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Table of Contents
Related Manuals for ABB PVS-100 Series
Summary of Contents for ABB PVS-100 Series
- Page 1 — ABB SOLAR INVERTERS PVS-100/120 medium voltage compact skid Hardware manual...
- Page 3 PVS-100/120 medium voltage compact skid Hardware manual Table of contents 1. Safety instructions 5. Mechanical installation 6. Electrical installation 8. Start-up and operation © 2019 ABB Spain. All Rights Reserved. 3AES-PVS-100/120-MVCS-00-MA01-A Rev A EFFECTIVE: 2019-05-14...
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Page 5: Table Of Contents
Table of contents 5 Table of contents 1 Safety instructions Contents of this chapter ................Use of warnings ................... Allowed usage ..................Safe installation, start-up and maintenance ..........General safety instructions ..............MVCS working area safety ..............Personal protective equipment (PPE) ..........Safety instructions for MV switchgear and MV transformer area .... - Page 6 6 Table of contents Transporting ..................Incoming inspection at arrival ............... Unloading ..................Tools used for unloading ..............Unloading instructions ................ 5 Mechanical installation Contents of this chapter ................Safety ....................Tools ....................Foundation guidelines ................Placing the MVCS on the foundation ............Fastening the MVCS ................
- Page 7 Table of contents 7 Painting the damaged surface (visible rust) ........... Maintenance of Zinc coated surfaces ............Maintenance of grounding bars and points ........... Tools ..................... Procedure ..................10 Technical data Contents of this chapter ................Technical data and types: PVS-100 MVCS ..........Technical data and types: PVS-120 MVCS ...........
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Page 9: Safety Instructions
Safety instructions 9 Safety instructions Contents of this chapter This chapter presents the use of warnings in the manual and gives instructions for safe installation, start-up, use and maintenance of the PVS-100/120 medium voltage compact skid (MVCS). Use of warnings Warnings caution you about conditions which can result in serious injury or death and/or damage to the equipment, and advise on how to avoid the danger. -
Page 10: Allowed Usage
ABB technical documents and local regulations. • Make changes to the MVCS only with the direct authorization of ABB. Any alterations done outside ABB approval will invalid the warranty for the product. ABB is not liable for any damages caused by these changes. •... -
Page 11: Mvcs Working Area Safety
Safety instructions 11 6. Take special precautions when you work close to exposed conductors. 7. Measure to ensure that there is no voltage connected. 8. Carry out earthing (grounding) and short circuiting. 9. Issue a permit to work. ￭ MVCS working area safety The MVCS has three working areas: •... -
Page 12: Safety Instructions For The Auxiliary Services Board
12 Safety instructions e. Turn the disconnecting switch of the MV transformer side of the MV switchgear to open position. Lock and add a warning notice. Disconnect the MV switchgear from the MV network (all possible external power supplies, grid and parallel stations). See the User's manual of the MV switchgear. Lock and add warning notices. -
Page 13: Safe Operation
Safety instructions 13 Safe operation This section contains the safety instructions which you must follow when operating the MVCS. If ignored, physical injury or death, or damage may occur. WARNING! Obey these instructions to prevent injury, death, or damage to the equipment WARNING! Keep all doors locked while the MVCS is operating. -
Page 15: Introduction To This Manual
Introduction to this manual 15 Introduction to this manual Contents of this chapter This chapter provides information about the manual such as applicability, target audience and contents. It also lists the related documents. Applicability This manual is applicable to PVS-100/120 medium voltage compact skid (MVCS). Target audience This manual is intended for persons who transport, store, plan the installation, install, commission and maintain the MVCS. -
Page 16: Terms And Abbreviations
16 Introduction to this manual Document Code (English) SafeRing/SafePlus 36 kV SF6 insulated Ring Main Unit and Compact 1YVA000026 Switchgear List of drawings See list in chapter Drawings (page 67). Note: The drawings are delivered with the unit only on request. Terms and abbreviations Term/ Description... -
Page 17: Hardware Description
Hardware description 17 Hardware description Contents of this chapter This chapter provides an overview of the PVS-100/120 medium voltage compact skid (MVCS). It also includes layout, type designation label and type designation information. Product overview The PVS-100/120 medium voltage compact skid connects a group of inverters to a medium voltage power grid. -
Page 18: Layout Drawing
18 Hardware description यां ि त्रक थापना Layout drawing थापना साइट की जां च करना This section describes the working areas and main components of the MVCS. For more information, see drawing, 3AES-PVS-100_120_MVCS-30-DW01. ड्राइव को क ै िबने ट म रखा जाना चािहए और दीवार पर थािपत िकया जाना चािहए। R0...R2 े... -
Page 19: Main Components
यां ि त्रक थापना Hardware description 19 ￭ Main components 5700 Ø200 MV switchgear • ड्राइव को उ टा थािपत न कर। इससे उपकरण को न ु क सान हो सकता है । Lead-through holes for power grid cabling and terminal for external earthing electrode SWG cooling air inlet SWG cooling air outlet AC cabinet cooling air inlet... -
Page 20: Ac Cabinet Components
20 Hardware description ￭ AC cabinet components Inverter inputs. For more information, see section Inverter inputs (page 20). Auxiliary service board. For more information, see section Auxiliary service board (page 20). ￭ Inverter inputs Inverter inputs PVS-100-MVCS-... PVS-120-MVCS-... 1000 1200 1200 1440 1400... - Page 21 Hardware description 21 Note: Technical drawings are delivered with the unit, only if you requested. Auxiliary service transformer Surge arrester protection for the auxiliary service board Upstream on-load fuse switch for auxiliary service transformer protection Downstream circuit breaker for auxiliary service transformer protection Torch light and charger Auxiliary service board circuit breakers and differential protections Grounding busbar...
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Page 22: Mv Switchgear
22 Hardware description ￭ MV switchgear The MVCS is always equipped with outdoor MV switchgear. Type CV is used as the standard and consists of two modules: • C uses a double cable bushing configuration to connect to: 1. The grid-side module with grid cable terminals and a disconnecting and earthing switch. -
Page 23: Mv Transformer
Hardware description 23 For more information, see MV switchgear manuals (1YVA000024 and 1YVA000026) ￭ MV transformer See MV transformer manual (1LTR954400-1). -
Page 24: String Inverter
24 Hardware description ￭ String inverter For information on the inverters, see: • PVS-100/120-TL Product Manual (9AKK107045A7607) • String inverter- Product Manual Appendix (9AKK10103A3456) Main circuit diagram The general single-line diagram depends on the configuration and options of the unit as well as the configuration of the inverter group. -
Page 25: Type Designation Label
Hardware description 25 Type designation label The figure below shows an example of the type designation label. The label contains the basic data of the unit. It is located inside the AC cabinet in the door to access the Auxiliary service board. -
Page 26: Type Designation Key
26 Hardware description Type designation key The type designation describes the composition of the unit. The type designation is visible on the type designation label which is attached to the unit. The complete type designation is divided into sub codes: •... - Page 27 Hardware description 27 Code Name Description +ATR3 Additional mono- An additional auxiliary monophase service transformer of 3kVA is in- phase auxiliary stalled to provide customer with specified voltage level and frequency transformer power rating +SPD412 AC standard surge Standard surge protection device type II is replaced with standard surge protection device protection device type I + II.
- Page 28 28 Hardware description Code Name Description +UPS3 UPS power value UPS with capacity of 3kVA (6min) / 2kVA (8min) /1kVA (20min) /0,5kVA 3kVA (48min) /0,3kVA (95min) Installation included +UPS6 UPS power value UPS with capacity of 6kVA (10min) / 4kVA (17min) /3kVA (23min) /2kVA 6kVA (42min) /1kVA (84min).
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Page 29: Storing, Lifting And Transporting
Storing, lifting and transporting 29 Storing, lifting and transporting Contents of this chapter This chapter provides instructions for storing, lifting and transporting the PVS-100/120 medium voltage compact skid (MVCS). WARNING! Inspect carefully the container before performing any activity. Verify that the MVCS has no protuberance, lack of rings, or any general poor condition. -
Page 30: Storing
30 Storing, lifting and transporting Storing WARNING! To prevent damage to the MVCS, keep the delivery packaging and protection canvas on until you install it. • Always store the MVCS in upright position. • Protect the MVCS from rainwater and dust. Use covers for air outlets. Avoid opening the doors unnecessarily and remove the transportation plates during storage and at the time of installation. -
Page 31: Lifting
Storing, lifting and transporting 31 Lifting WARNING! Inspect the container before any activity. Make sure that the container has no protuberance, enough rings and is in good condition. Ignorance of this message can cause physical injury, death or damage to the equipment. Before lifting the MVCS, follow these instructions. -
Page 32: Lifting Instructions
32 Storing, lifting and transporting ￭ Lifting instructions 1. Attach four slings to the fastening points (lifting lungs) located in the roof of the MV transformer. See the locations marked in below figure. 2. Connect the slings to the crane as shown in below figure. -
Page 33: Transporting
￭ Incoming inspection at arrival • Visually check for any potential transportation damage(s). If any damages found, mark and record them and immediately inform your local ABB representative or your ABB sales contact. • Repair any damaged paint. See section, Maintenance of painted surfaces (page 57). -
Page 34: Unloading
34 Storing, lifting and transporting Unloading WARNING! To prevent damage to the MVCS, keep the delivery packaging and protection canvas on until you install it. WARNING! Inspect the MVCS carefully before performing any activity. Check that there is no protuberance or any general poor condition. Before unloading, follow these instructions: 1. -
Page 35: Unloading Instructions
Storing, lifting and transporting 35 ￭ Unloading instructions 1. Align the guide platforms to the wheels trajectory. 2. Make sure that the guide platforms are leveled to the container floor. 3. Connect the belly chains to the fastening points in the skid profile. 4. - Page 36 36 Storing, lifting and transporting 5. Slowly and carefully pull the MVCS out of the container using the forklift. The forklift must be perfectly aligned to the MVCS, so that the station does not touch the container walls. Ø200 Optional: Pull the MVCS until connection with spreader and crane is possible. Then follow the lifting procedure to place the MVCS.
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Page 37: Mechanical Installation
Mechanical installation 37 Mechanical installation Contents of this chapter This chapter describes the mechanical installation of the PVS-100/120 medium voltage compact skid (MVCS) and gives instructions on how to select the location and guidelines to build the foundation for the MVCS. Always obey the local regulations. Safety Safety instructions (page Before you move the MVCS, see instructions in chapter... -
Page 38: Placing The Mvcs On The Foundation
38 Mechanical installation Follow the below guidelines: • To prevent any risk of corrosion, install the MVCS higher than its surroundings so that surface water will not collect around its perimeter. • Tilt the surface of the surrounding ground at least 50 mm per meter (two inches per 40 in). -
Page 39: Fastening The Mvcs
WARNING! Do not fasten the MVCS by electric welding, because the welding circuit can damage electronic circuits and integrity of the station. ABB does not assume any liability for damages caused by electric welding. To fasten the MVCS to the foundation, bolt the cabinet through the holes on the base of the inverter or use the supplied attachment brackets (see figure below). -
Page 40: Filling The Pit And Finalizing The Surroundings
40 Mechanical installation Filling the pit and finalizing the surroundings 1. If required for local frost conditions, add insulation around the column foundation. 2. To minimize the growth of grass, use geotextile below the foundation and below the service platform around the MVCS. Put the geotextile 20 cm (8 in) below and about 100 cm (40 in) around the foundation. -
Page 41: Electrical Installation
Electrical installation 41 Electrical installation Contents of this chapter This chapter contains general instructions for earthing and cabling the PVS-100/120 medium voltage compact skid (MVCS). Obey all instructions contained in the applicable documentation (such as other hardware manuals) and the local regulations. WARNING! Only an authorized electrician is allowed to install the cabling to the MVCS. -
Page 42: Routing The Cables
42 Electrical installation Routing the cables When you route the cables: • Install the AC power cables and the control cables on separate routes. • Use metallic screen cables for control cables. • Do not put extra cables through the MVCS without permission. For more information, see drawing 3AES-PVS-100_120-MVCS-01-DW02. -
Page 43: Connecting The Inverter Inputs
Electrical installation 43 Connecting the inverter inputs Connect all inverter power cables in the AC cabinet. See details of station type and corresponding inverter type in below table. Station type Inverter type PVS-100-MVCS PVS-100 PVS-120-MVCS PVS-120 To connect the inverter inputs, follow the instructions below: 1. - Page 44 44 Electrical installation 4. Drill holes of appropriate sizes in the AC cabinet cover and install cable glands to ensure that IP protection is established. Individual cabling (single phase) Multicore cabling (3-phase) 5. Route the cables inside the AC cabinet. 6.
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Page 45: Connecting The Communication And Auxiliary Cabling (Optional)
Electrical installation 45 Connecting the communication and auxiliary cabling (Optional) See the following drawings: • Auxiliary cabinet drawing—3AES-PVS-100/120-MVCS-14-DW03 • Communication cabinet drawing—3AES-PVS-100/120-MVCS-15-SL01 • UPS connection drawing—3AES-PVS-100/120-MVCS-16-SP01. To connect the cabling for auxiliary cabinet, communication and UPS: 1. Remove the cable entry covers. 2. - Page 46 46 Electrical installation 4. Fill the cable trenches and seal the cable entries. For more information, see chapter Finalizing the installation (page 47). 5. Connect the cables to correct terminals. Maximum MV cable sizes depend on the connector dimensions. See MV switchgear manual to determine the maximum cable size and configuration (see 1YVA000024 and 1YVA000026).
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Page 47: Finalizing The Installation
Finalizing the installation 47 Finalizing the installation Contents of this chapter This chapter describes how to finalize and check the installation of the PVS-100/120 medium voltage compact skid (MVCS). Obey all local regulations. WARNING! Only an authorized electrician is permitted to install the cabling to the MVCS. Obey Safety instructions (page 9), and the local safety regulations. -
Page 48: Landscaping The Station
48 Finalizing the installation Landscaping the station You can plant suitable bushes around the MVCS to landscape it. Do not plant trees near the station. If bushes are planted, make sure that the planting compost base is at least two meters away from the MVCS, and that the fully- grown bushes will not prevent maintenance access. -
Page 49: Start-Up And Operation
Start-up and operation 49 Start-up and operation Contents of this chapter This chapter describes the start-up procedure of the PVS-100/120 medium voltage compact skid (MVCS) and the general operation criteria. WARNING! Only an authorized electrician is permitted to install the cabling to the MVCS. Obey Safety instructions (page 9) and the local safety regulations. -
Page 50: Start-Up Procedure
50 Start-up and operation 2. Remove silica gels. See below figure. The locations of silica gels are marked red in color Start-up procedure This section describes the procedure to startup the PVS-100/120 medium voltage compact skid (MVCS). WARNING! Only an authorized electrician is permitted to install and perform the start-up procedure. - Page 51 Start-up and operation 51 Task Additional information Make sure that the main switch of the Auxiliary service transformer is opened. Make sure that all the local regulations, applicable laws, and Contact your local grid and MV standard are met. authority. Turn the earthing switch on the grid side of the MV switchgear Applicable for C module MV to the “not earthed”...
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Page 53: Maintenance
Maintenance 53 Maintenance Contents of this chapter This chapter contains the preventive maintenance instructions for the PVS-100/120 medium voltage compact skid(MVCS). The instructions are intended for certified personnel to perform maintenance tasks. WARNING! Only an authorized electrician is permitted to do maintenance work on the MVCS. Obey the Safety instructions (page 9) and follow the local safety regulations. -
Page 54: Tightening Torque
54 Maintenance Tightening torque Use the torque values given in the table, unless otherwise specified. Electrical connections Torque Bolt and nuts Steel: A2-70/A4-70/8.8 (N.m) Brass (N.m) Mechanical connection Torque Bolt and nuts Quality 8.8 A2-70/A4-70 1.21 0.85 2.78 0.80 1.60 2.80 1) Not applicable to threaded inserts... -
Page 55: Maintenance Intervals
The maintenance and component replacement intervals are based on the specified operational and environmental conditions. ABB establishes the following as a minimum maintenance schedule. The MVCS final maintenance schedule must be adapted and defined by the maintenance responsible of the plant according to the site conditions, operations and others. -
Page 56: Maintenance Intervals
56 Maintenance Action Task Inspect the temperature and operating conditions of the AC Cabinet using thermography . Examine the grounding system conductivity. This must be done in accordance to local regu- lation and standards. ￭ Maintenance intervals Component Years from start-up or interval Cooling fans Air filters R (every six months) -
Page 57: Maintenance Of Painted Surfaces
Tools and materials Use the following tools and materials. If the listed tools are not available in your local market, you can use products with similar characteristics approved by a qualified technician, and get approval from ABB. Tool Specification Make... -
Page 58: Painting The Damaged Surface (No Visible Rust)
58 Maintenance Tool Specification Make Masks 2 ud Brushes 2 ud Epoxy primer 500 gr Maper Aliphatic polyurethane 500 gr Maper Painting the damaged surface (no visible rust) If there is damage(s) to the paint surface, but no damages to the metal surface (i.e. no visible rust), then follow these instructions: 1. -
Page 59: Procedure
Maintenance 59 ￭ Procedure 1. Examine the condition of the grounding bar and grounding cables in the MV switchgear area. If there is any visible corrosion, remove the cables and remove the corrosion with steel wool. Apply joint compound between the grounding bar and the joint surfaces of the cable terminal. -
Page 61: Technical Data
Technical data 61 Technical data Contents of this chapter This chapter contains the technical data of the PVS-100/120 medium voltage compact skid (MVCS). -
Page 62: Technical Data And Types: Pvs-100 Mvcs
Protection (up to 24 kV / up Circuit breaker (16 kA or 20 kA / 20 kA or 25 kA) to 36 kV) Protection relay type ABB REJ603 (others on request) Motorized optional Auxiliary supply Auxiliary transformer power 10 kVA (higher on request) - Page 63 Technical data 63 Type code (PVS-100-TL-... Data 1000 1200 1400 1600 1800 2000 2200 2400 2600 Operating altitude range ≤ 2000 m Relative humidity ≤ 95% (non-condensing) Environmental protection IP 54 rating Painting corrosion protection C4 (C5M optimal) Product compliance Conformity IEC 60364, IEC 61936-1, IEC 60502-1...
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Page 64: Technical Data And Types: Pvs-120 Mvcs
Protection (up to 24 kV / up Circuit breaker (16 kA or 20 kA / 20 kA or 25 kA) to 36 kV) Protection relay type ABB REJ603 (others on request) Motorized optional Auxiliary supply Auxiliary transformer power 10 kVA (higher on request) - Page 65 Technical data 65 Type code (PVS-120-TL-... Data 1200 1440 1680 1920 2160 2400 2640 2880 3120 Operating altitude range ≤ 2000 m Relative humidity ≤ 95% (non-condensing) Environmental protection IP 54 rating Painting corrosion protection C4 (C5M optimal) Product compliance Conformity IEC 60364, IEC 61936-1, IEC 60502-1...
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Page 67: Drawings
Drawings 67 Drawings Contents of this chapter This chapter contains the technical drawings of PVS-100/120 medium voltage compact skid (MVCS). List of technical drawings The list includes two types of drawings: • Product Series—Standard product series drawings that can be consulted prior to the purchase of the unit. - Page 68 68 Drawings Drawing code Description Type 3AES-PVS-100_120-MVCS-16- UPS Connection Project Specific (if applicable) SP01...
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Page 69: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to new.abb.com/power-converters-inverters/solar. - Page 70 3AES-PVS-100/120-MVCS-00-MA01-AA © 2019 ABB Spain. All Rights Reserved. Specifications subject to change without notice.