Aotewell Ltd www.aotewell.com Industry Automation Contents, Foreword General technical data SIMADYN D Subracks Hardware CPU module Manual Coupling memory module Edition 04.2011 Input/output modules Communications support modules Technology subrack Program memory / Interface modules Plug-in cables Operator control panel OP2 Index sales@aotewell.com...
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This device and its components may only be used for the applications described in the catalog or the technical description, and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. Marken SIMATIC...
Appropriate training courses are available in order to make it easier to get Training Center to know the SIMADYN D automation system. Please contact the central Training Center in D-Erlangen (I&S IS INA TC): • Tel.: +49 (9131) 7-27689, -27972 •...
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Aotewell Ltd www.aotewell.com Industry Automation Foreword This manual is part of the overall documentation for the technological and Information drive control components T400, FM 458, SIMADYN D, SIMATIC TDC overview and SIMATIC D7-SYS: Title Content System and The first project in a few steps...
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+1 (423) 262 2289 Fax: +86 10 64 74 74 74 E-Mail: adsupport@siemens.com E-Mail: simatic.hotline@sea.siemens.com E-Mail: adsupport.asia@siemens.com GMT: +1:00 GMT: -5:00 GMT: +8:00 Technical Support and Authorization speak generally German and English. Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Foreword viii Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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1.1.16 Power supply ....................... 1-12 1.1.17 Subracks ......................1-13 1.1.18 Cables........................1-14 1.1.19 Mounting SIMADYN D unit in drive converters............ 1-14 ESD guidelines ....................1-15 1.2.1 What is ESD?....................... 1-15 1.2.2 Handling ESD modules..................1-15 1.2.3 Measuring and making changes on ESD modules ..........1-16 1.2.4...
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CPU module PM6 ....................3-11 3.2.1 Supplementary components ................3-15 3.2.2 Application information and noise immunity ............3-15 3.2.3 Technical data...................... 3-15 3.2.4 Connection diagram..................... 3-16 Signal processor module EP3 with IS_x.............. 3-17 viii Hardware - SIMADYN D Ausgabe 05.2006 HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
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Application information and noise immunity ............5-41 5.4.7 Technical data ..................... 5-42 5.4.8 Connecting diagram..................... 5-44 Converter control ITDC..................5-45 5.5.1 Supplementary components ................5-48 5.5.2 Connector assignment X5 ................... 5-49 Hardware - SIMADYN D Ausgabe 05.2006 HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
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Interface module SS31 ..................6-29 6.7.1 Pin assignment ....................6-29 6.7.2 Technical data...................... 6-30 Communications module SS4 ................6-31 6.8.1 Connecting programmers or PC ................6-31 6.8.2 USS connection for OP2, VD1................6-33 Hardware - SIMADYN D Ausgabe 05.2006 HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
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Application information ..................8-8 8.3.2 Technical data ....................... 8-9 8.3.3 Connector assignment................... 8-9 8.3.4 Diagram ....................... 8-10 Interface module SB10 ..................8-11 8.4.1 Signals ......................... 8-12 8.4.2 Application information ..................8-13 Hardware - SIMADYN D Ausgabe 05.2006 HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
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End of system operation ..................10-15 10.4.7 Parameterizing the display options..............10-15 10.4.8 Self-test......................10-15 10.5 System run-up....................10-18 10.5.1 Establishing a communications link to SIMADYN D.......... 10-18 10.6 Handling OP2 errors ..................10-20 10.6.1 System messages ..................... 10-20 10.6.2 Operating messages..................10-21 10.7 Front panel......................
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Aotewell Ltd www.aotewell.com Industry Automation Contens Hardware - SIMADYN D Ausgabe 05.2006 HongKong|UK|China sales@aotewell.com +86-755-8660-6182...
Further, the contents of this Manual shall not become a part of or modify any prior or existing agreement, commitment or relationship. The sales contract contains the entire obligation of Siemens. The warranty contained in the contract between the parties is the sole warranty of Siemens.
Non-observance of the safety instructions can result in severe personal injury or property damage. It is especially important that the warning information in all of the relevant Operating Instructions/Instruction Manuals are strictly observed. Hardware - SIMADYN D Edition 08.2005 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
(including end customers) must immunity take certain measures. Perfect functioning of SIMADYN D can only be guaranteed and the legal requirements fulfilled (89/336/EC) if all of these measures are observed. 1.1.3 Use and operation...
Machinery Directive In accordance with the Machinery Directive 89/392/EC, it should be ensured that if SIMADYN D fails or executes an incorrect function, that this does not result in the machine/system going into a potentially hazardous condition. This must always be taken into account when configuring the machine/system.
1.1.4.4 Connecting external voltages If external voltages (e. g. pulse encoders) are connected to SIMADYN D inputs, which are supplied from an external power supply, then this external supply must also be shutdown when the SIMADYN D power supply is shutdown or fails.
All of the internal and external components must be connected to this potential bonding- and grounding rail. Basic circuit Schaltschrank SIMADYN D Switching cubicle < 2 m SIMADYN D LEISTUNGS- KOMPONENTEN fest mit Schrankholm POWER verbunden COMPONENTS connected fixed with cubicle beam Hardware - SIMADYN D Edition 08.2005 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Aotewell Ltd www.aotewell.com Industry Automation General technical data 1.1.10 Actual example of a multi-motor drive Hardware - SIMADYN D Edition 08.2005 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
≥ 6 mm 2 and for cabinets, ≥ 10 mm 2 . 1.1.12 Radios It is not permissible to use radios > 2W close to SIMADYN D. For low-rating radios, a distance of > 1m must be maintained between the radio and SIMADYN D.
Industry Automation General technical data 1.1.14 Mounting clearances The following minimum clearances must be maintained if SIMADYN D subracks are mounted one on top of the other: (For 2200 × 600 × 600 mm cabinets) Front view Side view >...
Industry Automation General technical data 1.1.15 Power loss in the cabinet Different maximum temperature values are obtained for the SIMADYN D components, depending on the installation type • open rack • cabinet with air mesh • closed cabinet with forced convection •...
WARNING Protective separation in accordance with VDE 0160 must be guaranteed for all power supply units which are used to supply SIMADYN D units and modules. 1-12 Hardware - SIMADYN D Edition 08.2005 sales@aotewell.com...
If a clocked power supply is used for the 24V supply, the rated output of the clocked power supply units must be designed for the inrush current of SIMADYN D (the factor is 200 % of the rated current). Otherwise, the clocked power supply can ramp-up along the short-circuit current limiting and undefined conditions can occur.
• The tachometer cables of the pulse encoders should have double screens for lengths >10m. • Only terminal modules and cables in the SIMADYN D program may be used. • All cable screens must be connected through the largest possible surface area to the screen rail.
ESD guidelines 1.2.1 What is ESD? Almost all of the SIMADYN D modules have highly-integrated devices. These devices are, from their very nature, extremely sensitive to overvoltage conditions, and therefore also to electrostatic discharge. The abbreviation stands for electrostatic discharge...
(for example by touching a bare metal control housing). When carrying-out soldering work on modules, ESD soldering irons must be used or at least the soldering iron tip grounded. 1-16 Hardware - SIMADYN D Edition 08.2005 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
The necessary ESD protective measures are clearly shown in the following diagram. a = conductive flooring surface d = ESD coat/jacket b = ESD desk = ESD chain c = ESD shoes f = grounding connection for the cabinets 1-17 Hardware - SIMADYN D Edition 08.2005 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Mechanical specifications: Testing in accordance with SN 29050 in operation Severity grade, class 12 during transport Severity grade, class 22 certification Manufacturers certification for EMC (in accordance with the EC Directive) 1-18 Hardware - SIMADYN D Edition 08.2005 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
The slots are identified by a labeling strip. 2.1.1 Power supply The power supply (type SP7, 6DD1683-0BB0) plugs into the SIMADYN D ES 902 C subrack system in the righthand subrack slot. It is secured using a screw locking so that it cannot slide out and guarantees natural air cooling (SR6) or unrestricted forced ventilation with mounted fan (SR6V) of the subrack.
190 V. Overvoltage Red fault LED is lit; > approx. 265 V The output voltages are shutdown, CPU stop (DSAVE signal) No automatic restart (the line supply voltage must be disconnected) Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
- which could be a potential explosion hazard). The monitoring CPU module in SR6(V) does not initially identify when there is no back-up battery or the back-up battery is discharged (no flashing „b“). Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com...
A jumper is required if a module is not located at that connector slot! The two pins to insert the jumpers are located to the right of the backplane bus connector (96-pin socket connector). All of the jumpers are inserted when the equipment is shipped. Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182...
The SR6V has a fan on the top panel to operate CPU modules which require forced ventilation. The fan has a connecting terminal for its 1-ph. 230 V AC supply voltage. The fan is not monitored. Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182...
Potential bonding using the PE pin of line connector X1 is not sufficient! All of the cabinets associated with networked SIMADYN D drives must be connected with one another through a potential bonding conductor having a minimum cross-section of 16 mm².
+15 V +/- 0.3 V Output voltage +15 V Output current 0 to 0.7 A Ripple < 150 mV pp Base load Guaranteed by an inserted module which requires this voltage Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Ventilation SR6: Natural air cooling SR6V: Fan on the top panel Screw/plug-in terminal X1 Phönix, type MSTB 2.5/4-ST/5,08, cable cross-section 2.5mm² Screw/plug-in terminal X2 Phönix, type MSTB 2.5/3-ST/5,08, cable cross-section 2.5mm² Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
115/230 V AC SP9.5 Description The subracks accommodate SIMADYN D modules with the format (HT) 233.4 220 mm². An integrated power supply provides the necessary voltages for the modules via 2 backplane buses (L bus, C bus) and permits data transfer between them.
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200 ms before the modules are powered-up to prevent power-on effects. This is achieved by simultaneously powering-up the subrack power supplies (this requires approximately 200 ms to establish the voltages) and the interface modules. 2-14 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
"object properties" to define how the module behaves when a system message failure message is output (bus signal *RDYIN=low): Modules can reset their binary and analog outputs CPU modules can go into the "stop" condition ("H") 2-15 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Used batteries must be disposed of in compliance with national and European legislation and regulations. The lithium batteries must be removed from the battery holder before the subrack or power supply is disposed of. 2-16 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
The two pins to insert the jumpers are located to the right of the backplane bus connector (96-pin socket connector). All of the jumpers are inserted when the equipment is shipped. 2-17 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182...
The cabinet must have cooling air slots if the subracks are not equipped with fans. 2.2.6 Mounting guidelines and noise immunity Ground Bus PC board connections Ground Permanent connection 24 V electrical isolation Power supply SIMADYN D subrack 2-19 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Potential bonding using the PE pin of supply connector X1 is not sufficient! All of the cabinets associated with networked SIMADYN D drives must be connected with one another through a potential bonding conductor of at least 16 mm².
Recovery time at least 0.1 s Events per hour max. 10 Short-term voltage drops acc. to DIN VDE 0160, A5.3.1.1.3 Voltage Duration 10 ms Recovery time at least 10 s Events per hour 2-21 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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542 x 508.5 x 320 (W x H x D) Weight 10.5 - 11 kg 16.2 - 17.3 kg Radio interference suppression level Limit value class B acc. to VDE 0871 2-22 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
230 V AC / 24 V DC 230 V BATTERY 110 V 3,7V/5Ah PO W ER SUPPLY 1 2 3 4 C bus L bus Protective conductor/ potential bonding Explanation: Subrack SR12 (Front view) Cable retention 2-23 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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230 V BATTERY 110 V 3,7V/5Ah PO W ER SU PPLY 1 2 3 4 C bus L bus Protective conductor/potential bonding M5 Explanation: Subrack SR24 (front view) Cable retention 2-24 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Subracks Power supply L bus C bus Cable duct Subracks SR12 and SR24 (Section A-B) 2-25 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
one T400 and one MASTERDRIVES communications board (e.g. CB1, ADB, …) In addition to the T400, no other SIMADYN D boards can be inserted in the subrack. Using these components, for example, functions can be expanded at a reasonable price and existing plants/systems modernized.
V (5 V) < 4.7 ... 4.85 V The output voltages are shutdown (for t>100-200 µs) (CPU stop) The system does not automatically restart (the line supply voltage must be switched-out) 2-27 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Potential bonding using the PE pin of supply connector is not sufficient! All of the cabinets associated with networked SIMADYN D drives must be connected with one another through a potential bonding conductor of at least 16 mm².
< 80 ms after U in = 230 V; <1 ms after a load step (0.5 ->1)*I rated Output voltage +15 V +15 V +/- 0.3 V Output current 0 to 0.5 A Ripple < 150 mV ss 2-29 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Line supply connection Phönix, type Front 2,5H Screw/plug-in terminal 3 pin cable cross-section max. 2,5mm² 24V output terminal Phönix, type Front 2,5H Screw/plug-in terminal 2 pin cable cross-section max. 2,5mm² 2-30 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Subracks Dimension drawing 2-31 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Subracks 2-32 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Aotewell Ltd www.aotewell.com Industry Automation CPU module Overview CPU module PM5 CPU module PM6 3-11 Signal processor module EP3 with IS_x 3-17 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
• via an PCMCIA card installed in the PC-programming adapter (offline loading) • directly from the PC via a serial communications connection in the memory module inserted in the CPU module (online loading) Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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• 4 binary inputs and 1 absolute value encoder or • 4 binary inputs and 1 incremental encoder or • 1 absolute value encoder and 1 incremental encoder or • 2 absolute value encoders or • 2 incremental encoders Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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If at least 1 encoder connection is used (electrical 1:1 SU10 connection) SB60 Optionally to SB10/SU10, if only binary inputs are used SB61 (with electrical isolation and signal conversion) Table 3-1 Possible interface modules for PM5 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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„Target system/operating mode“ menu; software is still not being downloaded • flashing "d": Data is being downloaded in the STOP mode is faster than download in the RUN mode (runs in the background) Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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• flashing „H“: Fault/error on this module • steady „H“: Fault/error on another module Additional information on diagnostics refer to the Manual "SIMADYN D Basis Software for D7-SYS". Button S1 The button has 2 functions: • Deleting the error display: By depressing button S1, sporadic errors („E“) or non-critical errors („b“)
+13 V to +33 V Input current for 0 signal 0 mA for 1 signal 3 mA typ. Input delay Max. 20 µs Electrical isolation only via SB60, SB61 interface modules Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
The size of the software to be loaded in the memory module (compressed to Program size approx. 50% and the size of the available program memory is displayed in CFC under the following menu item: Target system \ Load \ Info 3-11 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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(can be connected using cable SC7): Interface module Function SB10, SU10 Electrical 1:1 connection SB60, SB61 With electrical isolation (floating) and signal conversion Table 3-7 Possible interface modules for PM6 3-12 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Data is being downloaded in the STOP mode is faster than download in the RUN mode (runs in the background) Task administrator error: • cycle error a task was not able to be processed within the 3-13 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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• flashing „H“: Fault/error on this module • steady „H“: Fault/error on another module Additional information on diagnostics refer to the Manual "SIMADYN D Basis Software for D7-SYS Button S1 The button has 2 functions: • Deleting the error display: By depressing button S1, sporadic errors ("E") or non-critical errors ("B")
1700 mA +15 V +14.4 V +15.6 V 50 mA -15 V -15.6 V -14.4 V 30 mA 24 V (external) 20 V 30 V 100 mA + binary output currents 3-15 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
It includes interfaces to plug-in technology cards IS_1, IS_2 and IS_3, which can optimally adapt the peripheral hardware to the particular task. They are also configured in HWConfig (the module is inserted in the SIMADYN D station). NOTE You will find a detailed description and technical data on EP3 in the following documentation "Hardware description large drives"...
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Aotewell Ltd www.aotewell.com Industry Automation CPU module 3-18 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
• Radio clock • Data is buffered against power failure using a back-up battery (3.4 V) in the subrack • Integrated bus termination for the C bus and L bus Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Data back-up MM3 + MM4 An MM3 can be inserted, together with an MM4 in a SIMADYN D subrack to use the large MM4 memory, and to utilize the buffered real-time clock of the MM3. In this case, the MM3 can be inserted at any subrack slot. The MM3 memory is not used.
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The antenna must be aligned so that optimum reception is guaranteed. Generally, this is towards Frankfurt/Main, where the signal transmitter is located. The BNC socket X7 at the front panel is used to connect the antenna. Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182...
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Industry Automation Coupling memory module NOTE The antenna for outdoor installation normally ensures better reception, as the rooms, in which SIMADYN D is used, are generally screened and/or can accommodate devices/equipment which emit noise radiation. Time displayRadio If the time display flashes, then the time hasn’t been set after power-up (voltage on).
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Dark Decoding running Ordering data, Order designation Supplier radio clock FG443610 antenna for indoor Hopf Elektronik antenna installation 4436 Nottebohmstr. 41 (long distance) 58511 Lüdenscheid FG441800 antenna for outdoor installation 4418 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
RDYIN signal output for MM3 and MM4: relay Description Values Voltage max. 60 V DC Switching current max. 0,5 A NC contact interrupt time 100 ms Switching power max. 20 W Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Coupling memory module Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
All of the cables for the output signals are not directly connected at the module, but via interface modules. The interface modules serve as with terminals mechanical connecting element (screw/plug-in terminals) and toelectrically adapt the system/plant signals (optional). Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Table 5-2 Interface modules which can be connected at the module • The module is connected to the interface modules using matching plug-in Cables cables: • SC12 to connect an SU11 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
The input/output signals must be screened on the plant/system side. The Screening screen must be connected through the largest possible surface area to the screen rail between the interface module and where the cable enters or exits the cabinet. Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Resetting can take somewhat longer for extremely high CPU loading levels. • By depressing the illuminated LED key. Key assignment: − connector X5: Key S1 − connector X6: Key S2 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
4 interface modules, type SB10 SB60 SU11 SB61 (20 screw terminals, SB70 SB71 no signal conversion) SU12 Table 5-5 Cable and interface modules which can be connected to EB11, connectors X5, X6 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
• noise-immune operation is only possible if the module is tightly screwed into the subrack Further information on EMC and ambient conditions, refer to Section Other information "General technical data" 5-13 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
To the supply +1 V voltage Residual current 20 µA for a 0 signal Signal level for 0 signal Max. 3 V for 1 signal Min. supply - 2.5 V Delay time 15 µs 5-14 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Monitoring inputs alarm reset and outputs for 4 encoders IT41 controller Analog outputs Analog Dual inputs port M P15 N15 Local expansion bus Fig. 5-3 Block diagram of IT41 5-16 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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The selection is configured at the speed actual value function block. Incremental encoders with the following signal voltages can be connected to Selecting the IT41 encoder signal • 15V voltage • 5V (also as push-pull signals or RS485 differential signals) 5-17 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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X400 (Component side IT41) Fig. 5-4 Assignment of the coding plug for incremental encoders WARNING If coding plugs are incorrectly inserted, the inputs could be destroyed when pulses are input! 5-18 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
IT41 Incremental encoder SC49 SU10 analog outputs Analog inputs SC49 SU10 binary inputs/outputs SC54 SB10 SB60 SB61 SB70 SB71 SU12 Table 5-14 Cables to be used with the various modules 5-19 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Zero pulse+ Zero pulse- Encoder power supply approx. +15 V DC, max. 100 mA Not assigned Table 5-15 Pin assignment IT41, connector X6 and terminal assignment SU10 at SC49, end A 5-20 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Analog output 1 Ground Analog output 2 Ground Analog output 3 Ground Analog output 4 Ground Table 5-16 Pin assignment IT41, connector X6 and terminal assignment SU10 at SC49, end B 5-21 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
5 interface modules, type SB10 SB60 SU10 SB61 (25 screw terminals, SB70 SB71 no signal conversion) SU12 Table 5-17 Cables and interface modules which can be connected at IT41, connector X7 5-22 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
External P24 voltage External ground Binary input 1 Binary input 2 Binary input 3 Binary input 4 Binary input 5 Table 5-18 SU10 terminal assignment for SC49, cable end A 5-23 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Analog input 1- Analog input 2+ Analog input 2- Analog input 3+ Analog input 3- Analog input 4+ Analog input 4- Table 5-19 SU10 terminal assignment for SC49, cable end B 5-24 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
• noise-immune operation is only possible if the module is tightly screwed into the subrack Other information Further information on EMC and ambient conditions, refer to Section "General technical data" 5-27 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Output current +/- 10 mA Resolution 16 bits Monotony 14 bits over the complete temperature range Absolute accuracy Typ. 13 bits over the complete temperature range Short-circuit protection to ground 5-28 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Pulse frequency Max. 1 MHz (track frequency) Phase difference of the track Independent of the pulse frequency, min. signals 200 ns Input filter Can be configured via software (function block) 5-29 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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15 V via 1 kOhm output resistance Output voltage 5 V (for 10 mA load) Sony encoder A Sony encoder HA 705 LK / MSD-560 can be connected without any signal level adaption. 5-30 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
16 binary outputs driver 16 bit IT42 controller Analog outputs Dual . . . Analog inputs port 12 bit P5 M P15 N15 Local expansion bus Fig. 5-8 Block diagram of IT42 5-33 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Analog outputs/inputs SC51 SU10 Binary outputs/inputs; SC49 SU10 trigger inputs for integrating analog inputs SC54 SB10 SB60 SB61 SB70 SB71 SU12 Table 5-27 Cables available for use with the module 5-34 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
5.4.3 Connector assignment X7 Connector X7 (25-pin, sub D) connects the signals for • 4 analog outputs • 4 analog inputs An SU10 interface module can be connected via plug-in cable SC51. 5-35 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Analog output 4+ Ground, inductively de- coupled Ground Ground Not connected Not connected Not connected Not connected Not connected Not connected Table 5-29 Pin assignment IT42, connector X7 and terminal assignment SU10 5-36 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
External P24 voltage External ground Binary input 1 Binary input 2 Binary input 3 Binary input 4 Binary input 5 Table 5-30 SU10 terminal assignment for SC49, cable end A 5-37 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Trigger input 2 Trigger input 3 Trigger input 4 Not connected Not connected Not connected Not connected External P24 voltage External ground Table 5-31 SU10 terminal assignment for SC49, cable end A 5-38 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
• noise-immune operation is only possible if the module is tightly screwed into the subrack Further information on EMC and ambient conditions, refer to Section Other information "General technical data" 5-41 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Input resistance 470 kOhm Input filter -3 dB transition frequency : 1.5 kHz Resolution 12 bits Absolute accuracy Typ. 10 bits over the complete temperature range Max. conversion time 45 µs. 5-42 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Supply voltage + 1 V voltages Residual current 20 µA for 0 signal Signal level for 0 signal Max. 3 V for 1 signal Supply voltage - 2.5 V Switching delay Max. 15 µs 5-43 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
AI SC49 (each, 26core) l=2*2m 8 BO 3 BI SU10 SU10 8 BO 8 BI 5 BI 4 trigger integrating AI Fig. 5-9 Connecting cables and interface modules 5-44 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Track B, zero volt switching threshold f. 5V encoders S1.2 Track B, 7V switching threshold f. 15V encoders S1.3 Zero pulse, 0V switching threshold f. 5V encoders S1.3 Zero pulse, 7V switching threshold f. 15V encoders S1.4 none 5-45 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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For the factory setting, the switch is in the OFF position for 15V 3-phase encoders. 1 2 3 4 Switch position for 15V 3-phase encoders (OFF switch setting) (Component side ITDC) Fig. 5-10 Switch position for incremental encoders 5-46 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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5V /15V ITDC controller Latch 50 mA driver 4 binary outputs gating unit 2 analog outputs 4 binary intputs Driver T filter Local expansion bus Fig. 5-11 Block diagramm ITDC 5-47 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
SC12 SU11 SITOR start-up signals Binary inputs /outputs and SC12 SU11 speed sensing SB10 SB60 SB61 SB70 SB71 SU12 Table 5-39 Cables which can be used together with the modules 5-48 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
-1 V to +6 V or inputs open-circuit For 1 signal +13 V to +33 V Input current For 0 signal 0 mA For 1 signal 3 mA typ. Delay time 120 µs 5-53 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
The metal spacers are attached to the PMX using the M3 screws provided together with the washers and spring washers. 5-54 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182...
This function is not used for SS4, SS5, SS52 communication modules,. • Test socket pair for each plug-in receptacle (X10/X11, X20/X21, X30/X31) to initiate a reset; only for test purposes! not for operation! • L-bus connection Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
• slot covers must be provided at empty receptacle. • noise-immune operation is only possible if the module is tightly screwed into the subrack Further information on EMC and ambient conditions, refer to Section Other information „General technical data“ Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Aotewell Ltd www.aotewell.com Industry Automation Communications support modules Fig. 6-1 CS7 front panel Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
0.5 A + current drain of the interface modules +15 V +14.4 V +15.6 V Current drain of the interface modules -15 V -15.6 V -14.4 V Current drain of the interface modules Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
• Free slots must be covered with complete covers. • Noise-immune operation is only possible if they are screwed into the subrack For additional information on EMC and the ambient conditions, refer to Other information Section "General technical data“! Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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2 (Hole for mounting to the cover) 4 (Slot designation) 3 (Hole for mounting panel to the PC board over endpiece) Captive nut for mounting to the front panel Fig. 6-3 CS8 front panel and cover 6-10 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Current drain of the interface modules -15 V -15.6 V -14.4 V Current drain of the interface modules 6.1.2.3 Connection diagram Communikations module CB.. Communikations module CB.. Fig. 6-4 Possibilities of connecting communication modules 6-11 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
A switch with the ADM/RUN/STP settings and a reset button are provided on Switch the front panel. Switch position Function Resetting the CP1470 via reset button Communications is established Communications is interrupted 6-12 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
+15.6 V 100 mA without connecting to a SINEC H1 bus coupler 600 mA with connecting to a SINEC H1 bus coupler -15 V -15.6 V -14.4 V Max. 100 mA 6-14 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
− clock interrupt (to set the real-time clock) • L- and C bus connections; • not intended for use in the SR6(V), as data transfer is only realized via the C bus 6-15 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
For CS13 and CS14, the two fiber-optic cable connections on the basic CS12 module are not used Connecting 1 slave Master module Slave module CS12 CS22 CS12 Type Trans. Rec. 6-16 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Trans. Rec. In a subrack, several master modules as well as master- and slave modules Cascading can be used together. Thus, branched or extremely large networks can be capability created. 6-18 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
In operation, the plug connectors of the fiber-optic cable coupling may not be released. • Master- and slave subracks can be powered-down while in operation and powered-up again. The coupling is then re-established. 6-19 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
CS12: 1.8 A CS13: 4.0 A CS14: 5.5 A CS22: 1.5 A +15 V +14.4 V +15.6 V CS12: 50 mA CS13: 100 mA CS14: 150 mA CS22: 150 mA 6-20 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
The complete module assembly is then inserted in the subrack. 6.4.3 Application information and noise immunity • operation without fan is possible • noise-immune operation is only possible if the module is tightly screwed into the subrack 6-21 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Rated voltage min. max. Typ. current drain +5 V +4.75 V +5.25 V 420 mA +15 V +14.4 V +15.6 V 450 mA -15 V -15.6 V -14.4 V 175 mA 6-22 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
In this case, the cable capacitance must only be charged with the diode voltage (receiver). If the transmitter (transmit transistor) is located as current source at the other cable end, the cable capacitance must be charged with approximately the supply voltage. 6-23 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Please compare the following connection examples: "P +TxD Cable capacitance -TxD +RxD -RxD "M "P +RxD +TxD -RxD Cable capacitance -TxD "M Fig. 6-5: Unfavorable cable connection: Current source and transmitter at different ends 6-24 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Industry Automation Communications support modules "P +RxD +TxD -RxD -TxD "M "P +TxD -TxD +RxD -RxD "M Fig. 6-6: Recommended cable connection: Current source and transmitter at the same end 6-25 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
11 g Data transfer rate Max. 38.4 kbaud Max. cable length Max. 1000 m Power supply +5 V Max. 95 mA +15 V Max. 75 mA -15 V Max. 75 mA 6-26 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
+15 V Ground Ground Ground + 5 V Ground -15 V *DCD *CTS *RTS *DTR S1.2 *(TR*C) *(RT*C) Not assigned Not assigned Not assigned Not assigned Not assigned Not assigned 6-27 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Weight 11 g Data transfer rate Max. 38.4 kbaud Max. distance 15 m Power supply +15 V Max. 75 mA +5 V Max. 95 mA -15 V Max. 75 mA 6-28 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
+RTxC -RTxC +DCD Not assigned -DCD +RxD TRxC -RxD RTxC Not assigned Not assigned -RTS +RTS -TRxC Not assigned +TRxC Not assigned Not assigned Not assigned Not assigned Not assigned 6-29 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Weight Approx. 15 g Data transfer rate Max. 1 Mbaud Cable length Max. 200 m Power supply Power supply voltage +5 V +/- 5% Current drain, nominal value 90 mA 6-30 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
6.8.1 Connecting programmers or PC Connecting cables for PG740, PG750 or PG770 programmers can be assembled using the SM8 parts set (for SS4) or an appropriate parts set for 6-31 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Fig. 6-9 SS4 at PG750/770 ( COM1 ) via the 20mA interface (passive) NOTE If the PG750/770 is operated as passive 20 mA current interface, then switches S3/2 and S3/3 in the PG must be opened (refer to the PG750/770 Manual). 6-32 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
DIL switches S1/S2. USS bus with connection RS485+ RS485- 390R 390R S1 - ON S2 - ON 150R 150R Fig. 6-10 SS4 at OP2 and VD1; with bus terminating circuitry 6-33 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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RS485+ Bus terminating resistor RS485- Resistor to the signal reference Fig. 6-11 RS 485 bus termination RS485+ USS bus RS485- Fig. 6-12 Connector assignment SS4 with bus termination 6-34 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Fig. 6-13 SS4 Connector assignment without bus termination (SS4 at the center of the bus cable) Screen Data cable Potential bonding Housing ground Grounding rail Fig. 6-14 Screening and potential bonding of the data cable 6-35 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
In addition, the screen must be connected to the housing in the connector housing. The connector must be screwed to the communications module. Further information on EMC and ambient conditions, refer to Section Other information „General technical data“ 6-36 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Flickers / glows: DUST/USS interface transmitting data Dark / lit: DUST/USS interface not receiving data Flickers / glows: DUST/USS interface receiving data Table 6-5 Functions of the LEDs on SS4 6-37 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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26-pin high density plug connector to the SS4 interface module Configured interface Connector for PC (DUST/USS) (9-, 25 pin) Fig. 6-16 Connecting the configuring- and diagnostics interface at connector X5. 6-38 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
20 mA -15V 20 mA When calculating the total current drain of the communications module, the current drain, if relevant, of the inserted interface module must be taken into account. 6-40 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
The SINEC L2 bus terminal as well as the SINEC L2 bus connector have terminating resistors which can be switched-in. 6-41 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
COM PROFIBUS must also be ordered if SS52 is configured as master: Order No.: 6ES5 895-6SE12 (German) The driver program SS52load is included in COM PROFIBUS from V3.1 or Drive program can be obtained at no charge from Siemens via the Intranet: „SS52load“ ftp://www.erlf80.asi.siemens.de/SIMADYN_D/html/treiber.htm 6-42 Hardware - SIMADYN D Edition 12.2004...
Aotewell Ltd www.aotewell.com Industry Automation Communications support modules We are preparing an Internet page for SIMADYN D. 6.9.2 Mounting guidelines and noise immunity Grounding the The front panel of the communications module must be connected to the front panel of the CS7 using the cables provided with the CS7.
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Not receiving; Flickers / glows: PROFIBUS interface receiving data LED on SS52 LEDs SS52 Significance for SS52 PROFIBUS interface operational PROFIBUS interface not operational 6.9.4 Connector assignment X5 SS5: Designation Function 6-44 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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5V external; to supply OLMs RS485 - Receive- and transmit signal - (corresponding to data Request to send Table 6-7 SS5: Pin assignment of the 9-pin SUB D socket connector X5 6-45 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
The power supply (+5V, +15V and -15V) is established via the 48-pin plug Power supply connector X1 to CS7. +5 V SS5: max. 0,4 A SS52: max. 0,7 A +15 V max. 10 mA -15 V max. 10 mA 6-46 Hardware - SIMADYN D Edition 12.2004 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Here, it can be used together with a second T400 or a MASTER DRIVES communications module („COM BOARD“). It is configured on a Windows 95-PC with SIMATIC STEP7 (HWConfig) and CFC. Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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• 2Mbyte Flash for compressed program code. • 4Mbyte DRAM for the de-compressed (unzipped) program which can be • 32 kbyte permanent change memory (EEPROM) (e.g. for fuzzy control) • 4 kbyte dual port RAM Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
CUx; as TTL signal level). The pulse source is selected by configuring the speed actual value block NAV. • Max. input frequency 1MHz • Selectable, direction of rotation-dependent evaluation of the zero pulses Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Fig. 7-1 Coarse- and fine-pulse evaluation 7.2.3.1 Pulse encoder 2 Pulse encoders with different signal levels can be connected at encoder input 2: • RS422 • HTL± (± 3V) • HTL (3V ... 8V) Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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The terminating resistors are switched-out in the OFF setting; they are switched-in in the ON setting. The switches can only be changed when the module has been withdrawn. The switches are not accessible when the module is inserted. Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182...
Interface 2 is a mix asynchronous and synchronous interface with RS 485 data transfer signal level: • Peer-to-peer with full duplex, 4-wire connection • USS protocol (master/slave) with half-duplex, 2-wire connection The following baud rates can be set: Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Switch S7 has no function. 7.2.5.2 Communications switch Switch S1/8 toggles between the service- and USS protocol at serial interface 1. More detailed information can be taken from the description of the USS protocol. Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
• Basic cycle time of the T400 (T0OUT of MFB1) • Directly connecting synchronizing signals from the BASE- or COM BOARD to the other module • In an FP with a special FB-generated synchronizing signal (SYNC_BASE, SYNC_COM) Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
All of the signals are connected at 55 terminals, which are accessible from the front. They are distributed over 5 11-pin MINI-COMBICON plug connectors in a 3.5 mm grid dimension (connectors X5 - X9): 7-10 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Analog input 1 Analog input 1+ Analog input 1- Analog input 2 Analog input 2+ Analog input 2- Analog input 3 Analog input 4 Analog input 5 Analog input 1 7-11 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
140 mA + encoder load (max. 100 mA, electronically limited) -15 V -15.6 V -14.4 V 140 mA 24 V (external) 20 V 30 V 150 mA + binary output current 7-12 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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-1 V to +6 V or inputs open-circuit for 1 signal +13 V to +33 V Input current for 0 signal 0 mA for 1 signal 8 mA typ. Input smoothing 500 µs 7-13 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Pulse frequency Max.. 1 MHz (track frequency) Phase difference of the track Independent of the pulse frequency at least 200 signals Input filter Can be configured via software (function block) 7-14 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Application areas of the program memory modules The flash memory is a non-volatile memory which can be electrically NOTE programmed and erased. Write protect PCMCIA and JEIDA switch industry standard 68 pin memory card Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
30 g Power supply MS51 MS52 Power supply +5 V +5 V +5 V Current drain 100 mA 100 mA 100 mA Connection to JEIDA/PCMCIA 68 Pin Access time 200 ns Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
• solder pins to connect components with axially-located connections • labeling field for the user to identify his plant/system T element Input Output Screen Fig. 8-1 Connecting the T element on the interface module Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
77 x 112.5 x 72.5 mm Weight 0.23 kg Power supply Voltage divider, nominal value 1.76 to 2.64 kΩ Power supply Max. +33 V DC Current drain Max. 15 mA Maximum rating 500 mW Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
A differential amplifier is used as the input circuitry. Thus, parallel voltage- or serial current measurements are possible. This allows analog signals of the plant/system to be processed in electrically-isolated (floating) SIMADYN D subracks. Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com...
8.3.1 Application information The module has screw terminals to connect the input- and output signals. SIMADYN D is connected via an SU10, SU11 interface module which is connected to an input/output module (EA12) or an expansion module (IT41) using a ribbon cable.
Push-pull output Connected with terminal X2/3S Terminal connected with Connected with terminal X2/05 input ground X3/05 Connected with X3/1S M24 power supply M Table 8-3 Connections of terminal blocks X2 and X3 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
SIMADYN D / SIMATIC TDC / S7-400 FM 458- components is established through ribbon cables and on the plant/system side, via terminals. There is no electrical isolation between the SIMADYN D / SIMATIC TDC / S7-400 FM 458- components side and the plant/system side. Module design •...
Industry Automation Program memory modules / Interface modules Test socket Voltages 1P and 1M can be used, via the double test socket (G; +) to simulate an input signal for SIMADYN D. Double test socket X5 Voltage (1P from X3)
Application example for SB10 interface module at the binary input-, output module EB11 The binary signals of the plant/system side are connected directly with the SIMADYN D modules via the interface module. A ribbon cable is used (refer to the Chapter Plug in cables). 8-13 Hardware - SIMADYN D Edition 04.2011...
The maximun current on connector X3 is 1 A, if this is the power supply for several interface modules. Binary signals Nominal voltage value 24 V DC Maximum current per channel 30 mA 8-14 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
8.4.4 Connector assignment Flat connector X1 To connect the interface module to the SIMADYN D / SIMATIC TDC / S7-400 FM 458- components use cable SC62 or SC64 (for further informations see the documentation of the SIMADYN D / SIMATIC TDC / S7-400 FM 458- components).
Order No. 6DD1681-0AF4 Description 8 binary input signals can be adapted to the signal level of SIMADYN D / SIMATIC TDC, electrically-isolated (floating) via optocouplers using the SB60 interface module. The input signal voltage can be 120 V DC or AC.
Aotewell Ltd www.aotewell.com Industry Automation Program memory modules / Interface modules Green LED The SIMADYN D power supply is indicated using a green LED (P). The SIMADYN D power supply (1P, 1M) is short-circuited (fault Red LED condition). 8.5.1 Signals Signals up to a maximum of 120 V (nominal value) DC or AC can be connected at the SB60 interface module.
3 mA Insulation voltage Protective separation provided: - between inputs and outputs Electrical isolation provided: - between input circuits (with respect to one another) Test voltage 1125V AC Or open-circuit input 8-19 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Industry Automation Program memory modules / Interface modules 8.5.4 Connector assignment To connect the interface module to the SIMADYN D / SIMATIC TDC flat connector X1 components use cable SC62 or SC64 (for further informations see the documentation of the SIMADYN D / SIMATIC TDC components).
Program memory modules / Interface modules Interface module SB61 Order No. 6DD1681-0EB3 8 binary DC signals are adapted to the signal level of SIMADYN D / Description SIMATIC TDC / S7-400 FM 458- components, electrically isolated (floating) using the SB61 interface module.
• terminals 1 to 8 for 24 V binary signals • terminals 11 to 18 for 48 V binary signals • terminals 51 to 58 as reference point 8-23 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Position of the jumpers for inputs with common reference potential When supplied, all outputs have a common reference potential, i. e. CAUTION terminal pair X11 to X18 is equipped with two short-circuit connectors. 8-24 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Further information on EMC and ambient conditions, refer to Section „General technical data“ A typical application is shown in the following diagram: Fig. 8-11 Application example for interface module SB61 at the binary input-, output module EB11 8-25 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
13 to 30 V DC 26 to 60 V DC ‘0 signal’ -3 to +6 V -3 to +12 V Input current (‘1signal’) 6 mA 6 mA Or open-circuit input 8-26 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
8.6.4 Connector assignment flat connector X1 To connect the interface module to the SIMADYN D / SIMATIC TDC / S7-400 FM 458- components use cable SC62 or SC64 (for further informations see the documentation of the SIMADYN D / SIMATIC TDC / S7-400 FM 458- components).
Order No. 6DD1681-0AG2 Description 8 binary output signals from SIMADYN D / SIMATIC TDC are adapted to the signal level of the plant/system via relays using the SB70 interface module. The output signal voltage can be up to max. 120 V DC or AC.
Green LED Red LED The SIMADYN D-side power supply (1P, 1M) is short-circuited (fault condition). The SIMADYN D power supply is available at the double test socket X5 Test socket (G; +): Double test socket X5 Voltage, SIMADYN D side...
Application example for interface module SB70 at binary input-, output module EB11 The binary inputs of the interface module are connected to the SIMADYN D outputs via ribbon cables (refer to the Chapter Plug in cables). 8-31 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Switching frequency max 20 Hz Insulation voltage Protective separation provided: - between inputs and outputs Electrical isolation provided: - between input circuits (with respect to one another) Test voltage 1125V AC 8-32 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Program memory modules / Interface modules 8.7.4 Connector assignment flat connector X1 To connect the interface module to the SIMADYN D / SIMATIC TDC components use cable SC62 or SC64 (for further informations see the documentation of the SIMADYN D / SIMATIC TDC components).
(Order No. 6DD1680-0BB0) The maximum conductor cross section is 2,5 mm². The SIMADYN D side power supply is displayed using a green LED (P). Green LED The SIMADYN D side power supply (1P, 1M) is short-circuited (fault Red LED condition).
(Order No. 6DD1680-0BB0). The maximum conductor cross section on terminals X3 and X4 is 2,5 mm². Test socket The SIMADYN D power supply is available at the double test socket X5 (G; +): Double test socket X5 Voltage, SIMADYN D side...
8.8.2 Application information The interface module has a ribbon cable connector X1 to connect the output signals of the SIMADYN D system (refer to the Chapter Plug in cables), as well as a terminal strip X2 to connect the plant/system signals.
Max. output current for 1 signal 20 mA System/plant side <20,4 V DC Output voltage for 0 signal Max. output current (for 1 signal) 30 mA 30 mA The binary outputs are continuously short-circuit proof. 8-38 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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8.8.4 Connector assignment flat connector X1 To connect the interface module to the SIMADYN D / SIMATIC TDC / S7-400 FM 458- components use cable SC62 or SC64 (for further informations see the documentation of the SIMADYN D / SIMATIC TDC / S7-400 FM 458- components).
Industry Automation Program memory modules / Interface modules 8.9.1 Function description A 1:1 connection from the SIMADYN D-side ribbon cable connector X1 to the plant/system-side screw terminal block X2 is established by using the interface modules SU10 and SU11. A 1:1 connection from the SIMADYN D-side connector X1 to the plant/system-side spring-cage terminal block X2 is not established for all signals by using the interface modules SU12 and SU13.
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Modules and signal cables as supplementary components for SU12 SU13 Leitungstyp Baugruppen Steckverbinder SC63 EXM 438-1 X1, X2, X3 Table 8-14 Modules and signal cables as supplementary components for SU13 8-43 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Approx. 0.28 kg Ambient ambient temperature for approbations The maximum allowable ambient temperature for interface modules temperatures of the modules, on which the interface modules are connected, are to comply. 8-46 Hardware - SIMADYN D Edition 04.2011 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Permissible operating voltage 32 V, conductor to conductor Max. current per cable Max. resistance 220 Ohm/km Cable width (ribbon cable) Core number x 1.27 mm Table 9-1 General technical data Hardware - SIMADYN D Edition 06.2002 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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50 pin to 50 pin. SITOR interface ITDC SC31.2 50 pin to 50 pin. SITOR interface PM5/6 SC57 Monitor/diagnostics PC SC57 Monitor/diagnostics PC Table 9-2 Modules and the interface modules which can be connected Hardware - SIMADYN D Edition 06.2002 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
(1:1) connection • can be inserted from any direction Cable ends Plug connectors according to DIN 41651 with strain relief at both ends. Length Order No. 6DD1684-0BC0 Table 9-4 Ribbon cable SC12 Hardware - SIMADYN D Edition 06.2002 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Plug connectors according to DIN 41651 with strain relief at both ends. Length Order No. 6DD1684-0BD0 Table 9-5 Ribbon cable SC13 Connector marking Color coding 1. core 55,6 Fig. 9-1 Ribbon cable SC13 Hardware - SIMADYN D Edition 06.2002 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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50 pin SUB-D socket connector • (1:1) connection SUB-D plug connectors according to DIN 41652 are Cable ends provided at both ends Length 10 m Order No. 6DD1684-0DB2 Table 9-7 Ribbon cable SC31.2 Hardware - SIMADYN D Edition 06.2002 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Interface module: Plug connector according to DIN 41651 with strain relief. Length Order No. 6DD1684-0EK0 Table 9-8 Ribbon cable SC49 Shrinking tubing ca. 50 2000 +/- 15 Fig. 9-2 Ribbon cable SC49 Hardware - SIMADYN D Edition 06.2002 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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DIN 41652 Interface module: Plug connector according to DIN 41651 with strain relief. Length Order No. 6DD1684-0FA0 Table 9-9 Ribbon cable SC50 Shrinking tubing 2000 +/- 0,1 Fig. 9-3 Ribbon cable SC50 Hardware - SIMADYN D Edition 06.2002 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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DIN 41652 Interface module: Plug connector according to DIN 41651 with strain relief. Length Order No. 6DD1684-0FB0 Table 9-10 Ribbon cable SC51 Shrinking tubing 2000 +/- 15 Fig. 9-4 Ribbon cable SC51 Hardware - SIMADYN D Edition 06.2002 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Interface module: Plug connector according to DIN 41651 with strain relief. Length Order No. 6DD1684-0FE0 Table 9-11 Ribbon cable SC54 Shrinking tubing Shrinking tubing ca. 50 Shrinking tubing 2000 +/- 15 Fig. 9-5 Ribbon cable SC54 9-10 Hardware - SIMADYN D Edition 06.2002 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Plug-in cables Sub-D connector Plug connector Sub-D connector Socket connector Partial connect. A Partial connector D Partial connect. B Partial connector E Partial connect. C Table 9-12 Ribbon cable SC54 9-11 Hardware - SIMADYN D Edition 06.2002 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Connectors according to DIN 41651 with tension relief at Cable ends both ends. Length Order No. 6DD1684-0FF0 Table 9-13 Ribbon cable SC55 stamped on acc. to DIN 30640 A6 -sw 2000 +/- 15 Fig. 9-6 Ribbon cable SC55 9-12 Hardware - SIMADYN D Edition 06.2002 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Label 2 1) Mounting position taken into account 2) Label glued on 3) Screw-in the screws provided into the housing Fig. 9-7 Ribbon cable SC57 9-13 Hardware - SIMADYN D Edition 06.2002 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
10.10 Connecting elements 10-26 10.11 Power supply 10-27 10.12 Baud rates 10-27 10.13 Cables and connectors 10-27 10.14 Using a printer with OP2 10-29 10.15 Labeling and replacing the labeling strips 10-30 10-1 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Industry Automation Operator control panel OP2 10.1 Function overview The OP 2 is an operator control device for the SIMADYN D system. It offers the following functionality: Process data handling Displays and processes up to 24 process data. 2 process data are always displayed.
No. 14 is displayed in the lower display line („NO MEASURED VALUE INITIALIZED“). If no process data have been configured at the SIMADYN D side, the OP2 goes into the basic message system processing function. If process data handling is selected at a later time, then operating message No.
Entering a new value EPROM E2 PROM: Saving changes in the SIMADYN D EPROM Activate the memory function The LED flashes until the function has been completed with Enter Operating message No. 35 "SAVE EPROM UNSUCCESSFUL". A value...
Enter Up to 32 binary values can be processed. (BIN and B1..B4). The binary values cannot be saved in the SIMADYN D EPROM. If this is required, then the binary values should be configured as process data in SIMADYN D.
(e. g. VAL key). If the OP2 has received new messages from SIMADYN D (since the last time that message system processing was selected), then the MSG-key LED flashes if the message system processing is not selected.
The syntax/representation types of the message system must be used. Process data/dimensions are optional information in a message and are exclusively dependent on the software configured in SIMADYN D. The configuring engineer decides, on the SIMADYN D side, which format is displayed, when configuring the message system. Further information is provided in the User Documentation for the SIMADYN D system software and configuring D7-SYS.
A message is therefore always 80 characters long; the character length at the printer should be appropriately set. OP2 does not change the message structure. 10-8 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182...
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If YES is entered, then the messages are printed-out immediately after the message telegram has been received. With this type of print-out, there is no guarantee that the messages are printed-out in the correct chronological sequence. 10-9 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Function Definition MESSAGE Parameterization for message system processing VALUE Parameterization for process data processing USS-INTERFACE Parameterizing the USS interface to SIMADYN D PRINTER Parameterizing the printer interface DISPLAY-OPTIONS Selecting the language for all OP2 messages 10-10 Hardware - SIMADYN D Edition 03.2001...
If the parameter is set to YES, all of the thre received messages are immediately output via the printer interface Display: PRINT MESSAGE DIRECTLY MESSAGE NO YES CURSOR Enter Value selection Transfer 10-11 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
VALUE MESSAGE VALUE USS-INTERFACE PRINTER DISPLAY-OPTIONS Enter CURSOR Selects the function Description: Host Response Time SIMADYN D response time when acknowledging process data changes (HOST RESPONSE TIME) Display: HOST RESPONSE TIME (SEC) VALUE 1...10 Enter Numerical Transfer keypad Value input...
Description: Node number (station address) Station-Address The node number (station address) on the USS bus is defined using this parameter. If a node number (station address) is not entered, then the device does not establish a connection to SIMADYN D. Display: STATION-ADDRESS USS-INTERFACE 0..31...
PRINTER CURSOR Enter Transfer Function selection Description: Toggling the printer INTERFACE between a TTY- LINE TYPE and V24 connection Display: LINE TYPE PRINTER V24 TTY CURSOR Enter Transfer Function selection 10-14 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
ENTER key. MESSAGE VALUE USS-INTERFACE PRINTER DISPLAY-OPTIONS Enter CURSOR Function selection Description: If the BUS has to be re-initialized to SIMADYN D, "YES" should be entered, otherwise, "NO". Display: INIT REQUEST YES NO CURSOR Enter Transfer Function selection 10.4.7 Parameterizing the display options...
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Assignment of the short-circuit plug connector: Port assignment SS 1 and SS 2 A General V.24 Screen RxD- TxD+ TxD- Screen RxD+ +20mA +20mA The test is terminated with ENTER. 10-16 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Message texts during testing: WRITE READ TEST OF RAM CALCULATE CHECK SUM OF EPROM WRITE READ TEST OF FLASH End of the self test and the OP2 returns to the SYSTEM mode. 10-17 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
After a successful self-test, OP2 establishes a communications link to the SIMADYN D subracks. This procedure can either be initiated by SIMADYN D or by the OP2. This is realized as follows • SIMADYN D: After resetting or powering-up the subrack power supply.
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OP2 runs-up, and disappears as soon as the first telegram is transferred along the bus. − SIMADYN D subracks are not powered-up or are running-up. − BUS coupling is not available or faulted, cable not inserted. − baud rate incorrectly set.
DATA TRANSFER Data transfer errors occur on the ERROR, CHECK USS bus: HARDWARE, - faults on the cable - incorrect baud rate - BUS conflict on the USS bus 10-20 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
OP node number. 10.6.2 Operating messages Information texts, alarms (warnings) and fault/error messages are displayed as operating messages for approximately three seconds, in order to support the operator resolve problems. 10-21 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Presently occupied/changed by another OP or, was configured as ACT value. LAST CHANGE STILL SIMADYN D did not accept the last NOT ACCEPTED process data change. Repeat the function or check the configuring. DELAY TIME EXPIRED SIMADYN D has still not accepted the actual process data change.
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Check configuring. PRINTER INTERFACE Self-test message DEFECTIVEW PRINTER Self-test message INTERFACE CALCULATING EPROM Self-test message CHECKSUM RAM READ/WRITE TEST Self-test message FLASHRAM Self-test message READ/WRITE TEST TEST OK Self-test message 10-23 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
• slots to accept labeling strips (for example to label the function keys) • the front panel with membrane keypad and LEDs Housing frame SIEMENS SIMADYN OP 2 Two-line display each line 40 characters SYSTEM SHIFT EPROM Membrane keypad Enter 10-24 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
Back panel • Mount the unit using the screw tensioners in the front panel; insert the screw tensioners in the OP housing and rotate the threaded spindles against the front panel. 10-25 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
T e r m in a l b lo c k / p o w e r s u p p ly N o t u s e d (V .2 4 /T T Y ) G ro u n d c o n n e c tio n 10-26 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182...
Data B +5 V Data A Fig. 10-1 Assignment SS 2B NOTE When connecting to an RS-485 bus (e. g. SS4 communications module): Data B = RS485+ Data A = RS485- 10-27 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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Data B 150 Ω Data A 390 Ω polig Sub-D A bus terminating resistor network must be installed in connector 4 (refer to the appropriate information specified with communications module SS4) 10-28 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
10.14.2 Printer connection A printer is always connected at interface SS1 of the OP2. Pre-assembled cables are available for Siemens printers DR210-N / DR211- N / DR230-N / DR231-N: • 6XV1 440-2B... for TTY data transfer • 6XV1 440-2C... for V.24 data transfer ...= length code, refer to Catalog ST80...
14 (4x) Fig. 10-4 Dimension drawing, labeling strips If you make your own labeling strips using the dimension drawing above, observe that they should not be more than 0.1 mm thick! 10-30 Hardware - SIMADYN D Edition 03.2001 sales@aotewell.com +86-755-8660-6182 HongKong|UK|China...
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