration 3-72 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 162: Configuring The Ss52 Communications Module With Com Profibus

    CS7 (currently: X01) and was configured, then values are transferred between the transmit- or receive blocks and the bus connector on the SS52 communications module. As SIMADYN D is a freely-configurable system, the following logical communication structures must be assigned: •...
  • Page 163 4. After interrogating the PROFIBUS address (current: 4) the communications partner can be selected in an additional selection window. Fig. 3-25 "PROFIBUS address" window 3-74 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 164 For the SS52 communications module, this configuration window is at first completely empty. The net data structures must now be entered in the list in the dialog box "Configuring: SIMADYN D slave ...". NOTE S5 is the master in this "Master system <1>" so that the transmit- and receive mode must be considered from its perspective (I/O addresses of the S5).
  • Page 165 − input, output − input/output − empty location − special format • Length 1 to 16 • Format Select either single-word- or byte format Fig. 3-29 Dialog box, "ID" 3-76 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 166 SIMADYN D database. Thus, the first host system has been generated in which the SIMADYN D is slave to the S5. Parameterization has now been completed. It should be observed, that this involves the configuring data for the IM308 (S5); therefore these no longer have to be processed, as they are not relevant for the SS52.
  • Page 167 Communications configuring 2. By double clicking on the symbol "SIMADYN D" it can be seen how important it is to first set-up the SS52 as slave in the "Host system <1>". The complete telegram structure is automatically transferred into the SS52 configuration with the difference that the telegrams lie interchanged in the address ranges: The output of S5 becomes the input for SIMADYN D and vice-versa.
  • Page 168 (Fields have a grey background and are therefore inactive) Fig. 3-35 "Configuring" window 5. After configuring has been completed, the display should look like this: Fig. 3-36 Window, "DP master system, PROFIBUS address" 3-79 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 169 • Transfer data via the PROFIBUS interface RS485 (is directly supported by COM PROFIBUS). − Transfer via RS485 is not discussed, as a special PC interface card (e. g. CP 5411) is required in this case. 3-80 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 170: Downloading The Com Database Into The Ss52

    In order to successfully download, the different behavior patterns of General SIMADYN D and the SS52 communication modules should be known before, during and after this operation. General system conditions are output via a green and a yellow LED, which are provided at each of the CS7 slots.
  • Page 171 Communications configuring These LEDs only provide information as to whether the SIMADYN D as self-contained autonomous system is functioning correctly, or if there are faults/errors. Bus activities or communications with other bus nodes are not evaluated. • When the power is applied, both LEDs briefly light-up (approximately LED statuses when half a second).

  • Page 172: Profibus Fdl Coupling (Sinec L2 Fdl)

    2. SDN (send data with no acknowledge) for broadcast 3. SRD (send and receive data) for master-slave communications As far as FDL is concerned, SIMADYN D is always a master and exclusively uses the FDL utility SDA. Other FDL masters can be considered as communication partners.

  • Page 173: Central Coupling Block @Csl2L For The Profibus Fdl Coupling

    This parameter is used to approximately calculate the token circulation time. The entry should approximately represent that value met in practice. 3-84 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 174: Communications Via Profibus Fdl

    Local Service Access Point (LSAP). The LSAP is a decimal number, value range from 2...50. • If address stage 2 is specified, then after address stage 1, enter ".". 3-85 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 175 Little-Endian format; this means that the least significant byte is sent before the most significant byte. When communicating with devices which use the Big-Endian data format, the user must appropriately adapt (e. g. for SIMADYN D by using conversion blocks SWB...). 3-86 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 176: Data Quantities, Sampling Times

    The specified value is the shortest sampling time where error- free operation is still guaranteed. For example, if 8 transmit channels are configured, then the SIMADYN D sampling time, in which these channels are configured, should not fall below 8 x 10 ms = 80 milliseconds. For receive channels, the cycle of the transmitting communications partner should be calculated.

  • Page 177: Profibus Fms Coupling (Sinec L2-Fms)

    "Get OV object X" task to the server; the server sends the description of object X as response. SIMADYN D, as client, generally executes the "Get OV" utility for a variable once before it executes the first read or write operation. The...
  • Page 178 What does open implementation mean?: The structure of the data object implementation is open, i. e. it can be read via the FMS utility "Get OV". The SIMADYN D utilities, process data and message system, are implemented as open utilities.

  • Page 179: Hardware And Central Coupling Block

    Defined routes for data transfer between the bus stations. They are configured using COMSS5. • Object directory For SIMADYN D, are specified by the CFC configuring. Restrictions The maximum net data length is approx. 230 byte. The maximum value is dependent on the configuring of the communication associations.

  • Page 180: Communications Via Profibus Fms

    The address connections AT, AR and US are configured as follows for address communications via PROFIBUS FMS. connection AT, AR and US Special issues when making entries at address connections AT, AR and US when using PROFIBUS FMS: 3-91 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 181 − the channel name at a data interface must be unique. − if address stage 1 and address stage 2 are not available in addition to the channel names, then SIMADYN D is server as far as the associated FMS utility is concerned and creates an object in the object directory.
  • Page 182 Communications configuring − if address stage 2 is present, then SIMADYN D is client as far as the associated FMS utility is concerned. Address stage 2 is the variable name or index of the object for the communications partner. This object must be available in the object directory of the communications partner and its description must be able to be read using "Get OV".

  • Page 183: Simadyn D Communications Utility

    A remote client can execute the FMS utilities "Get OV" and "Read" on this object. • The SIMADYN D utility ID at the end of the object name is "P". Address example 1. Subrack "BGT1", CPU No. 3, function block CRV is to be configured: −...
  • Page 184 − AT- 'channel name.00mm' • SIMADYN D is server, and transmits the value of this object using the (unconfirmed) FMS utility "Information report" via the communications association "mm". This communications association must be the "Broadcast transmitter"...
  • Page 185 Address example 1. Function block CTV − AT: "6111.0007" − SIMADYN D transmits an object with the FMS index 6111 via communications association 7 (broadcast transmitter) using the FMS utility "Information report". 2. Function block CRV: − AR: "receiver.0008"...
  • Page 186 NOTE The maximum number of record elements is 76. If SIMADYN D is a client, and the FMS utility "Get OV" is executed (depending on address stage 1), then the object in the server must have exactly the same structure SIMADYN D expects (data transfer security!).

  • Page 187: Message System

    AT- 'channel name' The SIMADYN D utility ID at the end of the object name is "M". The communications partner must read the object at certain intervals using the FMS utility Read. If a message was also output via the...
  • Page 188 8 characters Visible-String 8 dimension text Message instant Time and Date Time-Of-Day (6 Byte) Only available, Message text 60 characters Visible-String 60 if STM=1 Table 3-42 SSF=0 (HEX format) 3-99 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 189: Tables

    Subrack name supplemented to 6 characters with underline − p: CPU number, 1 digit: 1..8 − d: SIMADYN D communications utility, 1 letter: P: Process data M: Message system 3-100 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 190 Client Remote =address stage 2 relevant Read.req kkkkkkkk Server Local kkkkkkkkbbbbbbpd nnnn Write.ind nnnn Not rele- 00mm Client Remote Not relevant vant Information- Report.ind Table 3-43 Address parameters 3-101 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 191: Data Quantities, Sampling Times

    Data quantities, sampling times Max. number / max. data quantity / sampling time Number of SIMADYN D channels (low amount of net data) Approx.100 Number of SIMADYN D channels (230 bytes of net data) Max. channel length (net data) 230 byte Max.

  • Page 192: Menu Structure

    Printer output Generating Network setting Transfers global network parameters locally Loading CP start/stop, database transfer Loads the database Tools Bus selection Defines paths to load database Table 3-45 Menu structure 3-103 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 193: Bus Parameters

    2. Select "Edit" - "CP Init". A mask is displayed with entries for: − L2 - ADDRESS: L2 address of the SS5 communication module (this must correspond to the SIMADYN D configuring at function block @CSL2F!) − NETWORK FILE: The name of the file which contains the global network parameters (the first five characters can be freely selected, followed by "..NCM.NET")
  • Page 194 • "Default SAP", "Max. retry limit" and "Medium redundancy": Use the default values. After entering this data and depressing the F1 key, the "Bus parameter data" are computed. When required, the user can still change them (generally not necessary). 3-105 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 195: Communication Associations

    • The maximum length of the transmit PDU is defined using "Max. PDU length". For SIMADYN D SS5, the receive PDU is always set to the highest possible maximum value of 245. The following is valid: The maximum length of the receive PDU of a partner must be higher or equal to the maximum length of the transmit PDU of the other partner.
  • Page 196 • (At least one) connection must be configured for each remote client. • Remote client establishes the connection and initiates data transfer • The remote client can access each object in the SIMADYN D object directory. • Several utilities are possible in parallel Application: •...
  • Page 197 • A connection (minimum) must be configured for each remote server. • SIMADYN D establishes the connection and initiates data transfer. • The objects, which SIMADYN D accesses in the remote server, are defined by the CFC configuring (address stage 2 at the address I/O).
  • Page 198 (address stage 1 at address I/O). • "MMAZ" is the association type when establishing a connection to a master (e. g. SIMADYN D or SIMATIC) or "MSZY" when establishing a connection to a slave. • Local LSAP is uncritical, if the server association is "open" otherwise it must correspond with "Remote LSAP"...
  • Page 199 − Get OV (detailed version) and symbolic addressing should be selected if the server supports these utilities. − If SIMADYN D is the remote server, all utilities can be selected. • The maximum number of parallel tasks "Transmit" should correspond to the number of transmit- and receive blocks, configured using CFC, which use this communications association (as client).
  • Page 200 Features: Cyclic data transfer with slaves • SIMADYN D is exclusively client. • An association must be configured for each object which SIMADYN D accesses in the remote server. • SIMADYN D establishes the connection and initiates data transfer. • The object, which SIMADYN D accesses in the remote server is defined by appropriate CFC configuring (address stage 2 at the address input).
  • Page 201 • Read should be selected if a receive block uses this association as client. • Write should be selected if a transmit block is to use this association as client. 3-112 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 202 Only non-acknowledged FMS utilities can be transferred via broadcast associations (no handshaking). The non-acknowledged FMS utility, used for SIMADYN D SS5, is the information report. For information report, contrary to the read or write FMS utilities, the server initiates data transfer.
  • Page 203 • An association must be configured for each object which is to be transmitted. • A connection is not established between the communication partners; transferred data is not acknowledged Application: • Process data, with SIMADYN D as transmitter. Communications reference Type: Broadcast transmitter Association type...
  • Page 204 • The maximum PDU length should only be changed if a receiver cannot handle the specified length. Non-specified Features: • Freely-configurable communications association • SIMADYN D can be both server as well as also client Application: • Communications association, where both communication partners are client and server. Communications reference...

  • Page 205: Loading The Database

    • The maximum number of parallel "Receive" tasks must be set as high as the maximum number of "Transmit" tasks for the partner. 3.7.6.4 Loading the database Tool - bus Paths are edited and tested using this menu item. selection 3-116 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 206 3. Select "CP-L2" as the only additional station and enter the station address of the SS5 communications module to be addressed. This must correspond with the SIMADYN D configuring (function block @CSL2F). 4. A path must be edited once for each SS5 communications module.

  • Page 207: Examples

    SS5 communications module as well as the @CSL2F central block. 3.7.7.1 Example 1: Process data between two SIMADYN D stations • SIMADYN D notation: Station 1 transmits data to station 2. Description • FMS notation: Station 1 writes into an object in station 2.
  • Page 208 Comments (station 1 with KB2 and station 2 with KB2). • Instead of SIMADYN D stations, external systems (e. g. SIMATIC) can be used for station 1 or station 2. • For station 1, with address stage 1, reference is made twice to the same "02"...
  • Page 209 • Station 1 is the client so that the "Non-cyclic client" mask is selected here. • "Communications reference" 2 corresponds to the data entry made in address stage 1 at input AT of the SIMADYN D transmit block. • The "Association type" is non-cyclic, master-master, as both stations (SIMADYN D) are master.
  • Page 210 Communications configuring − "Get OV (detailed version)" is supported, because the SIMADYN D communications partner always supports this utility as server thus achieving a high degree of data security. − "Symb. addressing" does not have to be supported here as the object is accessed per index (6001).

  • Page 211: Example 2: Process Data Between Three Simadyn D Stations

    3.7.7.2 Example 2: Process data between three SIMADYN D stations • SIMADYN D notation: Station 1 transmits data to station 2 and sends Description data and receives data from station 3. • FMS-notation: Station 1 writes into an object in station 2 and reads and writes into objects in station 3.
  • Page 212 "1" and the utility ID "P" for process data. The channel name is made up to eight characters by adding "_", and the subrack name to six characters, also using "_" (separator). 3-123 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 213 Max. number of parallel tasks: Transmitting Receiving Name : CLI REA/WRI 3 Table 3-56 Mask, "Non-cyclic client": Station 1, communications association 6 Explanations: • "30 s" was selected as "Monitoring interval". 3-124 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 214 • "Transmit max. number of parallel tasks" has the value "2", as a read- and a write task is defined as a result of the SIMADYN D configuring. 3-125 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 215 1, communications relationship 6. Comment: • For station 1, communication associations 3, 4 and 5 (possibly, only as dummy) must be defined as well as for station 3, communications association 2. 3-126 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 216: Dust1 Coupling

    0 and 255 should be specified in address stage 1. At system run-up, it is identified whether a number has been assigned a multiple number of times for several blocks. Address stage 2 does not have to be configured. 3-127 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 217: Configuring Example, Service To Cfc

    CPUs of various subracks via DUST1. 3.8.4.1 Subrack 1 Description The DUST1 central coupling block and 1 transmit- and 1 receive block are configured on CPU 4 of subrack 1. 3-128 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 218 "D10CS7", communications module SS4 is inserted at connector X03). Address stage 1 must be the same for blocks which communicate with one another: • Subrack 1, transmitter=subrack 2, receiver=100 • Subrack 1, receiver=subrack 2, transmitter=200 3-129 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 219 Communications configuring @CSD01 D10CS7.X03 19200 D10CS7.X03 !SND2 'PZD2.200' D10CS7.X03 !EMPF2 'PZD1.100' Lefthand margin Righthand margin Fig. 3-43 Configuring example: Subrack 2 3-130 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 220: Dust2 Coupling

    Printer The printer must be equipped with the matching interface module, which is parameterized for the settings configured with SIMADYN D (e. g. baud rate, parity). Further information on the printer, refer to the printer Manual.
  • Page 221 SIMADYN D as transmitter is active). − The printer is powered-down (20mA current source from the printer is inactive as transmitter). − The 20 mA connecting cable from SIMADYN D to the printer is not inserted. Text output block The MSIPRI message output block should be used (refer to Chapter Communications utility, message system).

  • Page 222: Dust3 Coupling

    The DUST3 data transfer protocol is mainly used to exchange data with SIMATIC S5 or TELEPERM M. From the SIMATIC S5/TELEPERM M perspective, SIMADYN D behaves just like a SIMATIC S5/TELEPERM M device, with the restriction, that telegram fetch is not possible (however test telegrams from TELEPERM M are responded to).

  • Page 223: Central Coupling Block

    SIMATIC, is correctly processed. SIMADYN D does not support a "Fetch" telegram or input command ("E" NOTE code). The optional address stage 2 consists of: •...

  • Page 224: Transmit/Receive Blocks

    PRI=0 means that the partner can first transmit; PRI=1 means that the SIMADYN D first transmits. This data entry must be different for SIMADYN D and the communications partner. • BCC (block check character) This defines whether a block check character is also transferred.

  • Page 225: Dust7 Coupling

    One or several message output blocks (MSIPRI) can be configured. If Message output block several message output blocks are configured, then their channel names must be identical ("Select" data transfer mode). 3-136 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 226: Mpi Coupling

    SIMATIC S7/M7. Data transfer is realized via a multi-master bus with a maximum of 126 nodes. For SIMADYN D, MPI is used to connect the CFC for start-up and testing configured software, and is also used to communicate with WinCC and SIMATIC OPs.

  • Page 227: Uss Master Coupling

    The master addresses the individual slaves using an address character in the telegram. A slave can never initiate data transmit. Individual slaves cannot transfer data directly between themselves. SIMADYN D The following SIMADYN D communications utilities can be connected to communication the USS master coupling: utilities •...
  • Page 228 This circuit should be used if the SS4 communications module is used as assignment with end node on the USS bus, i. e. at the end of the bus cable. basis network 3-139 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 229 USS bus, i. e. not at the end of the bus cable. In without basis this case, the bus cable is looped-through the bus connector. network RS485+ USS bus RS485- Fig. 3-47 Connector assignment without basis network 3-140 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 230: Data Transfer Technique

    An @CSU central coupling block has to be configured to initialize and monitor the coupling. The central block only initializes the coupling during monitoring cyclic operation; the coupling remains inhibited before cyclic operation. 3-141 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 231: Function Blocks Which Can Be Used

    • A maximum of 16 broadcast transmitters are permitted. If more than one broadcast transmitter attempts to log-on, these channels do not go into operation. 3-142 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 232: Telegram Types

    If the maximum of 16 possible broadcast tasks are available, these are transmitted after 8 bus cycle. The USS master coupling ensures that a 3-143 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 233: Uss Master On The T400 Technology Module

    T400 technology module as end node or not as end node on the USS bus, i.e. at the end or not at the end of the bus cable. 3-144 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 234: Initialization

    3.13.7 Literature Specification "Universal serial interface protocol (USS protocol) Order No.: E20125-D0001-S302-A1 Version: 09.94 Bohrer/Möller-Nehring ASI 1 D SP3 EMC Guidelines refer to the User Documentation SIMADYN D, hardware 3-145 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 235: Uss Slave Coupling

    Serial interface Switches S1/1 and S1/2 S1/3 and S1/4 3.14.2 Initialization You must configure the function block @USS_S so that you can initialize the USS slave bus coupling . 3-146 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 236: Exchanging Process Data

    • The transmit telegram is received asynchronously to the sampling time of the CRV function block, i.e. the sampling time of function block CRV is the max. deadtime between receiving and processing data. 3-147 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 237: Handling And Visualizing Parameters

    You must configure the @DRIVE function block so that you can handle & visualize parameters. Please refer to the "Manual, configuring communications D7-SYS, Chapter "Parameterizing SIMADYN D" for additional configuring rules for handling & visualizing parameters. 3.14.5 Special features for 4-conductor operation of the USS-slave...

  • Page 238: Peer-To-Peer Coupling

    − to the baud rate , and − the number of process data according to the telegram run time table, provided below. At connection AT, configure unique channel names for this data interface. 3-149 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 239: Receiving

    CRV is the max. deadtime between receiving and processing data. Please refer to the "Manual, configuring the communications D7-SYS, Chapter communications utility, process data" for additional configuring rules when transferring process data. 3-150 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 240: Simatic P-Bus Coupling

    • Transition into the statuses − “initialization error “ − “system error “ − “user stop “ − “RUN“ • If the memory module is inserted or withdrawn, or is not available 3-151 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 241 ↔ FM 458 Table 3-59 Data transfer, SIMATIC-CPU All of the 3 data transfer types can be used in parallel. 3-152 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 242 (4 Bytes) #OB40_MDL_ADDR T MW20 W#16#200 PAS7 //Load alarm info: 16#ABCD1234 DW IFO #OB40_POINT_ADDR Trigger (0/1) T MW22 DW#16#ABCD1234 Fig. 3-49 Data transfer to the S7-CPU with process interrupt 3-153 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 243: Data Transfer Via I/O Accesses

    The FM 458 side is accessed using the S7RD/S7WR blocks, at which the offset of the data to be transferred is configured, i.e. the position within for FM 458 the 128 bytes. 3-154 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 244 F = Data type length in number of bytes: F = 1 for S7WR_B, S7RD_B F = 2 for S7WR_I, S7RD_I F = 4 for S7WR, S7RD, S7WR_D, S7RD_D 3-155 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 245 • Memory available on the P bus: 114688 bytes (0x1C000 hex), for Features, various "data sets" (or "telegrams"). limit values • max. 125 read and 125 write data sets • max. length per data set (telegram): 240 bytes 3-156 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 246 Value range: 2 to 127 for the send and receive data set If several data sets are used, the channel names must be unique, i.e. they must be different. 3-157 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 247 The MSB in the byte to be sent is decisive MSB = 1, BOOL is TRUE MSB = 0, BOOL is FALSE REAL SDTIME Table 3-61 Assignment of SIMATIC S7 and SIMADYN D data types 3-158 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 248 ..!TTT.100 data set . . . (the example cannot ..!TTT.500 be recommended!) Fig. 3-51 Transferring 3 data sets 3-159 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 249: Simolink Drive Coupling

    • between drives and a higher-level automation system (SL master) - SIMATIC S7-400 station with FM 458 and EXM448-1 or - SIMADYN D subrack with PM5/6 and ITSL • between automation systems (SL master, slave/s) Where all of the connected nodes are synchronized (SYNC telegram) to a common system clock.
  • Page 250 Fiber-optic cable ring, each node as signal amplifier • Max. distance between two nodes: − 40 m for plastic fiber-optic cables, or − 300 m for glass fiber-optic cables. 3-161 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 251: Application With Master-Slave Process Data Transfer

    Configuring data: Function blocks SLAV and SLDIS: Connection QV = 1 3-162 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 252: Applications And Modes Which Should Be Set

    SIMOLINK blocks SIMOLINK blocks SIMOLINK blocks Cyclic task T1 = T0 Fig. 3-55 External-cyclic mode (Mode 5) The sampling time should be selected somewhat higher than the bus cycle time. 3-163 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 253 SIMOLINK blocks have been processed in a cyclic task Tx. SIMOLINK cycle SIMOLINK cycle Processing time of the Processing time of the SIMOLINK blocks SIMOLINK blocks Cyclic task Tx Fig. 3-58 Non-synchronous-mode (Mode 1) 3-164 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 254 This technique is used, for example, to achieve • synchronized processing and • extremely fast data transfer between two SIMATIC FM 458 modules each with two EXM 448-1 expansion modules. 3-165 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 255: Configuring - First Steps

    SLB ( S IMO L INK B oard, Order No. 6SX7010-0FJ00). Additional information on these modules and their installation is NOTE provided in the User Manual D7-SYS “Hardware“, or SIMOVERT MASTERDRIVES Instruction Manual SLB SIMOLINK board. 3-166 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 256: Configuring The Simolink Coupling Under Step 7

    SIMOLINK are set in the HW Config of STEP7 in the properties dialog box. The EXM 448-1 expansion module should be configured as EXM 448 NOTE in HWConfig. Fig. 3-62 Configuring for FM458 with EXM448-1 3-167 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 257 1.6 or 3.2 ms are set depending on the control type. The value, set as the base sampling time, must also be entered in parameter P746 of the MASTERDRIVES MC. Fig. 3-63 Basic clock cycle in the HW Config 3-168 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 258 I/O addresses (pre-set symbolic names are entered via the "Default" button. The SIMOLINK blocks only use the symbolic name under “I/O address 2” (SIMOLINK does not require “I/O address 1”). 3-169 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 259 For example, when configuring an ITSL module, symbolic names are entered for the integrated (TAD) and the optional SIMOLINK interface (OAD) under the "Addresses" tab: Fig. 3-66 Setting hardware addresses for an ITSL module with optional SLB module 3-170 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 260: Simolink Function Blocks

    Additional information regarding the mode of operation and the NOTE connections (I/O) of the specified blocks are provided in the online help of the CFC Editor and in the "Function block library" reference Manual". 3-171 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 261: Parameterizing The Masterdrives Mc

    0x100 should be entered for modes 4 and 5 so that synchronization is realized (this is valid from firmware release 1.4 for MASTERDRIVES MC) Table 3-63 Parameters for MASTERDRIVES MC Fig. 3-67 Parameters for MASTERDRIVES MC (DriveMonitor, and SIMOVIS) 3-172 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 262 No. of channels No. of nodes 0.8 ms (T2) 1.6 ms (T3) 3.2 ms (T4) Table 3-64 Node table for various bus cycle times (drive converter/inverter time sectors in brackets) 3-173 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 263: Coupling Diagnostics

    Use or replace SLB module SLB module is already being used by another central block @SL, configured twice No telegram data transfer Only use one FB @SL for each SIMOLINK ring 3-174 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 264 Send/receive block signals: Incorrect slave address Restricted telegram data transfer functions Select valid slave address: 0...200 Send/receive block signals: Channel number incorrect Restricted telegram data transfer functions Select a valid channel number: 0...7 3-175 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 265: Options And Accessories

    (2 LWL cables, 5m plastic opto-cable) 6SX7010-0FJ50 System package for SLB (40 fiber-optic cable connectors, 100m plastic opto- cable, 20 connectors for terminal X470) Table 3-68 SIMOLINK option modules and accessories 3-176 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 266: Introduction

    3.18.1 Introduction The table function in SIMATIC TDC / SIMADYN D provides the user with the possibility of linking-in and using tabular values (values in a table) in a configured software application. In this case, the function blocks TAB and TAB_D must be configured on the SIMATIC TDC and SIMADYN D sides.

  • Page 267: Overview, "Manual Mode

    The following diagram illustrates the principle procedure in the "Automatic mode: Communications" for transferring tables from an S7 control to a SIMATIC FM 458 application module via the P bus: 3-178 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 268 FB TAB or FB TAB_D SIMATIC FM458 Tabular values are available in the Specify the configured user data area software used Fig. 3-69 Principle procedure for "Automatic mode: Communications"(via P bus) 3-179 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 269: Function Block Wr_Tab

    ―BY Data set number for the read RECNUM and write data set Data block number ―W DBNUM ―DW TIMEOUT time for receiving the acknowledge telegram from the FM module 3-180 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 270 OUTPUT WORD If a fault/error occurs while processing the function, then the return value is an error code DONE OUTPUT BOOL Status parameter DONE=1: Send operation has been completed 3-181 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 271: Manual Mode

    (=points) should be specified at input NP. If the table is to be saved in the SAVE area, then input SAV of the must be 1. 3-182 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 272: Configuring

    WR = 1 (to transfer the value pair which was entered in the table) RD = 1 (to display the value pair, specified under IP, at outputs YXP and YYP) 3-183 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 273: Automatic Mode: Communications

    LASTDB of the WR_TAB should be set to 1. This means that the SIMATIC FM 458 application module is signaled at the end of the data transfer. The STATUS output of the WR_TAB then changes from 2 to 0. 3-184 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 274 The time taken for a table to be transferred can be calculated as follows: Duration of the data transfer = [No. of tabular values / 56] * cycle time of the slowest FB (i.e. TAB, TAB_D or WR_TAB) 3-185 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 275: Configuring For S7 Control And Simatic Fm 458 Application Module

    1 (automatic mode activated) US = [channel name.address stage1] (address data for receive) MOD = [data transfer mode] (H=Handshake; R=Refresh; S=Select; M=Multiple) TFT = [monitoring time in milliseconds] (maximum telegram failure time 3-186 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 276 [specifies the maximum table size] NOTE If a communications interface is configured at the CTS connection, it is possible to toggle, as required between "Automatic mode: Communications" and "Manual mode". 3-187 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 277: Inserting Tabular Values In The Data Block

    "Blocks" folder is selected in the appropriate S7 program and in the context-sensitive menu, the entry "Insert new object data block" is selected. The procedure is shown in the following diagram: 3-188 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 278 "LAD/STL/CSF". "DB Editor" is the tool which is used to generate it and only one "Data block" is generated. The following diagram illustrates the selection when opening a new DB: 3-189 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 279 Fig. 3-71 Making a selection when generating a new DB The opened, new DB is illustrated in the following diagram: Fig. 3-72 Newly generated DB in the application "LAD/STL/CSF" 3-190 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 280 This means that the data type doesn’t have to be specified each time. Refer to the online help of the application "LAD/STL/CSF" - especially "Help for STL" for the procedure to make entries for an ARRAY type. 3-191 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 281: Importing Tabular Values

    The tabular values are exclusively defined as initial values . Actual values are not used. This significantly reduces the file size and in turn, the required memory. 3-192 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 282 An example of a table with two X and two Y values, data type DINT is shown in the following diagram: Fig. 3-75 An example of a table with values, data type DINT 3-193 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 283 Initially, the required header is inserted. To do this, 5 lines are inserted at the beginning and the following data is entered: • DATA_BLOCK DB 1 [number of the DB] • TITLE = [enter as required] • VERSION : 0.1 [version data] 3-194 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 284 ("BEGIN" and "END_DATA_BLOCK"). As the tabular values already have the structural data in the starting (initial) values, it is not necessary to specify the individual actual values. 3-195 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 285 Excel "File Save as...". "Formatted text (separated by blanks) (*.prn)" file type should be selected and the table example should be saved under a freely selectable name and location. 3-196 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 286 Windows text editor: Fig. 3-80 Table example, saved as *.awl file, opened in the text editor This file can only be used as external source file in STEP7 for a DB. 3-197 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 287 An external source should be inserted here as new object. The procedure is shown in the following diagram: Fig. 3-81 Inserting an external source in STEP7 3-198 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 288 "Sources". It is selected there and is opened. The file example, available under "Sources" and its context-sensitive menu is shown in the following diagram: Fig. 3-83 Generated source file in STEP7 3-199 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 289 After the file has been successfully compiled, a new DB is available in the configured software. The name of the DB corresponds to the name specified in the header line of the file. 3-200 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 290 In order to check the contents of the DBs, it can be opened in the "LAD/STL/CSF" program. "Data view" should be selected in the "View" menu to display the initial (starting) values as well as the actual values. 3-201 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 291: Subsequently Downloading Tabular Values Into A Db

    If they are transferred in the incorrect sequence, then the tabular values will not be correctly available in the configured software. 3-202 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 292 • After the last table sub-set has been transferred, the LASTDB connection should be set from 0 to 1. This signals that the table has been transferred. 3-203 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 293 New table data is now transferred into the inactive table if the "New table" command is set. After the "End of table" command has been received, all additional table data are rejected until the "New table" command is received. 3-204 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 294: Automatic Mode: Memory Card

    3.18.4.1 Generating a table file in the csv format The table values are generated as required using a table calculation program (e.g. Excel). Fig. 3-87 Tables values in Excel 3-205 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 295 The following conditions still apply for the table files: • ASCII files • The table columns are separated using a semicolon or tab character • Lines are separated using a line break or semicolon 3-206 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 296: Working With The D7-Sys Additionalcomponentbuilder

    D7-SYS additionalComponentBuilder. Fig. 3-89 D7-SYS additionalComponentBuilder In the next step, a new component file is set-up with . To start, the properties are specified in the following dialog field. 3-207 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 297 A new type description can be entered in the list box and acknowledged using RETURN. This new type description is then transferred into the list box and can be selected from the list box the next time. 3-208 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 298 REAL values. The following diagram shows the contents of the D7-SYS additionalComponentBuilder after importing the two generated table files: Fig. 3-92 D7-SYS additionalComponentBuilder with imported table files 3-209 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 299: Downloading

    Download” Using this dialog box, the current configuring can download the optional components into a memory card (offline/online). Fig. 3-93 Download dialog box via target system Downloading into D7-SYS 3-210 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 300 The component file, previously created using the D7-SYS additionalComponentBuilder, is now assigned the component IT1 and during the next download operation, is written into the memory card. Fig. 3-95 Downloading a component file 3-211 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 301: Configuring The Function Blocks

    The table function blocks for 2 tables are shown in the following diagram. The table values, which are now managed by the function blocks, can now also be used by additional function blocks, e.g. FB TABCAM. 3-212 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 302 Communications configuring Fig. 3-97 Configuring example 3-213 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 303: Parameter Access Technique For D7-Sys

    There are two types of parameters: • Monitoring parameters − These can be configured at the inputs and outputs of blocks − Values can only be read. 3-214 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 304 − "H" or "L": I/O can only be read and changed − "c" or "d": Connections can only be read • nnn: three-digit parameter number − 000 to 999 3-215 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 305 Setting connections parameter @TP_Hxyz Hxyz Pxyz Monitoring parameter Monitoring @TP_Lxyz Lxyz Uxyz parameter Legend xyz: Parameter number any: Interconnected or not interconnected . OP connection: Interconnected using global operands. 3-216 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 306: Bico Technology For Simadyn D

    CFC. You can change interconnections on a T400 technology board, Application module FM 458 or CPU module in a SIMADYN D subrack. • BICO technology and the CFC test mode should not be used DANGER simultaneously.
  • Page 307 @TP_Hnnn or @TP_Lnnn and an output with pseudo comment TC_nnnn. The interconnection is changed using BICO technology, by entering, at the operator control device, the number of another technological connector @TC_nnnn as parameter value. 3-218 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 308 − technology module T400: approx. 1600 − Application module FM 458: approx. 400 − CPU module in the SIMADYN D subrack: approx. 400 • Using BICO- technology, you can only change existing interconnections between block I/O, but you cannot delete them.
  • Page 309 • Value 20 • 20 % of the already configured number of interconnections between tasks • 0.25 × number of the @TC_... technological connectors configured in task n. 3-220 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 310: Status-Dependent Parameter Changes

    If the identification was successful, it is not checked as to whether another device can be recognized. 1. User selects SIMADYN D: If d998 = 80, then the identification routine is considered to have been successful. 2. User selects SRT400: If d998 = 134, then the identification routine is considered to have been successful.

  • Page 311: Units And Unit Texts

    Square meters m² Square millimeters Square kilometers Volume Cubic meters m³ Liters Time Seconds Minutes Hours Days Milliseconds Microseconds Force Newton Kilo newtons Mega newtons Pressure Pascal Kilopascal Millibar mbar 3-222 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 312 Units Text string to be configured Length Meters Millimeters Kilometers Micrometers Weight Kilograms Grams Milligrams Tons Energy, work Joules Kilo joules Mega joules Watt hours Kilowatt hours Megawatt hours 3-223 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 313 Grams / second Tons / second Grams / minute g/min Kilograms / minute kg/min Tons / minute t/min Grams / hour Kilograms / hour kg/h Tons / hour 3-224 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 314 Parameterizing on the Application module FM 458 3.19.2.1 Terminology • EXM448 EXM 448 communications expansion module of the FM 458 application module • CBP2 COMBOARD/communications module for PROFIBUS DP 3-225 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 315 • Subrack for S7-400 • Power supply module for the S7-400 • Central module (CPU) for S7-400 • FM 458 application module for SIMATIC S7-400 • EXM 448 communications-expansion module 3-226 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 316: Functional Scope

    − monitors the COMBOARD − processes the parameter tasks • Function block CBCONF − used to configure a COMBOARD − used to display the diagnostic data of a COMBOARD 3-227 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 317: Operator Devices Which Can Be Connected

    CPU function blocks, on which it is configured. 3.19.2.5 Operator devices which can be connected You can use the “DRIVE ES” or “DRIVE Monitor“ configuring software to parameterize the FM 458 application module 3-228 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 318: Communications Utility, Display Control

    • Digital display VD1 − this can display a maximum of 24 configured process data The display devices communicate with SIMADYN D via the USS bus. Function of the The configured data defines which display device is supplied with which communications process data and binary values.

  • Page 319: Software

    USS is possible as communications interface, there are no general address inputs (AT, AR, US), but just two connections to specify which USS station addresses are to be controlled. 3-230 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 320: Process Data Acquisition Blocks

    (DISA.X and DISS.Y), are taken into account at the display device. Process data There are twelve various process data acquisition blocks for display acquisition block devices: types • Six for setpoints • Six for actual values 3-231 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 321: Acquisition Blocks For Binary Values (Only Op2)

    Reference to the display system, configured using @DIS. connections • ST1, ST2 USS station addresses of the OP2 operator control unit, at which the binary value can be selected. 3-232 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 322: Message Output Blocks (Only Op2)

    Freely-selectable channel name (this must be unique on the communications interface) • 1 Address stage 1 = 1 signifies a special display device telegram (refer to the Chapter, USS master coupling) 3-233 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 323: Application Information

    The configuring rules (all function blocks in the same sampling time) guarantee that the processing steps are executed in precisely the correct sequence within one sampling time: 3-234 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 324: Computation Times

    Baud rate Number of Bus circulating time Max. message run time (kbaud) stations without messages (ms) (ms) 187,5 3-235 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 325: Configuring Example

    If an OP2 is powered-up, then to start off with, the descriptive data of the Initialization configured process data and binary values from SIMADYN D are transferred to the OP2. The maximum time for this initialization is, for a bus circulation time of 300 milliseconds, approximately 40 seconds.
  • Page 326 (stations 0 and 22), selectable using key V2 − The following is output at OP2 together with the configured connection attributes at setpoint output Y: Scaling factor=1; units=km/h: SPEED = x.xxxxxxx km/h 3-237 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 327 (station 22) under binary value number 7 − The following is output at the OP2 (extended binary value processing): WINDOW OPEN DISS1B OP2SYS 16#0000 16#0040 'WINDOW' 'ZU' 'OPEN' Fig. 3-102 DISS1B 3-238 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 328: Communications Utility, Message System

    If the conditions are fulfilled, a message is generated and connection Q1 is set. If the conditions are not fulfilled, then, if connection SM is reset, connection Q1 is also reset. 3-239 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 329: Message Entry Blocks For An Activated And A De-Activated Message

    The configured message system consists of: • 1 central block @MSC • 2 entry blocks (MER and MERF0) • 2 message evaluation blocks (MSI and MSIPRI) 3-240 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 330 In the configuring example, the MER and messages MERF0 blocks generate messages with the same prefix, which indicates a logical association. 3-241 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 331 "enabled" (input EN=1). Additional messages are only transferred into the data channel when the previous message has been read-out of the channel. 3-242 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 332 Message text, C error 'MELD' Mes. text MERF0 'MELD' 'MELD' 'MELD' 'MELD' - GV 'KAN1' MSPRI 'MELD' 'KAN2' Lefthand margin Righthand margin Fig. 3-103 Configuring example, communications utility, message system 3-243 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 333: Output Formats Of The Message Evaluation Block Msi

    • Bit 0: If this bit is set, message numbers are output (copy of input SNV). • Bit 1: If this bit is set, a message text is output (copy of input STM, unless the message is empty). 3-244 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 334 • a 32-bit scaling factor which is output in the floating format factor • the measured value acquired by the acquisition block • a measured value data type (SIMADYN D data type as ASCII character sequence) • an 8-character measured value unit...

  • Page 335: Structure Of An Overflow Message

    After this message, MSI does not output any additional C- error messages. The instant at which the central block identified the communications error field overflow, is entered as message instant. 3-246 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 336: System Error Message Structure

    • Basic format and maximum length of the message. This length corresponds to the size of the channel logged-on by MSI. • Net data structure which is required to initialize the channel. 3-247 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 337 3. variable unit Floating-Point Measured value 8 characters 4. variable unit Visible-String dimensions text Message instant 24 characters Message text max. 60 characters Table 3-76 Standard format without number with text 3-248 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 338 Measured value Floating-Point 3. variable unit Floating-Point Measured value 8 characters 4. variable unit Visible-String dimensions text Message instant 24 characters Table 3-78 Standard format without number and text 3-249 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 339 Message instant Time and date 6. variable unit Time and Date Message text max. 60 characters 7. variable unit Visible-String Table 3-80 Hexadecimal text without number with text 3-250 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 340 Message instant Time and Date 6. variable unit Time and Date Table 3-82 Hexadecimal format without number and text 3.21.3.7 Output format of the message evaluation block MSPRI General 3-251 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 341 77, 78 Special characters, Line feed CR and LF Table 3-83 Structure of the MSPRI evaluation block message, 1st line Structure of the 2nd line 3-252 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 342 ”This is a message text” Table 3-85 Example of a message output NOTE Overflow-, communication error- and system error messages have the same logical structure as for block MSI. 3-253 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 343: Communications Utility Parameter Processing

    3.22.1 Master configuring 3.22.1.1 Description of scope A PKW interface (parameter ID value) can be used between SIMADYN D General and SIMOREG or SIMOVERT drive converters using the communications utility, parameter processing for variable-speed drives. Drive converter- and technology parameters can be read and changed via the PKW interface.

  • Page 344: Supported Couplings

    The length of the PKW component is defined both on the drive converter side as well as on the SIMADYN D side. When using the 3-word interface, only single-word tasks are possible; for the 4-word interface, also double-word tasks.
  • Page 345 I/O. After processing the response, the central PKW block processes a task. It Task processing converts the task, received from the parameter block, formally 3-256 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 346: Configuring Example

    PKW interface Drive converters can handle PKW interfaces, 3- or 4-words long, depending on the drive converter. The PKW interface on the SIMADYN D side can handle both of these formats. The length definition is realized using initialization inputs PHL at the central PKW block @DPH and cannot be changed during operation.
  • Page 347 "!TRA" 'transmit.3.1' @DPH "!TRA.0001" "DEVICS" "!TRA.0002" "!TRA.0003" "!REC.0001" "!REC.0002" "!REC.0003" NOP8_I "!TRA.0005" "!TRA.0006" "!REC.0005" "!REC.0006" Fig. 3-105 Part 1 of the complete system, including @CSPRO (central block PROFIBUS DP) 3-258 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 348 The sequence number is important. • Parameter change reports are automatically acknowledged by specifying APR=1. Parameter change reports, received from @DPH, are not output at output connections, but are immediately acknowledged. 3-259 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 349: Task/Response Ids

    If a block is disabled (input EN set to 0), then this does not restrict the other DPI blocks in the ring, as the block transfers a change at input IC to its output QC, without actually issuing a task. 3.22.1.6 Task/response IDs Overview 3-260 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 350 The next table explains which response ID is used to respond to an issued task ID. In addition, TIMEOUT is possible for all tasks, which in this case is output at YTS. 3-261 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 351: Task/Response Assignments

    However, we would like to expressly point out that a non-activated DPI block (connection EN is 0) does not diminish the ring functioning, as a negation of input IC is also repeated at output QC. 3-262 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 352: Parameter Change Report Processing

    If a task or response was not able to be correctly processed by a DPI information block, then it indicates this at its outputs. The following outputs are used: 3-263 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 353: Important Drive Converter Settings

    • The correct number of PKW words must be selected at the interface which is used. • The correct number of PZD must be set at the interface which is used. 3-264 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 354: For Change Tasks, The Parameter Change Rights Of The Drive Converter Must Be Set At The Configured Interface. Network

    • The @NMC should be configured on all of the subracks, which are to be logged-on in the network. • A basic prerequisite for error-free network operation is to configure subrack names which are unique throughout the network. 3-265 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 355: Rigid Network

    The following diagram clearly illustrates this. 3-266 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 356 The sender, which specifies the target address at its AT connection, cannot make a clear definition here, as the target cannot be uniquely determined. In addition to the 3-267 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 357: Assigning The Data Interfaces To The Configured Ntcs

    NTC go into the " OFF " condition. It does not make sense to configure NTC function blocks in different sampling times, as generally it cannot be determined which NTC are assigned to which data interface. 3-268 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 358: Assigning The Copying Relationships Of The Ntc To Ntd

    (multiple), these can be located on various subracks, without having to have had channels being logged-on a multiple number of times. This is explained in more detail in the configuring example for the network status. 3-269 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 359: Communications Utility Process Data

    A virtual connection consists of: • virtual connection name • sequence number Connection name and sequence number are separated by a point (e.g. "!SEND.0056"; the point (period separator) between the connection name 3-270 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 360 The sequence number defines the relative position of the data in the telegram. Gaps in the sequence numbers are ignored. 3-271 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 361: Virtual Connections

    • Several different virtual connections (transmit) can be configured at a block output (ANY_FB.Y3). The connections can differ, both in the connection name as well as in the sequence number. 3-272 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 362 (e.g. PROFIBUS DP or subrack coupling), or, communications are not established (e.g. Industrial Ethernet). 3-273 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 363: I/O Of The Crv, Ctv Blocks

    Receive channels 1-4 are combined, one after the other to form a large net data block. 3-274 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 364 Ne t d a ta leng ths of the re c eive c ha nnels Lefthand margin Righthand margin Fig. 3-109 Configuring example: CCC4 connections when combining 4 channels 3.24.2.2 Distribution block CDC4 General 3-275 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 365: Compatible Net Data Structure

    Diagnostic outputs 3.24.3.1 Fault/error cause The possible fault/error cause is displayed in bits 0-7 in the form of a Hexadecimal value hexadecimal value (this should not be evaluated bit-coded): 3-276 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 366: Channel Assignment

    (bits 0-7). As the channel marshalling block can process up to five channels, the numbering is as follows: 3-277 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 367 SIMATIC control systems were configured using the so-called "virtual communication couplings" methods (shown in CFC charts e.g.: "!VNAME.0001"). Exception: The fiber-optic cable drive coupling SIMOLINK is configured using special SIMOLINK blocks. 3-278 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 368: Principle Mode Of Operation

    From D7-SYS Version 6, communication links, for example PROFIBUS- DP, SIMATIC-CPU ↔ FM 458-1 DP as well as for SIMATIC TDC or T400 and SIMADYN D can be alternatively configured using communication blocks which have become recently available. In this case, interface data is accessed from the CFC screen using new blocks, which are inter-connected using a special pointer interface.

  • Page 369: Features Of Pointer-Based Communications

    • These configuring possibilities can be principally used for all of the For all platforms SIMATIC control system platforms. This means FM 458-1 DP, and interfaces of SIMATIC TDC, T400 and SIMADYN D. The reason for this is that the SIMATIC block processing is independent of the subordinate (secondary) control systems hardware.
  • Page 370 Block data receive via S7 connection (only for FM 458-1 DP) 3.24.4.5 Pointer interface For pointer-based communications, a pointer is transferred to the telegram data buffer between the blocks involved: 3-281 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 371: Configuring Information And Instructions

    This means that the interface can be tested or the computation time load through the interface configured using, for example, few resources. 3.24.4.7 Examples of CFC screenshots 3-282 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 372 Fig. 3-110 CFC screenshot: Data transfer with telegram blocks and read/write blocks; here, for the interface P bus of the FM 458-1 DP (@CPB); bytes/words must be swapped due to the data management on the SIMATIC-CPU: SWP(Swap)=1 3-283 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 373 Communications configuring ↔ FM 458-1 DP via P bus I/O area Fig. 3-111 CFC screenshot: Data transfer SIMATIC-CPU 3-284 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 374 Communications configuring Fig. 3-112 CFC screenshot: Indexed addressing of the telegram data with 2 offsets 3-285 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 375 Communications configuring Fig. 3-113 CFC screenshot: Re-saving 2 received telegrams in a data block and single accesses to the data memory 3-286 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 376 Communications configuring Fig. 3-114 CFC screenshot: Large data quantities received from a SIMATIC CPU via K bus using BRCV 3-287 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 377: Communications Utility Service

    You can read-out the CPU module information using the CFC and the SIMATIC Manager. Additional information ont he CPU module, refer to the User Documentation "SIMADYN D, Basis software D7-SYS", Section "Diagnostics". Central service Each CPU of this subrack can be accessed via a DUST1- or MPI coupling configured in the subrack.

  • Page 378: Function Block Ser

    − The data entry must have two digits: e.g. "01", "02", ..., "24". Example: CPU at slot 1 Configuring with @CSD01 CS7.X01' 19200 'CS7.X01' 'ser1.01' CPU at slot 4 CS7.X01' 'ser2.04' Fig. 3-115 Example: Configuring with CFC 3-289 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 379: System Load, Response Times

    (e.g. EEPROM), the first to request a resource is the first to receive it. All others are rejected and an error message is output, at the latest after 1 s ("resource occupied"). 3-290 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 380: Communications Utility Time Of Day Synchronization

    • the MM3 communications buffer module • the CPU inserted to the far left in a subrack The time is distributed: • within a SIMADYN D subrack via a communications buffer module • to other SIMADYN D subracks via the subrack coupling Function block Precisely one function block RTCM should be configured per subrack to distribute the system time.

  • Page 381: Communications With Simatic Operator Panels

    • When saving values which have been changed using SIMATIC Ops, NOTE this is realized on the SIMADYN D CPU in the SAVE area. • When the battery back-up fails, the configured value at the input is used as default.
  • Page 382 Communications module CS7 Fig. 3-116 Setting-up the configuring example 3.27.2 Configuring SIMADYN D All of the configuring, which involves SIMADYN D, is made in the General information SIMATIC Manager. The work is divided into the "Selecting components in HWConfig" and "Configuring with CFC" sections.

  • Page 383: Configuring With Cfc

    3.27.2.2 Configuring with CFC After executing "Save and compile" in the "HWConfig", the "D01_P1" symbol was inserted in the SIMATIC Manager below the "SIMADYN D station". A new chart, called "OP7" is added, in the associated chart container, to Inserting a new chart the existing charts "@SIMD1"...

  • Page 384: Initializing The Op7

    CTR is interlocked with a global operand (OP connection), whose contents are read-out at OP7. NOTE The flag No., specified under SIMADYN D for the OP connection, must also be assigned the configured variables under ProTool/Lite. 3-295 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 385 (NOP1_I), and is sent back to the OP7 with an additional global operand (OP connection); it is read-out from the OP7. The flag No. for the OP connections, specified under SIMADYN D, NOTE must also be assigned the configured variables under ProTool/Lite.

  • Page 386: Configuring Events

    The S7EMA is assigned a virtual data block number for the user data area "event messages" via a global operand (OP connection). NOTE The data block No., specified under SIMADYN D for the OP connection, must also be assigned the configured area pointer for event messages under ProTool/Lite.

  • Page 387: Configuring Alarm Messages

    S7AMA is assigned a virtual data block No. for the user data area "alarm messages" via a global operand (OP connection). The data block No. for the OP connection, assigned under NOTE SIMADYN D, must also be assigned the configured area pointer for alarm messages under ProTool/Lite. Connection Connection assignment (significance)

  • Page 388: Configuring The Function Keyboard

    3.27.2.2.6 Configuring the function keyboard Brief description The configuring of the function keyboard includes, on the SIMADYN D side, only the S7FKA function block. The actual assignment of the key functions is realized under ProTool/Lite. S7FKA is assigned, via a global operand (OP connection) a virtual data block No.

  • Page 389: Configuring The Interface Area

    Fig. 3-124 Configuring the function keyboard 3.27.2.2.7 Configuring the interface area The time and date of the OP7 is cyclically updated by SIMADYN D using Brief description this function. S7IA is assigned, via a global operand (OP connection) a virtual data block No. for the user data area "interface area" .

  • Page 390: Importing The Symbol Table

    The following diagram shows the complete symbol table of the test software after having been imported: Fig. 3-127 Symbol table with imported symbol file The symbol table is saved and the operation completed using "Save table". 3-301 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 391 DB10, DBW32, length "8" words Area pointer, function keyboard Symbol name: FK_Tast (DB20, DBW0, length "1" word) Area pointer, interface area Symbol name: SB (DB30, DBW0, length "16" words) 3-302 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 392: Application Information

    The computation times of the function blocks for an OP7 are listed in the following table. Each additional configured OP7 correspondingly increases the computation time. S7OS S7EMA S7AMA S7FKA S7IA One OP7 Each additional OP7 3-303 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 393: Communications With Wincc (Mpi)

    3.28 Communications with WinCC (MPI) Overview You can handle and monitor the proces variables of your SIMADYN D station using WinCC. A WinCC station is connected to SIMADYN D using an MPI subnet via a CS7/SS52 MPI. • Configure your hardware in HWConfig, so that your SIMADYN D...
  • Page 394 Communications configuring • WinCC saves changed values in the SIMADYN D-CPU in the SAVE NOTE area. • When the battery back-up fails, the configured value of the input is used as default value. 3-305 System- and communication configuring D7-SYS - SIMADYN D...
  • Page 395 Communications with WinCC (SINEC H1) Introduction This User Manual shows you how you can couple WinCC to SIMADYN D via a SINEC H1 coupling using a simple example of the configuring software. All of the necessary configuring steps ( including the hardware- and software requirements) are described.

  • Page 396: Process Variables

    CFC configuring tool. The hardware configuration is described under Point 26.1 (SIMADYN D hardware design) . We will not discuss in detail here how SIMADYN D software is generated using the CFC. If you require further information refer to the SIMADYN D Configuring Instructions [4].
  • Page 397 Send channel name to the VC ´CMDVCH` Receive channel name from the VC ACKVCH´ Connection with VM, connection CVP ´VM.CVP´ FB VC I/O name Significance Example Processor name D01_P1 3-308 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 398 Name of the interface used (CSH 11) ´D0300C´ Industrial Ethernet address (SIMADYN D) 080006010002 Memory re-structure (1) FB @CPN I/O name Significance Example Processor name ´D01_P1´ Memory re-structure (1) 3-309 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 399: Configuring Wincc

    SIMADYN D messages 3.29.4.1 SIMADYN D configuring software To output messages from SIMADYN D to WinCC, the WinCC block MM is required in addition to configuring the process value output : • MM message manager The blocks are connected as follows :...
  • Page 400 Coupling module name D01_P1 Address parameter EMPFKANA Prefix for overflow messages Output, message number Output, message text Output, message text constant length Output format Enable Enable for message entries 3-311 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

  • Page 401: Wincc Configuring Software

    Generating the address book using the CFC editor To generate the signal list for WinCC, ADRIMP requires the symbol information of the SIMADYN processors. For each CPU, SIMADYN D generates an ASCII file, which contains this information. The file name consists of the subrack names and the CPU number, separated by a "_".
  • Page 402 The handling of the NML configuring tool will not be discussed here but if you require further information refer to the NML-CP Manual. The following configuring software is suitable for establishing a connection between WinCC and SIMADYN D via a CSH11 module using the SINEC H1 protocol (Industrial Ethernet level 4). Configuring Siemens AG SINEC NML V 3.01 Documentation communications...

  • Page 403: Address List Import Tool Adrimp

    3.29.7 Address list import tool ADRIMP In order that WinCC can interpret the addresses of the SIMADYN D path names, the ADRIMP address list tool is required. The ADRIMP address list tool allows text address lists (TALI) to be listed in the WinCC data base.

  • Page 404: Generating The Variable Definition File

    3.) MOTOR_EIN,ANBIND.CI.CCV MOTOR_AUS,ANBIND.CI.YTS 3.29.7.1.2 Generating and importing a new signal list Before generating and importing the signal list, the SIMADYN D PMC Prerequisites driver must be installed in the WinCC configuring software. • Call-up the WinCC configuring software • Click-on tag management •...

  • Page 405: Importing An Existing Signal List

    • Select SIMADYN D PMC ETHERNET • Select SD- PMC (CP1613-1) • Select the logical connection names The logical names and SIMADYN D path names, defined in the variables file, is displayed. The data formats are also displayed. WinCC can now access these variables.

  • Page 406: Activating Wincc

    • Confirm with OK • Select "File" in the Control Center • Click-on activate WinCC is now ready to transfer data between SIMADYN D and WinCC 3.29.8.3 Activating SIMADYN D Power-up the configured subracks. After the subracks have run-up, the connection has been established between SIMADYN D and WinCC.

  • Page 407: Changeover From Struc V4.X To D7-Sys

    Changeover from STRUC V4.x to D7-SYS Overview Function blocks Adapting specific connection attributes 4-16 Hardware differences 4-18 Communications 4-20 Configuring 4-21 Configuring, step by step 4-25 V4.x terminology which is replaced by D7-SYS terminology 4-33 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 408: Function Blocks

    The byte and double-word data types are an exception. In order that they can be uniquely identified, they are defined using two characters (refer to the Section "Changing the data types for function blocks"). System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 409 Eliminated; replaced by PT1 STC0F Eliminated; not replaced * Corresponds to „0“ as pre-assignment of the various parameters of the individual function blocks. Table 4-3 Changes in the control blocks System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 410: Arithmetic Blocks

    ACOSF ACOS Y = π/2 TAN0F ATANF ATAN * Corresponds to „0“ as pre-assignment of the various parameters of the individual function blocks. Table 4-4 Change in the arithmetic blocks System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 411: Logic Blocks

    New; generic at the input side XOR22 Eliminated; replaced by XOR_W XOR_W New; generic at the input side Q = 1 NOT02 NOT_W QS = 65535 MFP0F PCL0F PST0F PDE0F PDF0F PIN8 PIN8 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 412 New; 32-bit quantities are saved in the NOVRAM of a technology module T400; Porting the P16-FB- SAVN with the main data type "REAL" DAT0F DLB0F BBF0F SBF0F BF_W DTS0F DT = 0.01ms System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 413 Eliminated; replace (indirect) using the sequence group PAC0F1 * Corresponds to „0“ as pre-assignment of the various parameters of the individual function blocks. Table 4-5 Changes in the logic blocks System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 414 The assignment of the input/output blocks to CPU- and peripheral modules is shown in the following table. Input/output CPU- and peripheral modules block T400 IT41 IT42 EA12 EB11 AENC BII8 BIQ8 BIQT System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 415: Communication Blocks

    MEDV4 Eliminated; replaced by MERF0 @CTV Eliminated; replaced by CTV Unchanged @CRV Eliminated; replaced by CRV CCC4 CCC4 CDC4 CDC4 CTB1 Eliminated; replaced by NOP8_B CTB2 Eliminated; replaced by NOP8_I System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 416 Eliminated; replaced by DISS_I and DISS_W DISS4 Eliminated; replaced by DISS_D DISSF Eliminated; replaced by DISS and DISS_T DISS_I New; DISS_B New; DISS_D New; DISS New; DISS_T New; DISS_W New; DISA11 DISA1B 4-10 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 417 Eliminated; replaced by @CS2 @CSH11 @CSH11 @CSL2F @CSL2F MAA = 1; BDR = 3 @CSL2L @CSL2L MAA = 1; BDR = 3; AST = 1 @CSL2D Eliminated; replaced by @CSL2A 4-11 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 418 CNX = 10 @USS_M BDR = 6; New; * Corresponds to „0“ as pre-assignment of the various parameters of the individual function blocks. Table 4-8 Changes in the communication blocks 4-12 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 419: Conversion Blocks

    STZ = 2; NF = 1; I4NF NFI4 * Corresponds to „0“ as pre-assignment of the various parameters of the individual function blocks. Table 4-9 Changes in the conversion blocks 4-13 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 420: Diagnostic Blocks

    --‘ = 0) Eliminated; not replaced * Corresponds to „0“ as pre-assignment of the various parameters of the individual function blocks. Table 4-11 Change in the SIMOVERT D block 4-14 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 421: Coros Blocks

    X, SV, Y as "INT" (previously "N2") SI_F SI_F TRPCOR * Corresponds to „0“ as pre-assignment of the various parameters of the individual function blocks. Table 4-12 Changes in the COROS blocks 4-15 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 422: Adapting Specific Connection Attributes

    NAMe DISS_D NAMe, MIN, MAX DISS NAMe, MIN, MAX, FORmat DISS_T NAMe, MIN, MAX, FORmat Binary value blocks DISA1B NAMe LG0 (LOG0-Text) DISS1B LG1 (LOG1-Text) Table 4-13 Display utility 4-16 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 423: Equipment Response Utility

    The function blocks involved have a double integer connection. Real Byte Word Double-Word String SDTime IK, NK, CR, Global MR, TR, RR Table 4-14 Data type changes as result of the changeover 4-17 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 424 PM5/6 + ITDC PG26 PM5/6 + ITDC PS16 PM5/6 + ITDC PT20 PM5/6 + For further information refer to the SIMADYN D T41/42 "Hardware" Manual PT20G PM5/6 + For further information refer to the SIMADYN D IT41/42 + "Hardware" Manual...
  • Page 425 CS13 CS13 CS14 CS14 CS21 CS22 CS22 CS22 CS41 CSH11 CSH11 CS61 Special modules EP22 IS_1 IS_1 IS_2 IS_2 IS_3 IS_3 Slot covers SR81 SR81 SR82 SR82 SR83 SR83 4-19 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 426 T300 Communications to SIMOVIS Not replaced Redundant serial coupling Not replaced Selectable network Not replaced System trace Not replaced Table 4-16 Changes in the communication possibilities 4-20 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 427: Configuring

    FP editor in the IBS G mode CFC in the test mode List-oriented STRUC L editors For D7-SYS, exclusively editors configured using graphic tools. Table 4-17 Comparison of the configuring tools 4-21 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 428: Object-Oriented Handling Of The Configuring Tools

    Windows 95/NT. Configuring a English For information, please refer to the help for keyboard Windows 95/NT under the subject "Keyboard, layout". Installing the STRUC G Eliminated master 4-22 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 429 "PCMCIA, activating the support for". Installing the user STRUC Not necessary. The installed configuring tools are available at this PC for all users. Table 4-18 Comparison of the installation instructions 4-23 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 430 Windows 95/NT under the subject "Software, removing from your computer", in order to de- install the SIMADYN D7-SYS software product. Table 4-19 De-installation changes 4-24 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 431: Configuring, Step By Step

    Create a new SIMADYN D station program In the SIMATIC Manager: In the project window, mark the symbol of the project and select the menu command Insert > Station > SIMADYN D station. Select libraries In the CFC: (refer to the Chapter "Configuring the open-loop/closed- loop control")
  • Page 432 Reference MP In HWConfig you can simultaneously process as many SIMADYN D stations as required. Double click on the SIMATIC Manager on all of the required stations. In HWConfig, you can copy the modules from one station to another.

  • Page 433: Configuring The Open-Loop/Closed-Loop Control

    "Hardware" object, symbols in the project window for the CPU modules in the station. Double click on a CPU, and then on the SIMADYN D program in it, and then all of the chart containers in it.
  • Page 434 In the CFC: Select the menu command Edit > Sequence. You can create new run-time groups or change the characteristics/properties of existing run-time groups in the window which opens. 4-28 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 435 CFC charts do not have to be saved. Every change which package you make in the CFC is immediately saved. Table 4-22 Changes when configuring the open-loop and closed-loop control 4-29 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 436: Compiling And Loading The User Program

    "Offline" option in the dialog window which subsequently opens, and then depress "Load": The compiled user program, and if relevant, the SIMADYN D operating system are loaded into the memory module. This memory module is then inserted into the PCMCIA slot of your PC.

  • Page 437: Test And Start-Up

    System diagnostics: Display the error fields of a CPU. fields in the "Service In the CFC: IBS" tool Select the menu command Target system > Module status and then change to the register side "Error fields". 4-31 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...
  • Page 438 • Adapting function chart versions to new versions of the function block libraries. • Functions to extract and compile comment texts in the function diagrams. • Undo changes in function charts. • Tabular displays in the CFC test mode. 4-32 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 439: V4.X Terminology Which Is Replaced By D7-Sys Terminology

    Changeover from STRUC V4.x to D7-SYS V4.x terminology which is replaced by D7-SYS terminology Terms, which were used in the SIMADYN D environment for Version 4.x are compared in this list, with D7-SYS. The appropriate explanations can be taken from the glossary.
  • Page 440 The sequence in which the user program is processed (executed) is defined in the tasks. Generating, generating Compiling code Connection Interconnection Default value Default Table 4-25 Modified terminology due to the changeover 4-34 System- and communication configuring D7-SYS - SIMADYN D Edition 03.2001...

  • Page 441: Closed-Loop Thyristor Current Control

    Closed-loop thyristor current control Section overview Overview Function description Commissioning 5-51 Special features/issues 5-63 Interfaces to the power electronics 5-65 Definitions 5-74 Abbreviations 5-76 Appendix 5-77 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 442: Overview

    The gating unit comprises line supply synchronization, actual value sensing and firing pulse generation and requires a clockwise rotating field. System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 443: Hardware Configuration

    The gating unit has been released for operation with 50 Hz and 60 Hz line supplies (e.g. for PM5); however, it also has automatic frequency adaptation in the range from 10 to 530 Hz. System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 444: Software Configuration

    Current V/f field current current command from switch-on act. value the control Volt.V/f volt.act.val. ITDC Fault Field current generation 1-9 = Computation sequence Handshake Fig. 5-2 Overview of the software configuration System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 445 FB–FCS can also be computed in a cyclic task. The FB–FCS can be removed from the standard software package if the field current setpoint is not to be entered via SIMADYN D (for SITOR sets 6QG2x, 6QG3x without field device option).

  • Page 446: Function Description

    Offset ang. comp. in firing angle act. val. Current duration in the gaps Measured offset angle Measured line frequency Diag.:Synchr. state machine Diag.:Rot. field state machine Fault Fig. 5-3 PA6 represented in the CFC System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 447 Line synchr. Error (new-old) eval- (NCM) uation Rot. field detection ITDC line timer [°] ITDC angular difference [°] filter [°] pa6.dsf Fig. 5-4 Block diagram of PA6 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 448 The offset angle between line supply voltage L1 and the filtered synchronizing voltage, which is to be determined when commissioning the system, should be entered at input PA6.XDA in degrees (refer to the Section, Determining the offset angle). System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 449: Offset Angle

    RDY=1 Line edges present and stable missing QSF\bit 3,4 Clockwise rot. field detected Rot. field fault QSF\bit 6 Output, offset angle YDA = V Fig. 5-6 Line supply analysis sequence System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 450 PA6.YDA in degrees. − ≠ When making the check, several line supply periods are evaluated. Output PA6.YDA is a monitoring connection for the commissioning phase. 5-10 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 451 The actual phase position of the output pulses is compared with a synchronization reference position (setpoint position), and from this a correction quantity is determined for the pulse position. 5-11 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 452: Synchronization And Pulse Generation

    FAM should be set to 0 for operation from “stable” line supplies. The switch-over logic changes-over from closed-loop controlled operation to open-loop control SOL.ISE. and also selects a torque direction. 5-12 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 453 For NCM=3: Factor to reduce a measured phase difference { ≥ 1 …≤ 1000 } For NCM=4: Factor to reduce a measured phase step { ≥ 1 …≤ 1000 } 5-13 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 454 Measured line supply frequency [Hz] = f (NZG) (Default: 0.0) Diagnostics: Status "Synchronous state machine" (Default: 0) Diagnostics: Status "Rotating field state machine" (Default: 0.0) Fault PA6.QSF → SOL.QSA (Default: 16#0000) Table 5-1 I/O PA6 5-14 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 455: Emf, Voltage - Actual Value Sensing

    ⋅ This is calculated from the no-load amplitude π ARV must be > 0.675*AAV, otherwise the “Configuring error” error bit is Comments set at output QSF. > ⋅ π 5-15 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 456 Calculating the induced voltage of the motor EMF from the output voltage and the current actual value:     − ∗ − ∗ is converted into   − − EMF.YEM 5-16 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 457 0, otherwise, QSF\bit 14 = 1 Normalization of the voltage actual value at YUA (Initialization connection/ default: 1.0) (YUA = normalized value), NF= ARV (YUA , YEM = absolute value) 5-17 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 458 YFO = 60[kHz] Measuring time, voltage measurement (Default: 0 ms) EMF.ACO → CAV.ACI Handshake for CAV block (Default: 0) EMF.QSF → SOL.QSM Fault (Default: 16#0000) Table 5-2 EMF I/O 5-18 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 459 • 4Q drives with drive converters in a circulating current-free anti- parallel circuit configuration comprising two fully-controlled three- phase bridge circuits • 1Q drives with drive converter in a fully-controlled three-phase bridge circuit configuration. 5-19 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 460 − the on command from the switch-over logic stage at input SOL.ION, − the current setpoint SOL.WC1+WC2 > the torque threshold SOL.WCL, and − there is no off command or fault condition. 5-20 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 461 (SOL.TCP). The torque direction is only changed-over if the "holding current" is actually fallen below. SOL.TCP = 2 [ms] corresponds to the standard closed-loop thyristor current control operation for armature supply. 5-21 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 462 Only enables torque direction M2, (Default: 0) for OF2 = 0 & OF1 = 0 Off command, torque direction M2 (Default: 0) For QON = 1, only positive setpoints are executed. 5-22 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 463 Group inhibit, fault words YF1 and YHW (Default: 067E) deletes defined bits (refer to the Table under: ∅ = deleted bits) Acknowledges faults YF1 and YF2 The acknowledgment is only realized with ION=0! 5-23 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 464 (masked using HM1) (Default: 16#0000) Fault word 2 (masked using HM2) (Default: 16#0000) Sum, fault signal (Default: 0) 1 bit in YF1 or YF2 = 1 Table 5-3 I/O SOL 5-24 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 465: Fault Evaluation And Protection

    ≥1 (YW1) ≥1 = Word size & 067E inhibit & & ITDC ≥1 pulse inhibit Pulse inhibit & Fault words sol2.dsf Fig. 5-12 Function chart SOL - fault evaluation 5-25 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 466 Hardware faults The faults, detected by the ITDC hardware are enabled with the SOL.HMH mask, and entered into alarm word SOL.YW1. These masked bits are output in word SOL.YHW. 5-26 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 467 YF1 or YF2 by setting bits 1-16 at SOL.HM1 or SOL.HM2. YF1 , YF2 The closed-loop thyristor current control is switched-out by a fault message in fault word YF1 or YF2. 5-27 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 468 → Task overflow in the PMx change the application software Bit 16 Hardware command: Total pulse inhibit (ITDC-X5:15) → remove the fault statuses Table 5-5 Fault list SOL.YW1 .YF1 5-28 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 469 PA6: NAZ, NEP, NWD, INV, FNT Bit 14 configuring error → check the initialization connections PC6: LDU, LDL, AWS, DAG, DAW Bit15-16 Logical 0 Table 5-6 Fault list SOL.YW2 .YF2 5-29 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 470: Cav, Current Actual Value Sensing

    CAV.AL1 /AL2. The absolute value at CAV.AL1 acts on positive values and the input CAV.AL2, correspondingly for negative values. The thus corrected actual value is provided at CAV.YC. 5-30 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 471 Calibration frequency of the V/f converter. The center frequency (60[kHz]) of the V/f converter in the Sitor converter has an offset. The offset frequency for I = 0 [A] is available at connection CAV.YFO. YFO = 60[kHz] 5-31 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 472 The data {≥0.7…1.3≤} at connection CAV.IAV results in an additional correction of the dynamic stability limit. The bandwidth of the correction of CAV.IAV decreases with CAV.XF2 ⇒ Line supply changes can be taken into account here. 5-32 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 473 Torque direction M2 operational ⇒ “-“ = CX2 is used. SOL.Q02 → CAV.IM2 EMF.ACO → CAV.ACI Handshake from the EMF block  CAV.YC → CPI.XC Current actual value (with sign) → SOL.XC → EMF.XC (Default: 0.0) 5-33 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 474: Csp, Current Setpoint Calculation

    If the difference <GLI/2, this is transferred without any correction. The result is added to output YCW with the correct sign. The absolute value of the smoothed and limited current setpoint is output at CSP.YCW. 5-34 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 475 Setpoint smoothing with steps in the setpoint CSP. Significance Value\connection Hardware address SOL.YWC → CSP.WC Current setpoint (with sign) (Default: 0.0) Positive current limit (absolute value) (Default: 1.0) Negative current limit (absolute value) (Default: 1.0) 5-35 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 476: Cpc, Current Pre-Control

    π   ∗ ∗   −         − ∗ − arcsin   π   − internal current normalizat 5-36 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 477 (Default: 25.0) start when the current starts to flow { ≥ 25° … 30° ≤ } Pre-control angle in the discontinuous range [ASG] CPC.Y → CPI.CPC Table 5-9 I/O CPC 5-37 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 478: Cpi, Current Controller

    The EMF actual value, conditioned and normalized by FB SOL is available at setting input CPI.SV. The integrator is set during changeover with the control command from SOL.QCS at input CPI.S. 5-38 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 479 SVC = pre-control mode Controller inhibit Outputs Y,YE,YWP,YP,YI are set to 0 Normal function With continuous tracking (correction) Setting mode Setting mode with continuous tracking Table 5-10 Behavior of the control inputs 5-39 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 480 CAV and requires the connection (CAV.YAU → CPI.CLU) The lower value of CPI.ALU and CPI.CLU acts as limiting for the inverter control limit and is the dynamic effective control limit, output at CPI.ZSU. 5-40 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 481 Inverter control limit, effective [ ° ] (Default: 0.0) (internally used limit f (ALU,CLU) is displayed) Rectifier control limit, effective [ ° ] (Default: 0.0) (ALL limit is displayed) Table 5-11 I/O CPI 5-41 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 482: Pc6, Firing Angle Controller

    The firing pulses are output as 7[kHz] pulse chains (standard) or as long pulses. FB PC6 is always calculated as the last block in an interrupt task in synchronism with the firing pulses. 5-42 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 483 (rectifier control limit)! inverter The limits, configured at current controller FB CPI.ALU, .ALL only act, if they have lower values than those at the absolute limits at FB PC6. 5-43 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 484 (corrected) by the switch-over logic stage during double firing operation. Enable If the controller or pulses have not been enabled (EN=0), the setpoint (WAF) is pre-assigned the constant firing angle of 90°. 5-44 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 485 Condition: 0 ≤ PC6.DAG ≤ 180, otherwise, QSF\bit 9 = 1 Max. angular change/sampling cycle in the direction of inverter (Initialization connection/ operation default: 150) Condition: 0 ≤ PC6.DAW ≤ 180, otherwise, QSF\bit 9 = 1 5-45 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 486 (Default: 0) Control word, hardware (Default: 16#0000) (assignment, refer below) PC6.ACO → EMF.ACI Handshake for EMF block (Default: 0) PC6.QSF → SOL.QSP Fault word (Default: 16#0000) Fig. 5-25 I/O PC6 5-46 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 487 The optional field device for the Sitor set is a single-phase "half- controlled" rectifier (B2HKFU) and requires a field current setpoint PC6.FC ≥ 0. Negative values are set to zero and result in a configuring error. 5-47 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 488 • FCS.IOF “Switch-out” (IOF=1 ) With IOF=1, the switch-in command is withdrawn at FCS.QON and the field and output FCS.QEO are switched-out, delayed by the time. 5-48 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 489 NOTE When configuring the FCS block, analog output 2 is switched-over from ITDC-X5 to the Sitor interface. Channel 2 is no longer available for additional configuring purposes! 5-49 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 490 The output is only reset after time T has expired. Diagnostics: Configured sampling time (Default: 0 ms) Diagnostics: Status "Field state machine” (Default: 0) Fault FCS.QSF → SOL.QSS (Default: 16#0000) Fig. 5-29 I/O FCS 5-50 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 491: Commissioning

    This reduces the stressing on the stationary motor commutator during the current optimization routine. The D/A converter on the ITDC should be configured to display internal values on an oscilloscope. 5-51 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 492 0.01 CPI.TN Integral action time [ms] 10000 ms FCS.RRC Rated current of the field current rectifier [A] Init Condition: RRC ≥ ARC ≠ 0, > QSF\bit 12 = 1 5-52 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 493 Condition: 0 ≤ NAZ ≤ 3050, > QSF\bit 9 = 1 PA6.NEP No. of line supply periods Init Condition: 0 ≤ NEP ≤ 5000, > QSF\bit 9 = 1 5-53 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 494 Enables the bits from YF2 for immediate pulse inhibit 16#0040 CPI.SVC Mode: Pre-control of the CPI PC6.LDP Selects the firing pulse waveform: Init LDP = 0: 7kHz pulse chain, LDP = 1: long pulses. 5-54 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 495 For a SITOR set (e.g. 6QG32x), a check always incurs some time. The inputs CAV.AL1, .AL2 should be kept at the default value. 5-55 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 496: Voltage Sensing Calibration

    SITOR set to channel 1 of the oscilloscope via the 1:100 probe Summed pulses at channel 2 (ITDC -X5:12) Connect the oscilloscope ground to the SIMADYN D ground (only use the ground from ITDC -X5: 14!) • Enter firing angle PC6.AQL=150 [°], (this is normally set with the default value) •...

  • Page 497: Determining The Armature Time Constant Ta

    • The motor rotor should be mechanically locked, as the remanence field still generates a torque in the motor. • Open the field circuit and inhibit the excitation! (FCS.IE=0). 5-57 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 498 • The armature time constant should be determined from the current actual value characteristic (refer to the Fig. “Determining the armature time constant”). Determining the 5*TA = 0.9 armature time constant Fig. 5-32 Determining the armature time constant (schematic) 5-58 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 499: Optimizing The Current Controller

    (CPI.PC=0). The armature time constant value is set at input CPI.TN and the setting should be checked using the current characteristic, with the same step function as was previously used. 5-59 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 500 TN = 37ms CH1 : System deviation via D/A converter CH4 : Current act. value measured with a clip-on ammeter Fig. 5-34 Transient response, current actual value, high overshoot (schematic) 5-60 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 501: Field Supply

    -A1 with ribbon cable. Switch • Via potentiometer R212 on board -A1. In this case, switch -S217 must be changed-over to setting 2/3 (this switch is soldered! ). 5-61 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 502 When entering the current setpoint from SIMADYN D, switch -S217 (SITOR set) must be in the 1/3 setting (factory setting). Setting the In order to operate the field controller from SIMADYN D using FB FCS, input FCS.IE should be set to "1". field current The parameters for the field current controller on the electronics board are set by the manufacturer and are therefore permanent.

  • Page 503: Special Features/Issues

    This setting should only be used for "clean" synchronizing voltages. PA6.NCM = 1: As for NCM = 4 (for reasons of compatibility) 5-63 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 504: Communications Utility, Time Synchronization

    In order that the time-critical closed-loop current control is not interrupted by "external" interrupts (clock interrupts), then these interrupts are suppressed by programming FBs on the processor. This means that the time utility is no longer available! 5-64 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 505: Interfaces To The Power Electronics

    • < current actual value [ V ] • < output voltage [kHz] • < zero current signal • < temperature monitoring • < undervoltage monitoring • < fuse monitoring 5-65 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 506 (option) X100 X103 AM/KM Diagnostic for DO signals Ext. SITOR set 10 core 6QG3x 1 incremental Ext. encoder pulse inhibit Fig. 5-36 Connection diagram SIMADYN D – SITOR set 5-66 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 507: Sitor Cabinet

    The drive converter signals are connected to the SE20.2 and from there, transferred floating to the ITDC. The SE20.2 interface module can be inserted in the SIMADYN D subrack where it occupies three slots. The module has a rear connector to input the voltage.
  • Page 508 SE20.2 (external 24[V]). If the signal is not used, it can be permanently connected to 2P24 or can be suppressed in the closed-loop thyristor current control (SOL.HWM bit3=0). 5-68 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 509 In this case, the current limit should be reduced, depending on the failed bridges, using additional digital inputs of the SIMADYN D system! • Absolute value of the line supply voltage (-X2: d22 and d24d) pulse suppression (-X2: b30) 1.
  • Page 510 Many signals are output via relays in the SITOR cabinet. If possible, the wiring should be realized as follows to provide the most flexible evaluation possible, regarding other evaluation units: Fault/error-free status Monitoring signal to the transfer module 2P24 5-70 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 511 8DO 8DO 5DI 3DI 8DI 4AI airflow,fuse,ground fault Diagnostic SITOR cabinet 6QC5x power signals Ext. supply 1 incremental encoder Ext. pulse inhibit Fig. 5-37 Connecting diagram SIMADYN D – SITOR cabinet 5-71 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 512 3) Control cable 13 x 2 x 0.18: Order No.:6FC9343-0AC Manufacturer: Siemens 4) 2 x cable LIY 1 x 0.5 / 1.6 ws: (shield connection) 5) Spring-mounted contacts to crimp: Order No.:09060006421 Crimp Manufacturer: Harting 5-72 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 513 Control cable 10 x 2 x 0.18 – W -: Order No.:6FC9343-0AB Manufacturer: Siemens 2 x cable LIY 1 x 0.5 / 1.6 ws: shield connection Spring-mounted contacts to crimp: Order No.:09060006421 Crimp Manufacturer: Harting 5-73 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 514: Definitions

    16#FFFF = hexadecimal value Firing angle The “Firing angle” format is an internal format for calculations. A value can be converted into degrees using the following formula: α − 5-74 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 515: Designations

    Dimension data Value range { value data , limit data } Comments ( text ) → Connection , this is also used as reference. ⇒ Result, sequence of Change 5-75 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 516: Abbreviations

    Armature time constant Sampling time = computation cycle U SYN Synchronizing voltage α Firing angle Operation in only one current direction Operation in only two current directions Table 5-13 Abbreviations 5-76 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 517: Appendix

    > QSF\bit 14 = 1 EMF.RA Normalized armature resistance EMF.TA Armature time constant [ms] 0 ms EMF.T Smoothing time for YEV value 20 ms (the smoothing is switched-out with T=0) 5-77 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 518 Connec- Significance Value Value Type tion change CSP.WCU Positive current limit (absolute value) CSP.WCL Negative current limit (absolute value) CSP.GLI Gradient for setpoint smoothing Gradient for integrator inhibit CSP.IL 5-78 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 519 Rectifier control limit, firing angle [ ° ] 30.0 Init CPI.SVC Mode: Pre-control of the CPI CPI.KP Proportional gain [1] 0.01 CPI.TN Integral action time [ms] 10000 ms CPI.PC Inhibit integrator component 5-79 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 520 Enables inputs ION,IOF FCS.IE Option: Field present FCS.T Delay time when switching-in and when switching-out 1500 ms Init Condition: 0 ≤ T ≤ 100000 ms, > QSF\bit 12 = 1. 5-80 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 521: Standard Connections

    NV Controller enable SOL.QCE CPI.ILU NV Inhibits the integrator, positive direction CSP.QIU CPI. ILL NV Inhibits the integrator, negative direction CSP.QIL NV=Connection required SP=Standard connection according to the standard configuring 5-81 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 522: Configuring Example For Normalization

    Absolute value, overcurrent, torque direction 1 [%] permissible overcurrent 15 A CAV.CX2=+1.5 Absolute value, overcurrent, torque direction 2 [%] permissible overcurrent -15 A CAV.YC Current actual values, normalized − ⇔ ⇔ − CAV.YC 1... ˆ 5-82 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...

  • Page 523: Representation With Absolute Values

    Absolute value for overcurrent, torque direction 1 permissible overcurrent +15 [A] CAV.CX2=+15 Absolute value for overcurrent, torque direction 2 permissible overcurrent –15 [A] CAV.YC Current actual values, absolute − ⇔ ⇔ − CAV.YC 10... ˆ 5-83 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 524 YEV is, as shown in the normalized representation, normalized to 1 and referred to the line supply amplitude. For normalized and absolute values, YEV has the same value range! 5-84 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 525 Rated field current [A] FCS.NF=1.5 Normalization factor FCS.FC=1.5 [A] Field current setpoint NOTE The system must be restarted (Initialization quantities) when changing between representation with normalized or absolute values. 5-85 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 526 Closed-loop thyristor current control 5-86 System- and communication configuring D7-SYS - SIMADYN D Edition 06.2002...
  • Page 527 Central coupling blocks ......................3-17 Firmware status, ECL, ECO connection .................. 3-15 Initialization input CTS........................ 3-9 MOD connection........................3-11 Status display, output YTS....................... 3-15 Transmitter and receiver ......................3-18 Communication utilities System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 528 Download in the RUN status ....................... 2-15 drive converter coupling ......................3-149 Drive coupling SIMOLINK Configuring ..........................3-166 Function blocks........................3-171 Settings in HWConfig ......................3-167 Drive coupling SIMOLINK Slave settings ......................... 3-172 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 529 2-12 Hardware timer..........................2-28 HWConfig ..........................2-5, 2-16 Parameterizing dialogs....................... 2-5 Industrial Ethernet ........................3-31 Initialization..........................2-36 Interconnecting..........................2-12 Interrupt-controlled processing....................2-37 Libraries............................2-4 Limited number of interconnections .................... 2-21 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 530 Parameter change report ....................... 3-263 Parameter settings ......................... 3-264 PKW blocks ..........................3-255 response ID ..........................3-261 Task............................3-261 Telegram structure ......................... 3-255 Peer-to-peer ..........................3-149 Configuring ........................3-149, 3-150 Hardware requirements......................3-149 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 531 Data entries at address connection..................3-85 Data quantities ......................... 3-87 Hardware..........................3-83 sampling times ......................... 3-87 PROFIBUS FMS ......................... 3-88 Address parameters ....................... 3-100 Broadcast ..........................3-95 Central block coupling ......................3-90 Client ............................3-94 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 532 SINEC H1 Application associations ......................3-45 Central coupling block ......................3-34 Data transport connections ...................... 3-45 Hardware ..........................3-32 Layer 2............................3-34 Layer 4............................3-37 Layer 7............................3-38 message structure........................3-43 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 533 Data entries at address connections..................3-142 Data transfer technique......................3-141 Hardware..........................3-138 T400 technology module......................3-144 Telegrams ..........................3-143 Transmit- and receive operation .................... 3-143 USS slave..........................3-146 4-conductor operation ......................3-148 bus............................3-146 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...
  • Page 534 Initialization..........................3-146 Receiving..........................3-147 Transmitting..........................3-147 V24/RS232 ..........................3-148 Utility programs..........................2-39 V24/RS232 ..........................3-148 Virtual connections ........................3-270 WinCC via MPI .......................... 3-304 WinCC via SINEC H1 ........................ 3-306 System- and communication configuring D7-SYS - SIMADYN D Edition 12.2003...

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