ABB PGC5000 Series Manuals

Manuals and User Guides for ABB PGC5000 Series. We have 2 ABB PGC5000 Series manuals available for free PDF download: Service Instructions Manual, Service Instruction

ABB PGC5000 Series Service Instructions Manual (88 pages)

Process Gas Chromatographs

Brand: ABB | Category: Laboratory Equipment | Size: 2.52 MB

Table of Contents
3
1 Glossary

5
2 Safety and Symbols

6
3 Introduction

7
- General
  7
- Drawings
  7
- Master Controller
  7
- Class B Oven
  7
  - Liquid Version
    8
  - Vapor Version
    8
- Class C Oven
  8
- Air Purge Systems
  8
- System Variations
  8
4 Maintenance

9
- Equipment and Supplies Required
  9
- Preventive Maintenance
  9
  - Gas Cylinder Replacement
    9
  - Cleaning
    10
- System Backup
  10
- USB Connectors
  10
5 Diagnostics and Troubleshooting

11
- General
  11
- Power-On Self Test
  11
- Indicator Boxes and Hex Codes
  11
- Power
  13
  - Power Failure Recovery
    13
  - Oven LED Indicators
    13
  - System Board Battery
    14
- Board Level Light Emitting Diodes
  14
  - Single Board Computer
    14
  - Oven Controller Pcb
    16
  - DTC Digital Pcb, Version 1
    17
  - DTC Digital Pcb, Version 2
    19
  - Detector Canbus Node Identification
    20
- Indicator Troubleshooting Procedures
  21
  - Identifying Issues
    21
  - Correcting Issues
    21
- Status Indicators
  21
- Operation Troubleshooting
  27
  - Baseline Noise
    27
  - Baseline or Signal Offset
    27
  - No Peaks
    28
  - Double Sampling
    28
  - Mystery Peaks
    28
  - Individual Peak Missing on Report
    29
  - Chromatogram Oversized or off Scale
    29
  - Variable Sample Size
    29
  - Variable Retention Times
    29
  - Reduced Peak Size
    29
  - Loss of Power
    29
  - Flame out LED on
    30
- Software
  30
  - System Backup and Recovery
    30
  - System Backup Error Messages
    31
- Restarting the Analyzer
  32
- Upgrading Software
  33
- Optional Discharge Ionization Detector
  33
  - Plasma will Not Light
    33
  - No Signal
    33
  - Low Signal
    34
  - Noisy
    34
  - High Baseline
    35
  - Drifting Baseline
    35
  - Spikes
    35
  - Shifting Retention Times
    35
6 Component Repair

36
- General
  36
- Master Controller Cabinet
  37
  - SBC and Card Cage Assembly
    37
  - Oven Controller Pcb
    38
  - Power Supply
    38
  - Optional Wago Modules
    38
- Master Controller Cabinet Door
  38
  - Front Panel Pcb
    39
  - Liquid Crystal Display Assembly
    39
- Oven Component Locations
  40
- Replacing the Epc Control Pcb
  41
- Replacing the Epc Control Assy
  41
  - Preparation
    41
  - Removing the Epc Control Assy
    42
  - Installing the Epc Control Assy
    43
  - Removing a Sensor Pcb
    44
  - Installing a New Sensor Pcb
    45
  - Removing a Proportional Valve
    45
  - Installing a New Proportional Valve
    46
  - Removing the Control Pcb
    46
  - Installing a New Control Pcb
    46
  - Removing the Heater
    47
  - Installing a New Heater
    47
- FID Amplifier Assembly
  47
- FPD Electrometer
  48
- TCD Amplifier Assemblly
  48
- Replacing the Dtc Analog Pcb, V1
  48
- Replacing Optional Zone Board
  49
- Replacing Dtc Digital Pcb, V1
  49
- Replacing Oven Indicator Pcb
  49
- Replacing Dtc Master Analog Pcb, V2
  49
- Replacing Dtc Digital Pcb, V2
  50
- Replacing Dtc Auxiliary Pcb
  50
- Replacing Power Distribution Board
  50
7 Subassembly Repair

52
- Column Repair
  52
  - Column Removal
    52
  - Packed Column Installation
    52
  - Capillary Column Installation
    52
  - Cutting Capillary Columns
    53
- Repairing the Flame Ionization Detector
  53
  - FID Cell Access
    54
  - Replacing the Breather
    54
  - Replacing the Thermocouple Assembly
    54
  - Replacing the Polarizer
    54
  - Replacing the Igniter Assembly
    55
  - Cleaning the Fid Jet
    55
  - Replacing the Fid Cable Assembly
    56
- Repairing the Single Port Tcd
  56
  - Removing the Filaments
    57
  - Installing the Filaments
    57
  - Filament Checkout
    57
  - Leak Test
    58
  - Connecting the Filaments
    58
  - Potting the Filaments
    58
  - Re-Installing Mounting Bracket Cover
    58
- Repairing the Multiport Tcd
  59
  - Accessing the Detector
    59
  - Removing the Filaments
    59
  - Installing New Filaments
    59
- Repairing the Flame Photometric Detector
  61
- Liquid Sample Valve Repair
  63
- CP Valve Repair
  67
  - Preparation and Safety
    67
  - Replacing the Slider
    67
  - Replacing the Wedges
    68
  - Replacing the O-Rings
    68
  - Replacing the Valve Plate
    70
- Replacing Diaphragm Valves
  70
  - Preparation
    70
  - Removing a Valve
    71
  - Replacing the Diaphragm (4 Screw)
    71
  - Replacing the Diaphragm (1 Screw)
    72
  - Installing the New Diaphragm Valve
    72
- Optional Discharge Ionization Detector
  73
  - Scheduled Maintenance
    73
  - Removing the Detector
    73
  - Installing the Detector
    73
  - Replacing the Exhaust Tube
    74
  - Replacing the Power Supply
    74
8 Replacement Parts

75
- Ordering Information
  75
- Master Controller
  77
  - Back of Door
    77
  - Master Controller Chassis
    77
- Class B1 Oven Components
  78
  - Left Side Components
    78
  - Left Front Door Components
    78
- Class B2 Oven Components
  79
  - Left Side Components
    79
  - Left Front Door Components
    79
- Class B Main Interior Components
  80
  - Liquid Sample Valve
    81
  - Flame Ionization Detector
    82
  - Single-Port Tcd
    82
  - Multiport Tcd
    83
  - Flame Photometric Detector
    83
  - Burner Block Components
    84
  - M2CP Valve
    84
  - Optional DID Replacement Parts
    85
- EPC Control Assembly
  85
- Class C Oven
  86

ABB PGC5000 Series Service Instruction (17 pages)

Gas Chromatograph

Brand: ABB | Category: Laboratory Equipment | Size: 1.84 MB

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ABB PGC5000 Series Manuals

ABB PGC5000 Series Service Instructions Manual (88 pages)

Table of Contents

1 Glossary

2 Safety and Symbols

3 Introduction

4 Maintenance

5 Diagnostics and Troubleshooting

6 Component Repair

7 Subassembly Repair

8 Replacement Parts

ABB PGC5000 Series Service Instruction (17 pages)

Table of Contents

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