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USER MANUAL FOR SERIES B
SMC
-Flex
BULLETIN 150

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Summary of Contents for Rockwell Automation SMC-Flex

  • Page 1 USER MANUAL FOR SERIES B ™ -Flex BULLETIN 150...
  • Page 2 Trademark List Accu-Stop, Allen-Bradley Remote I/O, RSNetworx, PLC, PowerFlex, SLC, SMC, SMC-2, SMC-Flex, SMC PLUS, SMC Dialog Plus, SMB, and STC are trademarks of Rockwell Automation. ControlNet is a trademark of ControlNet International, Ltd. DeviceNet and the DeviceNet logo are trademarks of the Open Device Vendors Association (ODVA). Ethernet is a registered trademark of Digital Equipment Corporation, Intel, and Xerox Corporation.
  • Page 3 European Communities (EC) If this product has the CE mark it is approved for installation within the European Union and EEA regions. It has been designed and tested to meet Directive Compliance the following directives. EMC Directive This product is tested to meet the Council Directive 89/336/EC Electromagnetic Compatibility (EMC) per EN/IEC 60947-4-2.
  • Page 4 Notes...
  • Page 5: Table Of Contents

    Table of Contents Chapter 1 Other Related Documents ................1-1 Product Overview Description ....................1-1 Operation ....................1-2 Modes of Operation (Standard) ..............1-2 Soft Start ....................1-2 Selectable Kickstart ................1-3 Current Limit Start ................1-3 Dual Ramp Start ...................1-4 Full Voltage Start ..................1-4 Preset Slow Speed ................1-5 Linear Speed Acceleration..............1-6 Soft Stop ....................1-7 Control Options ...................1-8...
  • Page 6 Special Application Considerations ............3-36 Use of Protective Modules ..............36 Multi-motor Applications ................3-38 SMC-Flex Controller as a Bypass to an AC Drive ........3-39 SMC-Flex Controller with a Bulletin 1410 Motor Winding Heater ....3-40 Chapter 4 Overview ....................4-1 Programming Keypad Description ..................
  • Page 7 Connecting the Human Interface Module to the Controller ....7-4 HIM Control Enable ................7-4 Control Enable .....................7-6 Loss of Communication and Network Faults ..........7-6 SMC-Flex Specific Information ..............7-6 Default Input/Output Configuration ..............7-7 Variable Input/Output Configuration .............7-7 SMC — Flex Bit Identification ..............7-8 Reference/Feedback ...................7-9...
  • Page 8 Fault Display ....................8-1 Clear Fault ....................8-2 Fault Buffer ....................8-2 Fault Codes ..................8-3 Fault and Alarm Auxiliary Indication for Fault or Alarm ........ 8-3 Fault Definitions ..................8-4 Chapter 9 Introduction ....................9-1 Power Module Check .................. 9-7 Troubleshooting Shorted SCR Test .................9-7 Appendix A...
  • Page 9: Chapter 1 Other Related Documents

    Chapter Product Overview Other Related Documents • Quick Start — Publication 150-QS001_ -EN-P • Renewal Part Instructions — 41053-277-01 (5…85 A) 41053-328-01 (108…135 A) 41053-228-01 (201…480 A) 41053-367-01 (625…1250 A) • Selection Guide — Publication 150-SG009_ -EN-P • Application Guide — Publication 150-AT002_ -EN-P Description The SMC™-Flex controller offers a full range of starting modes as standard:...
  • Page 10: Operation

    The acceleration ramp time is user-adjustable from 0…30 seconds. If the SMC-Flex controller senses that the motor has reached the up-to- speed condition during the voltage ramp operation, the internal bypass contactor will be pulled in.
  • Page 11: Selectable Kickstart

    50…600% of the motor full load ampere rating; and the current limit time is user-adjustable from 0…30 seconds. If the SMC-Flex controller senses that the motor has reached the up-to-speed condition during the current limit starting mode, the internal bypass contactor will be pulled in.
  • Page 12: Dual Ramp Start

    Product Overview Dual Ramp Start This starting mode is useful on applications that have varying loads (and therefore varying starting torque requirements). Dual Ramp Start allows the user to select between two separate start profiles with separately adjustable ramp times and initial torque settings. Figure 1.4 Dual Ramp Start Current Limit 2 Current Limit 1...
  • Page 13: Preset Slow Speed

    Product Overview Preset Slow Speed This option can be used in applications that require a slow speed jog for general purpose positioning. Preset Slow Speed provides either 7% of base speed (low) or 15% of base speed (high) settings in the forward direction.
  • Page 14: Linear Speed Acceleration

    Product Overview Linear Speed Acceleration The SMC-Flex has the ability to control the motor speed during starting and stopping maneuvers. A tach input (0…5V DC) is required to perform this start mode. The start time is selectable from 0…30 seconds and determines the time the motor will ramp from 0 speed to full speed.
  • Page 15: Soft Stop

    Product Overview Soft Stop This option can be used in applications that require an extended stop time. The voltage ramp down time is user-adjustable from 0…120 seconds and is adjusted independently from the starting time. The load will stop when the output voltage drops to a point where the load torque is greater than the developed motor torque.
  • Page 16: Control Options

    Product Overview Control Options The SMC-Flex controller offers the control options described below. Important: The options listed in this section are mutually exclusive and must be specified when ordering. An existing controller may be upgraded to another control option by replacing the control module.
  • Page 17: Modes Of Operation (Braking Control)

    Smart Motor Braking Option (Braking Control) This option can be used in applications that require reduced stopping times. The SMC-Flex controller incorporates a microprocessor-based system that applies braking current to a motor without any additional equipment. This option offers a user-adjustable braking current setting from 0% to 400% of the motor’s full load current rating.
  • Page 18: Accu-Stop Option

    1-10 Product Overview Accu-Stop™ Option This option combines the benefits of the SMB Smart Motor Braking and Preset Slow Speed options. For general purpose positioning, the Accu-Stop option provides a brake from full speed to the preset slow speed setting, then brakes to stop. Figure 1.11 Accu-Stop Option Accu-Stop and Slow Speed with Braking are not ATTENTION...
  • Page 19: Protection And Diagnostics

    The SMC-Flex controller provides the protective and diagnostic features described below. Overload The SMC-Flex controller meets applicable requirements as a motor overload protective device. Thermal memory provides added protection and is maintained even when control power is removed. The built-in overload controls the value stored in Parameter 12, Motor Thermal Usage;...
  • Page 20 1-12 Product Overview Figure 1.13 Overload Trip Curves Class 10 Class 15 Class 20 Class 30 1000.0 10000.0 10000.0 10000.0 100.0 1000.0 1000.0 1000.0 10.0 100.0 100.0 100.0 10.0 10.0 10.0 Multiples of FLC Multiples of FLC Multiples of FLC Multiples of FLC Approximate trip time for 3-phase balanced Approximate trip time for 3-phase balanced...
  • Page 21: Undervoltage

    LCD, HIM, Communication (if applicable) and alarm contact closing. Unbalance The SMC-Flex is able to detect an unbalance in line voltages. Motor operation can be halted if the unbalance is greater than the desired range.
  • Page 22: Stall Protection And Jam Detection

    1-14 Product Overview Stall Protection and Jam Detection The SMC-Flex controller provides both stall protection and jam detection for enhanced motor and system protection. • Stall protection is user-adjustable from 0.0…10.0 seconds (in addition to the ramp time programmed). Figure 1.15 Stall Protection...
  • Page 23: Ground Fault

    The SMC-Flex’s ground fault detection capabilities require the use of external sensor. Installation of this sensor allows the option of enabling Ground Fault Trip, Ground Fault Alarm, or both.
  • Page 24: Ground Fault Trip

    0.1…250 seconds. Parameter 73, Gnd Flt Level, allows the installer to define the ground fault current at which the SMC-Flex will trip. It is adjustable from 1.0…5.0 A or 5.0…25 A, depending on the service size. Important: The ground fault inhibit timer starts after the maximum phase of load current transitions from 0 A to 30% of the device’s minimum FLA Setting or the GF Current is...
  • Page 25: Thermistor/Ptc Protection

    Product Overview 1-17 Thermistor/PTC Protection The SMC-Flex provides terminals 23 and 24 for the connection of positive temperature coefficient (PTC) thermistor sensors. PTC sensors are commonly embedded in motor stator windings to monitor the motor winding temperature. When the motor winding temperature reaches the PTC sensor’s temperature rating, the PTC sensor’s...
  • Page 26: Excessive Starts/Hour

    Excessive Starts/Hour The SMC-Flex controller allows the user to program the allowed number of starts per hour (up to 99). This helps eliminate motor stress caused by repeated starting over a short time period.
  • Page 27: Metering

    An overload fault occurs when this value reaches 100%. The SMC-Flex has the ability to accept up to two (2) inputs and four (4) outputs controlled over a network. The two inputs are controlled at terminal 16 (Option Input #1), and terminal 15 (Option Input #2).
  • Page 28: Communication

    1-20 Product Overview Communication A serial interface port (DPI) is provided as standard, which allows connection to the Bulletin 20-HIM LCD interface modules. Figure 1.19 DPI Location Two peripheral devices can be connected to the DPI. ATTENTION The maximum output current through the DPI is 280 mA.
  • Page 29: Status Indication

    • External Bypass (N.O.) Figure 1.21 Control Terminals Stop Input #1 Input Start Aux #1 Input #2 Input SMC-Flex Control Terminals TACH Aux #3 Ground Aux #2 Aux #4 Input Input Fault Network inputs can be obtained through proper programming of...
  • Page 30 1-22 Product Overview Notes...
  • Page 31: Chapter 2 Degree Of Protection

    Chapter Installation Degree of Protection The SMC-Flex soft starters have an IP00 or IP2X protection rating, depending on the size. Taking into account the ambient conditions, the device must be installed in IP54 (Type 2) switchgear cabinets. Make sure that no dust, liquids, or conductive parts can enter the soft starter.
  • Page 32: Lifting

    Installation Lifting For controllers rated 625…1250 A, the device should only be lifted from designated lifting points. The lifting points are designed to accept a ½ -13 threaded hoist ring capable of lifting 2500 pounds. These points are identified in Figure 2.1. Figure 2.1 Lifting Points Lifting Points...
  • Page 33: General Precautions

    Installation General Precautions In addition to the precautions listed throughout this manual, the following statements, which are general to the system, must be read and understood. The controller contains ESD- (electrostatic ATTENTION discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing the assembly.
  • Page 34: Enclosures

    Installation Enclosures The open-style design of the SMC-Flex controller requires that it be installed in an enclosure. The internal temperature of the enclosure must be kept within the range of 0…50°C. For Type 12 (IP54) enclosures, the following guidelines are recommended to limit the maximum controller ambient temperature.
  • Page 35: Mounting

    15 cm (6 in.) free space above and below the controller. When drilling or installing near the softstarter, make sure that adequate measures are taken to protect the device from dust and debris. See Figure 2.2. Figure 2.2 SMC-Flex Mounting Protection...
  • Page 36 Installation Figure 2.3 Dimensions: 5…85 A Controllers Approx. Unit Width Height Depth Ship. Wt. 5…85 A 150.1 203.1 119.8 14.1 5.7 kg Controller 5.91 12.09 8.00 4.72 11.46 4.72 0.56 12.6 lb. All dimensions are approximate and are not intended for manufacturing purposes. Consult your local Allen-Bradley distributor for complete dimension drawings.
  • Page 37 Installation Figure 2.4 Dimensions: 108…135 A Controllers Approx. Unit Width Height Depth Ship. Wt. 108…135 A 196.4 443.7 212.2 166.6 129.5 15 kg Controller 7.74 17.47 8.35 6.56 14.45 5.10 1.02 33 lb. All dimensions are approximate and are not intended for manufacturing purposes. Consult your local Allen-Bradley distributor for complete dimension drawings.
  • Page 38 Installation Figure 2.5 Dimensions: 201…251 A Controllers 50.8 (2.0) 13.5 24.9 (.531) (.980) (1.890) (.984) M10 X 1.5 #8-32 UNC-2B DETAIL SCALE 1.000 253.8 (9.992) 19.7 (.776) Ø 11.5 Ø (.453) 157.25 (6.2) 91.189 (.250) (3.59) Ø 27.5 Ø (1.083) 164.126 (6.46) SEE DETAIL AA...
  • Page 39 Installation Figure 2.6 Dimensions: 317…480 A Controllers 63.5 (2.50) 32.74 (1.29) (.67) (1.89) 22.5 276.5 (.89) (10.89) M12 x 1.75 #8 - 32 UNC - 2B 30.5 (1.20) 182.25 (7.18) 12.522 (.49) 6.35 40.9 (1.6) Approx. Unit Width Height Depth Ship.
  • Page 40 2-10 Installation Figure 2.7 Dimensions: 625…780 A Controllers 4.00 4.00 101,6 101,6 2.00 2.00 1.00 1.00 50,8 50,8 25,4 25,4 78 78 19,8 19,8 .39 .39 10 10 1.20 1.20 30,5 30,5 .531 .531 Ø 13,49 13,49 #8-32 UNC-2B #8-32 UNC-2B 3X DETAIL A 3X DETAIL A 7.00...
  • Page 41 Installation 2-11 Figure 2.8 Dimensions: 970…1250 A Controllers 5.00 5.00 2.50 2.50 1.25 1.25 63,5 63,5 31,8 31,8 .74 .74 18,8 18,8 .28 .28 7,2 7,2 1.20 1.20 30,5 30,5 #8-32 UNC-2B #8-32 UNC-2B Ø.531 .531 13,49 13,49 3X DETAIL A 3X DETAIL A 7.00 7.00...
  • Page 42: Power Factor Correction Capacitors

    Controller ➀ ➁ ➀ Customer Supplied ➁ Overload protection is included as a standard feature of the SMC-Flex controller. ➂ Energize 1/2 second before start command to SMC. Power Factor Correction Capacitors ➃ Open contactor after stopping method is complete.
  • Page 43: Protective Modules

    Replace if necessary. Motor Overload Thermal motor overload protection is provided as standard with the SMC-Flex controller. If the overload trip class is less than the Protection acceleration time of the motor, nuisance tripping may occur. Overload protection should be properly coordinated ATTENTION with the motor.
  • Page 44: Electromagnetic Compatibility (Emc)

    SMC-Flex control module. The recommended core is Fair-Rite no. 0431167281 or equivalent. When using a DeviceNet circuit, two cores need to be added to the DeviceNet cable near the SMC-Flex control module. The recommended cores are TDK ZCAT2023 0930H and TDK ZCAT2035 0930 or equivalent. All cores specified are the...
  • Page 45: Chapter 3 Terminal Locations

    Chapter Wiring Terminal Locations The SMC-Flex controller wiring terminal locations are shown in Figure 3.1 and Figure 3.2. Make wiring connections as indicated in the typical connection diagrams. Incoming three-phase power connections are made to terminals L1/1, L2/3, and L3/5. Load...
  • Page 46 Wiring Figure 3.2 Wiring Terminal Locations (108…480 A) Table 3.A Wiring Terminal Locations Incoming Line Termination Line Motor Connections Delta Motor Connections Control Terminations Fan Terminations...
  • Page 47: Power Structure

    These contacts are pulled in sequentially in the 108…1250 A units. In the 5…85 A units, these contacts are pulled in, all at once. The SMC-Flex product also has a Current Transformer (CT), built in on each phase of the motor to provide current readings.
  • Page 48: Line Connected

    Connection of this isolation device to an auxiliary contact on the SMC-Flex. The auxiliary contact should be programmed for the “normal” condition. See Chapter 4 for additional information on programming.
  • Page 49: Power Lugs

    Wiring SMC-Flex 6/T3 5/L3 10/T5 3/L2 4/T2 8/T4 2/T1 1/L1 12/T6 Power Lugs Power lugs are required for devices rated 108..1250 A. In some cases these lugs are sold in kits. Each kit contains three lugs. The number and type of lugs required is listed in the following tables.
  • Page 50 Wiring Table 3.C SMC-Flex 5 1250 A, Line Connection Lug Information … Max. No. Lugs/Pole Tightening Torque Lug Kit Wire Strip Conductor Rating Cat. No. Length Range Line Side Load Side Wire — Lug Lug — Busbar 5…85 A —...
  • Page 51: Control Power

    VA capacity may be required. Controllers rated 5…480 A The SMC-Flex controllers rated 5…480 A accept control power input of 100…240V AC or 24V AC/DC, (+10/–15%) single-phase, 50/ 60 Hz. A control power source of 125 VA is required. The control power requirement for the control module is 75 VA.
  • Page 52 Wiring Figure 3.6 230V Control Undervoltage Relay Settings for 625…1250 A Devices SEE NAMEPLATE FOR STATUS 115% PICK-UP % NOMINAL VOLTAGE SEC. TIME DELAY NOMINAL PICK-UP VOLTAGE SEC. TIME DELAY DROP OUT DROP-OUT % PICK-UP GENERAL NOTES: 1. SET ALL RELAY POTENTIOMETERS PER ILLUSTRATION.
  • Page 53 Wiring Figure 3.7 Internal Wiring and 230V Control Undervoltage Relay Connection Diagram for 625…1250 A Devices See Figure 3.6 for setting information. UV. RELAY C O N T A C T O R C O N T A C T O R C O N T A C T O R F A N F A N...
  • Page 54 3-10 Wiring Figure 3.8 Internal Wiring and 120V Control Connection Diagram for 625…1250 A Devices C O N T A C T O R C O N T A C T O R C O N T A C T O R F A N F A N F A N C...
  • Page 55: Control Wire Specifications

    Wiring 3-11 Control Wire Specifications Table 3.F provides the control terminal wire capacity, the tightening torque requirements, and the wire strip length. Each control terminal will accept a maximum of two wires. Table 3.F Control Wiring and Tightening Torque Wire Size Torque Wire Strip Length 0.6 N•m (5 lb.-in.)
  • Page 56: Control Terminal Designations

    External Bypass operates an external contactor and overload relay once the motor reaches full speed. The SMC-FLEX overload functionality, diagnostics and metering are disabled when the external bypass is activated. Proper sizing of the contactor and overload is required.
  • Page 57: Standard Controller Wiring Diagrams

    Wiring 3-13 Standard Controller Wiring Figure 3.11 through Figure 3.22 show typical wiring for the SMC-Flex controller. Diagrams Figure 3.11 Typical Wiring Diagram for Standard Controller L1/1 T1/2 3-Phase L2/3 T2/4 ➀ Input Power L3/5 T3/6 ➀ Branch ➀ SMC-Flex...
  • Page 58 CP1 - terminals 1 & 4. Notes: Programmable controller interfacing in this diagram refers to hard-wiring between the PLC’s output contacts and the SMC-Flex controller’s control terminals. The OFF state leakage current for a solid-state device must be less than 6 mA.
  • Page 59 3-15 Figure 3.13 Typical Wiring Diagram for Dual Ramp Applications L1/1 T1/2 3-Phase L2/3 T2/4 ➀ Input Power L3/5 T3/6 ➀ ➀ Branch SMC-Flex Protection Controller ➀ ➀ Stop ➀ Start ➀ Ramp 1 Ramp 2 ➀ ➁ SMC-Flex Control Terminals...
  • Page 60 Communications Note: Use this wiring diagram when start-stop will come from either a Bulletin 20-HIM LCD interface module or a Bulletin 20-COMM communication module connected to the SMC-Flex. Note: Logic mask must be properly configured, see Chapter 8. L1/1 T1/2...
  • Page 61 Fault Customer supplied. Overload protection should be disabled in the SMC-Flex controller. Refer to the controller nameplate to verify the rating of the control power input voltage. For units rated 625…1250 A, terminals 11 & 12 are factory pre-wired from terminal block CP1 - terminals 1 &...
  • Page 62 Figure 3.16 Typical Wiring Diagram for Isolation Applications (DPI also) L1/1 T1/2 3-Phase L2/3 T2/4 ➀ Input Power L3/5 T3/6 ➀ Isolation ➀ Branch ➀ SMC-Flex Contactor Protection Controller (IC) ➀ ➀ ➀ Stop ➀ Start ➀ ➁ SMC-Flex Aux #1...
  • Page 63 3-19 Figure 3.17 Typical Wiring Diagram for Shunt Trip Applications L1/1 T1/2 3-Phase L2/3 T2/4 ➀ Input Power L3/5 T3/6 ➀ ➀ Branch SMC-Flex Protection Controller ➀ ➀ ➀ Stop ➀ Start ➀ ➁ SMC-Flex Control Terminals Aux #1 ➂...
  • Page 64 3-20 Wiring Figure 3.18 Typical Wiring Diagram for Single-Speed Reversing Applications L1/1 T1/2 3-Phase L2/3 T2/4 ➀ Input Power L3/5 T3/6 ➀ Branch SMC-Flex Protection Controller ➀ Reversing Contactors ➀ ➀ ➀ ➀ E-Stop ➀ ➃ ➀ ➀ ➀ ➀...
  • Page 65 Refer to the controller nameplate to verify the rating of the control power input voltage. For units rated 625…1250 A, terminals 11 & 12 are factory pre-wired from terminal block CP1 - terminals 1 & 4. Overload must be disabled in SMC-Flex.
  • Page 66 3-22 Wiring Figure 3.20 Typical Wiring Diagram for SMC-Off-Bypass Control L1/1 T1/2 3-Phase L2/3 T2/4 Input Power L3/5 T3/6 Branch SMC-Flex Protection Controller Bypass Bypass Bypass Connector (BC) Stop Start SMC-Flex Control Terminals Aux #1 TACH Ground Aux #2 Aux #3...
  • Page 67 ➁ ➀ ➀ Start ➀ Stop ➀ ➀ ➀ Auto Device ➀ SMC-Flex Control Terminals Aux #1 TACH Ground Aux #4 Aux #2 Aux #3 Input Input Fault Customer supplied. Refer to the controller nameplate to verify the rating of the control power input voltage.
  • Page 68: Soft Stop, Pump Control, And Smb Smart Motor Braking

    Stop, Pump Control, and SMB Smart Motor Braking options. SMB Smart Motor Braking Figure 3.22 Typical Wiring Diagram Control Power ➂ Stop ➀ Start ➀ Option Stop ➀ ➁ SMC-Flex Control Terminals Aux #1 TACH Ground Aux #2 Aux #3 Aux #4 Input Input Fault Customer supplied.
  • Page 69 Fault Customer supplied. Overload protection should be disabled in the SMC-Flex controller. Refer to the controller nameplate to verify the rating of the control power input voltage. For units rated 625…1250 A, terminals 11 & 12 are factory pre-wired from terminal block CP1 - terminals 1 &...
  • Page 70 Wiring Figure 3.24 Typical Wiring Diagram for Applications Requiring an Isolation Contactor Control Power ➁ ➀ Stop ➀ Start ➀ Option Stop ➀➂ SMC-Flex Control Terminals Aux #1 TACH Ground Aux #2 Aux #3 Aux #4 ➃ Input Input Fault Customer supplied.
  • Page 71 Figure 3.25 Typical Wiring Diagram for Hand-Off-Auto (DPI) Control (Soft Stop, Braking, and Pump Control Only) L1/1 T1/2 3-Phase L2/3 T2/4 ➀ Input Power L3/5 T3/6 ➀ ➀ Branch SMC-Flex Protection Controller ➀ ➀ Control Power 100-240 VAC ➀ SMC-Flex Control Terminals Aux #1 TACH Ground Aux #2...
  • Page 72: Preset Slow Speed

    Figure 3.26 and Figure 3.27 show the different wiring for the Preset Slow Speed. Figure 3.26 Typical Wiring Diagram for the Preset Slow Speed Control Power ➁ Stop ➀ Option Command Start ➀ ➂ ➀ SMC-Flex Control Terminals Aux #1 TACH Ground Aux #4 Aux #2 Aux #3 Input Input Fault Customer supplied.
  • Page 73 3-29 Figure 3.27 Typical Slow Speed Wiring Diagram for Hand-Off-Auto (DPI) Control L1/1 T1/2 3-Phase L2/3 T2/4 Input Power L3/5 T3/6 Branch SMC-Flex Protection Controller Hand Start Hand Stop Option Command SMC-Flex Control Terminals Aux #1 TACH Ground Aux #4...
  • Page 74: Slow Speed With Braking

    3-30 Wiring Slow Speed with Braking Figure 3.28 shows the wiring for the Slow Speed with Braking option. Figure 3.28 Typical Wiring Diagram for the Slow Speed with Braking with an Isolation Contactor Customer supplied. Refer to the controller nameplate to verify the rating of the control power input voltage. For units rated 625…1250 A, terminals 11 &...
  • Page 75: Sequence Of Operation

    Wiring 3-31 Sequence of Operation Figure 3.29 through Figure 3.34 show the different operation sequences for the Soft Stop, Preset Slow Speed, Pump Control, SMB Smart Motor Braking, Accu-Stop, and Slow Speed with Braking options. Figure 3.29 Soft Stop Sequence of Operation 100% Coast-to-rest Soft Stop...
  • Page 76 3-32 Wiring Figure 3.30 Preset Slow Speed Sequence of Operation 100% Coast-to-rest Soft Stop Motor Speed 7 or 15% Slow Speed Start Coast Time (seconds) Push Buttons Start Closed Open Stop Closed Open Slow Speed Closed Open Auxiliary Contacts Closed Normal Open Closed...
  • Page 77 Wiring 3-33 Figure 3.31 Pump Control Sequence of Operation Motor Speed 100% Coast-to-Rest Pump Start Pump Stop Time in Seconds Push Buttons Start Closed Open Stop Closed Open Pump Stop (Stop Option) Closed Open Auxillary Contacts If the Pump Stop is Selected Normal Closed Open...
  • Page 78 3-34 Wiring Figure 3.32 SMB Smart Motor Braking Sequence of Operation Motor Speed 100% Smart Motor Braking Coast-to-Rest Automatic Zero Speed Shut-Off Start Start Time in Seconds Push Buttons Start Closed Open Stop Closed Open Smart Motor Braking (Stop Option Closed Open Auxillary Contacts...
  • Page 79 Wiring 3-35 Figure 3.33 Accu-Stop Sequence of Operation 100 % Braking Motor Speed Slow Speed Braking Coast-to-rest Slow Speed Accu-Stop Start Slow Speed Time (seconds) Push Buttons Start Closed Open Stop Closed Open ➀ Accu-Stop Closed Open Slow Speed Auxiliary Contacts Braking Normal If Coast-to-rest...
  • Page 80: Special Application Considerations

    3-36 Wiring Figure 3.34 Slow Speed with Braking Sequence of Operation Motor Speed 100% Coast-to-Stop Coast Braking Brake Slow Speed Start Brake Time in Seconds Push Buttons Start Closed Open Stop Closed Open Coast Slow Speed Closed Open (Stop Option Closed Open Auxillary Contacts...
  • Page 81 There are two general situations that may occur which would indicate the need for using the protective modules. 1. Transient spikes may occur on the lines feeding the SMC-Flex controller (or feeding the load from the SMC-Flex controller). Spikes are created on the line when devices are attached with current-carrying inductances that are open-circuited.
  • Page 82: Multi-Motor Applications

    3-38 Wiring Multi-motor Applications The SMC-Flex controller will operate with more than one motor connected to it. To size the controller, add the total nameplate amperes of all of the connected loads. The stall and jam features should be turned off. Separate overloads are still required to meet the National Electric Code (NEC) requirements.
  • Page 83: Smc-Flex Controller As A Bypass To An Ac Drive

    Controller ➁ Customer supplied ➂ Many VF drives are rated 150% FLA. Because the SMC-Flex controller can be used for 600% FLA starting, separate branch circuit protection may be required. ➃ Overload protection is included as a standard feature of the SMC-Flex controller.
  • Page 84: Smc-Flex Controller With A Bulletin 1410 Motor Winding Heater

    3-40 Wiring SMC-Flex Controller with a Bulletin Figure 3.38 Typical Application Diagram of SMC-Flex Controller with a Bulletin 1410 Motor Winding Heater 1410 Motor Winding Heater ➀ ➀ O.L. L1/1 T1/2 3-Phase L2/3 T2/4 ➀ Input Power L3/5 T3/6 ➁...
  • Page 85: Chapter 4 Overview

    SMC-Flex controller. This chapter also describes programming the controller by modifying the parameters. Keypad Description The keys found on the front of the SMC-Flex controller are described below. Escape Exit a menu, cancel a change to a parameter value, or acknowledge a fault/alarm.
  • Page 86 Reset User Display Utility Linear LIst GROUP MENU Parameter menu continued in Figure 4.2 The SMC-Flex controller does not support EEPROM, Link, Process, or Start-up modes. Steps back one level. Only displayed if a password other than “0” is entered.
  • Page 87 Depending upon SMC option selected, some parameters may not appear in product display. Steps back one level. For further information on parameters, see Appendix B. For further information on parameter management, see page 4-6. See page 4-4 for all SMC-Flex parameters available by the Linear List.
  • Page 88 Programming Table 4.A Parameter Linear List Parameter No. Description Parameter No. Description Parameter No. Description Volts Phase A-B OL Trip Enable/Disable Data Out A2 Volts Phase B-C Overload A Lvl Data Out B1 Volts Phase C-A Underload F Lvl Data Out B2 Current Phase A Underload F Dly Data Out C1...
  • Page 89: Password

    Programming Password The SMC-Flex controller allows the user to limit access to the programming system through password protection. This feature is disabled with a factory-set default of 0. To modify the password, complete the procedure below. Description Action Display —...
  • Page 90: Parameter Management

    Random Access Memory (RAM) This is the work area of the controller after it is powered up. The SMC-Flex uses an Auto Store feature when programming parameters. When parameters are modified in the program mode, the new values are stored immediately in RAM and then in EEPROM, once the enter key has been pressed.
  • Page 91: Parameter Modification

    Programming Parameter Modification All parameters are modified using the same method. The basic steps to performing parameter modification are described below. Notes: (1) Parameter values modified while the motor is operating are not valid until the next time that operation occurs. (2) If the password is set, parameters cannot be adjusted without logging in.
  • Page 92: Soft Start

    Programming Soft Start The following parameters are specifically used to adjust the voltage ramp supplied to the motor. Parameter Option Starting Mode Soft Start This must be programmed for Soft Start. Ramp Time 0…30 s This programs the time period that the controller will ramp the output voltage up to full voltage from the Initial Torque level programmed.
  • Page 93: Dual Ramp Start

    Programming Dual Ramp Start The SMC-Flex controller provides the user with the ability to select between two Start settings. The parameters below are available in the Set Up programming mode. To obtain Dual Ramp control, Ramp #1 is located in the Basic Set Up and Ramp #2 is located in the Option 2 Input (Dual Ramp).
  • Page 94: Full Voltage Start

    This must be programmed for Full Voltage. Linear Speed The SMC-Flex provides the user the ability to control the motor speed during starting and stopping maneuvers. A tach input is required as specified in Linear Speed Acceleration on page 1-6...
  • Page 95: Programming Parameters

    Programming 4-11 Programming Parameters The following table provides the option-specific parameters that are provided with each control option. These parameters are in addition to those already discussed in the Basic Set Up and Metering groups. Diagrams supporting the options described below are shown later in this chapter.
  • Page 96: Pump Control

    Starting Mode Pump Start, Soft Start, Allows the user to program the Current Limit Start SMC-Flex controller for the type of starting that best fits the application. Braking Control SMB Smart SMC Option Braking Control...
  • Page 97 Programming 4-13 Option Parameter Range Slow Speed SMC Option Braking Control with Braking This parameter identifies the type of control present and is not user programmable. Slow Speed Select Low:7% Allows the user to program the slow High:15% speed that best fits the application. Slow Accel Current 0…450% of full load Allows the user to program the...
  • Page 98: Basic Set Up

    Displays the system line voltage to which the unit is connected. Starting Mode Soft Start, Current Limit, Full Voltage, Linear Allows the user to program the SMC-Flex controller for the type of starting that best fits the application. Speed Ramp Time 0…30 s...
  • Page 99: Motor Protection

    While the Basic Set Up group allows the user to get started with a minimum number of parameters to modify, the Motor Protection group allows full access to the SMC-Flex controller’s powerful parameter set. Following is a listing of the additional setup parameters provided.
  • Page 100: Example Settings

    With Motor FLC programmed for 90 A and the Underload level programmed for 60%, the trip value is 54 A. The average value of the three phase-to-phase voltages is utilized. The largest value of the three phase currents is utilized. The SMC-Flex will self-protect.
  • Page 101: Chapter 5 Overview

    Chapter Metering Overview While the SMC-Flex controller operates your motor, it also monitors several different parameters, providing a full function metering package. Viewing Metering Data To access the metering information, follow the procedure below. Description Action Display — — ##.#...
  • Page 102 ##.# Hour P# 10 Meter Reset P# 11 Power Factor ##.# P# 12 Mtr Therm Usage %MTU The metering values that are displayed on the SMC-Flex can be modified to show your desired values by accessing Main Menu / Preferences.
  • Page 103: Chapter 6 Overview

    Chapter Optional HIM Operation Overview The SMC-Flex controller offers a variety of unique control options that provide enhanced motor starting and stopping capabilities. (See chapter 1 for brief descriptions of each option.) Note: Only one option can reside in a controller.
  • Page 104: Pump Control

    Optional HIM Operation Option Action Operation Pump Control Pump Control The green start button, when pressed, will commence motor acceleration to full speed. The red stop button, when pressed, will provide a coast stop, and/or reset a fault. The jog button, when pressed, will initiate a pump stop maneuver.
  • Page 105: Chapter 7 Overview

    The SMC-Flex uses the DPI method of communication, therefore all standard DPI communication interfaces used by other devices (i.e., PowerFlex™ Drives) can be used in the SMC-Flex. ScanPort devices are not supported by the SMC-Flex. Standard DPI communications cards are available for various protocols including DeviceNet, ControlNet, Remote I/O, ModBus™,...
  • Page 106: Human Interface Module

    Note: If a human interface module is disconnected from the SMC-Flex controller while the Logic Mask is set to 1, a “Coms Loss” fault will occur. Note: For ease of programming values, after using the Enter key to edit, use the Sel key to jump to the digit that needs to be modified, then use the arrow keys to scroll through the digits.
  • Page 107 Refer to the applicable standards for emergency stop requirements. The external HIM has a similar programming ATTENTION operation to the built-in programmer, but note that differences do exist. All other controls available with the various human interface modules are non-functional with the SMC-Flex controller.
  • Page 108: Connecting The Human Interface Module To The Controller

    Communications Connecting the Human Interface Module to the Controller Figure 7.1 shows the connection of the SMC-Flex controller to a human interface module. Table 7.C provides a description of each port. Note: The SMC-Flex only supports the use of DPI communication modules and DPI HIM LCD Modules.
  • Page 109 4. Set b0X equal to 1 (where X is the port number noted in step 2). Important: The Logic Mask must be set to 0 prior to disconnecting a human interface module from the SMC-FLEX controller. If not, the unit will fault on a “Coms Loss”.
  • Page 110: Control Enable

    Communications Loss fault (which is actually generated by the SMC-Flex itself). SMC-Flex Specific Information The SMC-Flex can be used with all LCD applicable DPI interface. Regardless of the type of interface being used, the information below can be used to configure the rest of the system.
  • Page 111: Default Input/Output Configuration

    Word 1 The feedback word is always Current in Phase A The reference word is not used with the SMC-Flex, however the space must be reseverd Note: The total size produced or consumed may vary, depending on the communication card being used. For more information, refer to the User Manual for the communication card.
  • Page 112: Smc - Flex Bit Identification

    Communications SMC — Flex Bit Identification Table 7.G Logic Status Word Bit # Status Description Enabled 1 — Control Power Applied 0 — No Control Power Running 1 — Power Applied to Motor 0 — Power not Applied to Motor Phasing 1 —...
  • Page 113: Reference/Feedback

    1 — Aux 4 Active 0 — Aux 4 Inactive Reference/Feedback The SMC-Flex does not offer the analog Reference feature. The analog Feedback feature is supported and will provide Parameter 1, Current in Phase A, automatically as the feedback word.
  • Page 114: Display Text Unit Equivalents

    Rules for Using DataLinks • Each set of DataLink parameters in an SMC-Flex can be used by only one adapter. If more than one adapter is connected, multiple adapters must not try to use the same DataLink.
  • Page 115: Chapter 8 Overview

    “Stopped.” Note: You can press Esc to get to another programming/diagnostic list, but the SMC-Flex will still be in a faulted state. Important: Resetting a fault will not correct the cause of the fault condition. Corrective action must be taken before...
  • Page 116: Clear Fault

    Clear Fault You can clear a fault using any of several methods: • Program the SMC-Flex controller for a Clear Fault, which can be found in Main Menu/Diagnostics/Faults. • If a human interface module is connected to the controller, press the Stop button.
  • Page 117: Fault Codes

    Diagnostics Fault Codes Table 8.A provides a complete cross-reference of the available fault codes and corresponding fault descriptions. Table 8.A Fault Code Cross-reference Fault Code Fault Code Line Loss A Stall Line Loss B Phase Reversal Line Loss C Coms Loss P2 Shorted SCR A Coms Loss P3 Shorted SCR B...
  • Page 118: Fault Definitions

    Open gate indicates that an abnormal condition that causes faulty firing (e.g., open SCR gate) has been sensed during the start sequence. The SMC-Flex controller will attempt to start the motor a total of three times before the controller shuts down.
  • Page 119: Chapter 9 Introduction

    Hazardous voltage is present in the motor circuit ATTENTION even when the SMC-Flex controller is off. To avoid shock hazard, disconnect main power before working on the controller, motor, and control devices such as Start-Stop push buttons. Procedures that require parts of the equipment to be energized during troubleshooting, testing, etc., must be...
  • Page 120 Troubleshooting The following flowchart is provided to aid in quick troubleshooting. Figure 9.1 Troubleshooting Flowchart Fault Displayed? Define Nature of Trouble Motor rotates Motor will not start — Motor stops while Miscellaneous but does not no output voltage to running situations accelerate to full motor...
  • Page 121 Coms Loss 27, 28, & 29 • Communication disconnection at the • Check for a communication cable disconnection to serial port the SMC-Flex controller Network 30, 31, & 32 • DPI network loss • Reconnect for each DPI connected device Ground Fault •...
  • Page 122 Troubleshooting Table 9.A SMC Fault Display Explanation (Continued) Display Fault Code Possible Causes Possible Solutions V24 Recovery • Control module internal 24V control • Check control power. Make sure it is within the power stays low after closing bypass operating parameters of the SMC contactor •...
  • Page 123 Troubleshooting Starting • Mechanical problems • Check for binding or external loading and correct • Check motor • Inadequate Current • Adjust the Current Limit Limit setting Level to a higher setting • Failed control module • Replace control module Table 9.D Motor Stops While Running Display...
  • Page 124 Troubleshooting Motor stops too • Stopping time • Verify the programmed stopping slowly with setting time and correct if necessary Soft Stop option • Misapplication • The Soft Stop option is intended to extend the stopping time for loads that stop suddenly when power is removed from the motor.
  • Page 125: Power Module Check

    Troubleshooting Power Module Check If a power module needs to be checked, use the applicable procedure that follows. To avoid shock hazard, disconnect main power ATTENTION before working on the controller, motor, or control devices such as Start/Stop push buttons. Make sure that wires are properly marked and ATTENTION programmed parameter values are recorded.
  • Page 126 Troubleshooting...
  • Page 127: Appendix A Specifications

    2- and 3-wire control for a wide variety of applications. Keypad Front keypad and backlit LCD display. Setup Parameter values can be downloaded to the SMC-Flex Controller with DriveTools Software programming software and the Cat. No. 20-COMM… DPI communication module. Communications One DPI provided for connection to optional human interface and communication modules.
  • Page 128: Electrical Ratings

    Specifications Electrical Ratings Device Rating UL/CSA/NEMA Power Circuit 200…480V AC 480V 200…415V (–15%, +10%) 200…600V AC Rated Operation Voltage 600V 200…500V (–15%, +10%) 230…600V AC 230…690V/Y 690V (–15%, +10%) (–15%, +10%) 480V 500V Rated Insulation Voltage 600V 500V 690V 690V 480V Rated Impulse Voltage 600V...
  • Page 129: Short Circuit Protection

    Specifications Short Circuit Protection SCPD Performance 200…600V Protection Type Type 1 Non Time-Delay Fuse Circuit Breaker Time-Delay Fuse Max. Std. Max. Std. Max. Circuit SCCR List Max. Std. Max. High Max. Fuse Available Fuse Breaker Available Fault Fault Fault 5 kA 5 kA 70 kA 5 kA...
  • Page 130 Specifications Power Requirements 120… Transformer 75 VA 240V AC 24V AC Transformer 130 VA Inrush Current Inrush Time 250 ms Control Module, 1…480 A 24V DC Transient Watts 60 W Transient Time 500 ms Steady State Watts 24 W Minimum Allen-Bradley Power 1606-XLP50E Supply...
  • Page 131: Environmental

    The product’s allowable operational ambient temperature must be derated by -3 °C (-27°F) per 1000 m (3280 ft.). Maximum operating altitude is 7000 m (23,000 ft.). Current rating of the SMC-Flex does not change for altitudes that require a lower maximum ambient temperature.
  • Page 132: Other

    Specifications Other Conducted Radio Frequency Class A Emissions EMC Emission Levels Radiated Emissions Class A Electrostatic Discharge 8 kV Air Discharge Radio Frequency Per EN/IEC 60947-4-2 EMC Immunity Electromagnetic Field Levels Fast Transient Per EN/IEC 60947-4-2 Surge Transient Per EN/IEC 60947-4-2 Line Delta 1…5...
  • Page 133: Enclosed Type Line-Connected Controllers

    970…1250 rated devices are only available as Type 1and require a door-mounted fan, capable of delivering 240 cfm. Enclosed 970…1250 rated devices are only avaiable through the modified standards program. Consult your local Rockwell Automation sales office or Allen-Bradley distributor.
  • Page 134 970…1250 rated devices are only available as Type 1 and require a door-mounted fan, capable of delivering 240 cfm. Enclosed 970…1250 rated devices are only avaiable through the modified standards program. Consult your local Rockwell Automation sales office or Allen-Bradley distributor.
  • Page 135 Appendix Parameter Information Table B.1 Parameter List Parameter Parameter Min./ Default User Group Units Parameter Description Name Number Max. Settings Settings Provides the three phase-to-phase supply Metering Volts Phase A-B Volt voltage measurements at all times, including bypass operation. Provides the three phase-to-phase supply Metering Volts Phase B-C Volt voltage measurements at all times, including...
  • Page 136: Appendix B Parameter Information

    Parameter Information Table B.1 Parameter List (Continued) Parameter Parameter Min./ Default User Group Units Parameter Description Name Number Max. Settings Settings Standard Basic Set This a “read-only” parameter that identifies to SMC Option Brake the user the type of control module installed. Pump Control This parameter allows the user the ability to select the power wiring configuration of the...
  • Page 137: Parameter Information

    Parameter Information Table B.1 Parameter List (Continued) Parameter Parameter Min./ Default User Group Units Parameter Description Name Number Max. Settings Settings Full Voltage When the dual ramp mode is selected, this Current Limit Dual parameter allows the user to select the type Starting Mode 2 Soft Start Soft Start...
  • Page 138 Nuisance overload faults will likely occur is set incorrectly. This parameter is not viewable without entering a special password in Firmware versions 4.001 or earlier. Contact Rockwell Automation technical support if you have Version 4.001 firmware or earlier and need to access this parameter.
  • Page 139 Parameter Information Table B.1 Parameter List (Continued) Parameter Parameter Min./ Default User Group Units Parameter Description Name Number Max. Settings Settings When this option is used, this parameter provides the user the ability to select Preset SS/ SS Low Slow Speed Sel SS High between the “Low”...
  • Page 140 This parameter is not viewable without entering a special password in Firmware versions 4.001 or earlier. Contact Rockwell Automation technical support if you have Version 4.001 firmware or earlier and need to access this parameter.
  • Page 141 Parameter Information Table B.1 Parameter List (Continued) Parameter Parameter Min./ Default User Group Units Parameter Description Name Number Max. Settings Settings Allows the user to set a voltage (% of line Under- Voltage) that will cause an Alarm when the Undervolt A Lvl 0…99 voltage...
  • Page 142 Parameter Information Table B.1 Parameter List (Continued) Parameter Parameter Min./ Default User Group Units Parameter Description Name Number Max. Settings Settings Allows the user to set an instantaneous over Jam A Lvl %FLC 0…1000 current level (% of line FLC) that will cause an Alarm.
  • Page 143 Data Out D2 16 bit Datalink This parameter is not viewable without entering a special password in Firmware versions 4.001 or earlier. Contact Rockwell Automation technical support if you have Version 4.001 firmware or earlier and need to access this parameter.
  • Page 144 B-10 Parameter Information Table B.1 Parameter List (Continued) Parameter Parameter Min./ Default User Group Units Parameter Description Name Number Max. Settings Settings Allows the user the ability to assign a specific identification number to a motor and Motor controller combination. This can be useful for Motor ID 0…65535 Data...
  • Page 145 This parameter is not viewable without entering a special password in Firmware versions 4.001 or earlier. Contact Rockwell Automation technical support if you have Version 4.001 firmware or earlier and need to access this parameter.
  • Page 146 #5 being the oldest fault kept in memory. This parameter is not viewable without entering a special password in Firmware versions 4.001 or earlier. Contact Rockwell Automation technical support if you have Version 4.001 firmware or earlier and need to access this parameter.
  • Page 147 Elapsed Time but cannot be reset. This parameter is not viewable without entering a special password in Firmware versions 4.001 or earlier. Contact Rockwell Automation technical support if you have Version 4.001 firmware or earlier and need to access this parameter.
  • Page 148 B-14 Parameter Information Notes...
  • Page 149: Appendix C Renewal Parts

    Appendix Renewal Parts Part No. For units rated 690V Description SMC Rating For units rated 200…600V AC 100…240V AC 24V AC/DC 100…240V AC Control Modules Standard 41391-454-01-S1FX 41391-454-02-S2FX 41391-454-05-S1FZ Pump 41391-454-01-B1FX 41391-454-02-B2FX 41391-454-05-B1FZ Braking 5…85 A 41391-454-01-D1AX 41391-454-02-D2AX 41391-454-05-D1AZ 108…251 A 41391-454-01-D1BX 41391-454-02-D2BX 41391-454-05-D1BZ 317…480 A 41391-454-01-D1CX 41391-454-02-D2CX 41391-454-05-D1CZ...
  • Page 150: Renewal Parts

    Renewal Parts Notes:...
  • Page 151: Contactor Replacement Installation Instructions For 625...1250 A Units

    Appendix Contactor Replacement Installation Instructions for 625…1250 A units Remove all power to the unit, before proceeding with ATTENTION replacement procedures. Prior to beginning the following steps, the front cover must be removed: Step A...
  • Page 152 Contactor Replacement Installation Instructions for 625…1250 A units Step B Step C...
  • Page 153 Contactor Replacement Installation Instructions for 625…1250 A units Step D Click...
  • Page 154 Contactor Replacement Installation Instructions for 625…1250 A units 100 lb-in 625 / 780 A 11.3 N•m 140 lb-in 970 / 1250 A 15.8 N•m 20 lb-in 2.3 Nm 30 lb-in 625 / 780 A 3.4 N•m 55 lb-in 970 / 1250 A 6.2 N•m 100 lb-in 11.3 N•m...
  • Page 155: Accessories

    Appendix Accessories Description Description/Used With Cat. No. Protective Modules 5…85 A, 480V 150-F84 108…1250 A, 480V 150-F84L 5…85 A, 600V 150-F86 108…1250 A, 600V 150-F86L Terminal Lugs 108…251 A 199-LF1 317…480 A 199-LG1 625…1250 A 100-DL630 100-DL860 IEC Terminal Covers 108…135 A 150-TC1 201…251 A...
  • Page 156: Appendix E Accessories

    Accessories Notes:...
  • Page 157: Appendix F Renewal Part Cross Reference

    Appendix Renewal Part Cross Reference Line Control Input Orderable Control Module Cat. No. Description Controller Type Rating Voltage Voltage Renewal Part No. on the Label Standard 200…600V 100…240V 41391-454-01-S1FX 150-FS1FX 24V AC/DC 41391-454-02-S2FX 150-FS2FX 690V 110/120V 41391-454-05-S1FZ 150-FS1FZ 230/240V Pump 200…600V 100…240V 41391-454-01-B1FX...
  • Page 158: Renewal Parts Cross Reference

    Renewal Part Cross Reference Originally Ordered AB Internal Control Orderable Power Control Type Control Voltage Line Voltage Amperes Series Cat. No. Module Label Poles Standard 100…240V 200…480V AC 150-F5NBD 150-FS1FX 150-FPP5B 150-F25NBD 150-FS1FX 150-FPP25B 150-F43NBD 150-FS1FX 150-FPP43B 150-F60NBD 150-FS1FX 150-FPP60B 150-F85NBD 150-FS1FX 150-FPP85B...
  • Page 159 Renewal Part Cross Reference Originally Ordered Internal Control Orderable Power Control Type Control Voltage Line Voltage Amperes Series AB Cat. No. Module Label Poles Pump Control 100…240V 200…480V AC 150-F5NBDB 150-FB1FX 150-FPP5B 150-F25NBDB 150-FB1FX 150-FPP25B 150-F43NBDB 150-FB1FX 150-FPP43B 150-F60NBDB 150-FB1FX 150-FPP60B 150-F85NBDB 150-FB1FX...
  • Page 160 Renewal Part Cross Reference Originally Ordered Internal Control Orderable Power Control Type Control Voltage Line Voltage Amperes Series AB Cat. No. Module Label Poles Braking Control 100…240V 200…480V AC 150-F5NBDD 150-FD1AX 150-FPP5B 150-F25NBDD 150-FD1AX 150-FPP25B 150-F43NBDD 150-FD1AX 150-FPP43B 150-F60NBDD 150-FD1AX 150-FPP60B 150-F85NBDD 150-FD1AX...

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