ABB PGC5000 Series Service Instructions Manual page 4

PGC5000
PGC5000 Series Service Instructions
6.17 Replacing power distribution board ..................... 50
7 Subassembly repair ........................................... 52
7.1 Column repair ........................................................ 52
7.1.1 Column removal ....................................... 52
7.1.2 Packed column installation ...................... 52
7.1.3 Capillary column installation.................... 52
7.1.4 Cutting capillary columns ......................... 53
7.2 Repairing the flame ionization detector ............... 53
7.2.1 FID cell access ........................................... 54
7.2.2 Replacing the breather ............................. 54
7.2.3 Replacing the thermocouple assembly ... 54
7.2.4 Replacing the polarizer............................. 54
7.2.5 Replacing the igniter assembly ................ 55
7.2.6 Cleaning the fid jet ................................... 55
7.2.7 Replacing the fid cable assembly ............. 56
7.3 Repairing the single port tcd ................................. 56
7.3.1 Removing the filaments ........................... 57
7.3.2 Installing the filaments ............................. 57
7.3.3 Filament checkout .................................... 57
7.3.4 Leak test .................................................... 58
7.3.5 Connecting the filaments ......................... 58
7.3.6 Potting the filaments ................................ 58
7.3.7 Re-installing mounting bracket cover ...... 58
7.4 Repairing the multiport tcd ................................... 59
7.4.1 Accessing the detector ............................. 59
7.4.2 Removing the filaments ........................... 59
7.4.3 Installing new filaments ........................... 59
7.5 Repairing the flame photometric detector .......... 61
7.5.1 Replacing the photomultiplier assembly . 61
7.5.2 Replacing the burner block ...................... 61
7.5.3 Replacing the burner block o-rings .......... 62
7.5.4 Replacing the jet ....................................... 62
7.6 Liquid sample valve repair .................................... 63
7.6.1 LSV disassembly on the analyzer ............. 64
7.6.2 LSV reassembly on the analyzer .............. 64
7.6.3 Removing LSV from the analyzer ............. 66
7.6.4 Installing LSV on the analyzer .................. 66
7.7 CP valve repair ....................................................... 67
7.7.1 Preparation and safety ............................. 67
7.7.2 Replacing the slider .................................. 67
SI/PGC5000-EN, rev B
7.7.3 Replacing the wedges ............................... 68
7.7.4 Replacing the o-rings ................................ 68
7.7.5 Replacing the valve plate .......................... 70
7.8 Replacing diaphragm valves .................................. 70
7.8.1 Preparation ............................................... 70
7.8.2 Removing a valve ...................................... 71
7.8.3 Replacing the diaphragm (4 screw) .......... 71
7.8.4 Replacing the diaphragm (1 screw) .......... 72
7.8.5 Installing the new diaphragm valve ......... 72
7.9 Optional discharge ionization detector ................ 73
7.9.1 Scheduled maintenance ........................... 73
7.9.2 Removing the detector ............................. 73
7.9.3 Installing the detector .............................. 73
7.9.4 Replacing the Exhaust tube ...................... 74
7.9.5 Replacing the Power Supply ..................... 74
8 Replacement parts ..................................................... 75
8.1 Ordering information ............................................. 75
8.1.1 Equipment identification .......................... 75
8.1.2 Master controller config identification .... 75
8.1.3 Oven configuration identification ............ 76
8.1.4 Software configuration identification ...... 76
8.1.5 How to order ............................................. 76
8.2 Master controller ................................................... 77
8.2.1 Back of door .............................................. 77
8.2.2 Master controller chassis ......................... 77
8.3 Class b1 oven components .................................... 78
8.3.1 Left side components ............................... 78
8.3.2 Left front door components ..................... 78
8.4 Class b2 oven components .................................... 79
8.3.1 Left side components ............................... 79
8.3.2 Left front door components ..................... 79
8.5 Class b main interior components......................... 80
8.5.1 Liquid sample valve ................................... 81
8.5.2 Flame ionization detector......................... 82
8.5.3 Single-port tcd ........................................... 82
8.5.4 Multiport tcd ............................................. 83
8.5.5 Flame photometric detector .................... 83
8.5.6 Burner block components ........................ 84
8.5.7 M2CP valve ................................................ 84
8.5.8 Optional DID replacement parts .............. 85
8.6 EPC control assembly ............................................. 85
8.7 Class c oven ............................................................ 86
Contents
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