Toro 4042 Manuals

Manuals and User Guides for Toro 4042. We have 3 Toro 4042 manuals available for free PDF download: Service Manual, Operator's Manual

Toro 4042 Service Manual

Toro 4042 Service Manual (188 pages)

Brand: Toro | Category: Lawn and Garden Equipment | Size: 23.74 MB

Table of Contents

Chapter 1 Safety

5
- Table of Contents
  5
- General Safety Instructions 1
  5
- Before Operating
  6
- General Safety Instructions
  6
- Maintenance and Service
  7
- While Operating
  7
- Battery Pack Connection
  8
- Safety and Instruction Decals
  8
Chapter 3 Traction and Reel Drive System

15
- General Information 3
  15
- Specifications
  16
- Battery Pack Connection
  17
- General Information
  17
- Operator's Manuals
  17
- Disengaging Drum Drive from Transmission
  18
- Transmission Belt Tensioner
  19
- Special Tools
  20
- Adjustments
  22
  - Cutting Unit Clip Adjustment
    22
  - Reel Clutch Adjustment
    23
- Service and Repairs
  25
  - Reel Drive Belt
    25
  - Reel Drive Assembly
    26
  - Reel Drive Bearing Housing
    28
  - Drum Drive Belt
    30
  - Drum Drive Idler Assembly
    32
  - Traction Drums
    34
  - Differential Assembly
    38
  - Differential Assembly Service
    40
  - Transmission Drive Belt
    42
  - Transmission
    44
  - Transmission Drive System
    50
  - Transmission Drum Drive System
    52
  - Transmission
    54
Chapter 4 Electrical System

57
- Lithium Battery Pack Charger Operation 4
  57
- General Information
  58
  - Operator's Manuals
    58
  - Electrical Drawings
    58
  - Toro Electronic Controller (TEC)
    58
  - CAN--Bus Communications
    59
  - Lithium Battery Pack Connection
    59
- Electrical System Operation
  60
- Lithium Battery Pack Charger Operation
  62
  - Startup
    63
  - Ramp up
    63
  - Charging
    63
  - Cell Balance
    64
  - Standby
    64
  - Hibernate
    65
  - Charger Fault Codes
    65
- Special Tools
  66
- Troubleshooting
  68
- Infocenter Display
  72
  - Main Information Screen
    72
  - Operator Advisories
    73
  - Main Menu Screen
    74
  - Faults Screen
    74
  - Service Screen
    75
  - Diagnostics Screen
    76
  - About Screen
    77
  - Settings Screen
    77
- Adjustments
  78
  - Parking Brake Latch Switch
    78
  - Traction Switch
    79
  - Reel Engage Switch
    80
- Component Testing
  82
  - Fuse Block
    83
  - Lithium Battery Pack Fuse
    84
  - Service and Repairs 4
    84
  - Key Switch
    85
  - Parking Brake Latch Switch
    86
  - Traction Switch
    88
  - Reel Engage Switch
    90
  - EZ Turn Switch
    92
  - EZ Turn Sensor
    93
  - Speed Control Potentiometer
    94
  - Main Contactor
    96
  - Toro Electronic Controller
    98
  - CAN--Bus Termination Resistor
    99
- Service and Repairs
  100
  - Electric Motor
    100
  - Electric Motor Service
    102
  - Lithium Battery Pack
    104
  - Lithium Battery Pack Charger
    107
Chapter 5 Chassis and Controls

109
- Specifications 5
  109
- Specifications
  110
- Battery Pack Connection
  111
- General Information
  111
- Operator's Manual
  111
- Service and Repairs
  112
  - Handle Assembly
    112
  - Brake Cable Replacement
    114
  - Reel Clutch Cable Replacement
    116
  - Traction and Reel Drive Engagement Lever Assembly
    118
  - Kickstand
    122
Chapter 6 Cutting Unit

127
- Specifications 6
  127
- Specifications
  129
- Battery Pack Connection
  130
- General Information
  130
- Operator's Manual
  130
- Supporting Cutting Unit When Servicing
  130
- Separating Cutting Unit from Traction Unit
  131
- Special Tools
  132
  - Adjustments 6
    133
- Factors that Can Affect Quality of Cut
  134
  - Service and Repairs 6
    134
- Adjustments
  136
  - Leveling Rear Roller
    136
- Service and Repairs
  137
  - Backlapping
    137
  - Bedbar Assembly
    138
  - Bedknife Service
    140
  - Specifications 7
    141
  - Bedbar Adjuster Service
    142
  - Front Roller
    144
  - General Information 7
    144
  - Rear Roller
    145
  - Roller Service
    146
  - Cutting Reel Assembly Removal and Installation
    148
Chapter 7 Groomer

155
- Troubleshooting 7
  155
- Specifications
  156
  - Adjustments 7
    156
- Battery Pack Connection
  157
- General Information
  157
- Installation Instructions
  157
- Troubleshooting
  158
  - Factors Affecting Grooming
    158
  - Grooming Reel Mechanical Problems
    159
- Adjustments
  160
  - Height/Depth of Groomer Adjustment
    160
- Service and Repairs
  161
- Chapter 8
  184
- Main Wire Harness Drawing
  184
- Wire Harness Drawings 8
  184
- Battery Wire Harness Drawing
  186
- Battery Wire Harness Adapter Drawing
  188

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Toro 4042 Operator's Manual

Toro 4042 Operator's Manual (44 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 2.54 MB

Table of Contents

Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Toro Mower Safety
  5
- Sound Power Level
  5
- Sound Pressure Level
  5
- Vibration Level
  6
- Safety and Instructional Decals
  7
Setup
10
Product Overview
18
- Controls
  18
  - Speed Control
    19
  - Key Switch
    19
- Specifications
  22
- Attachments/Accessories
  22
Operation
22
Maintenance
32
Controls System Maintenance
39
- Adjusting the Reel Control
  39
Cleaning
40
- Cleaning the Machine
  40
Storage
41
- Storing the Machine
  41
- Removing the Machine from Storage
  41

Toro 4042 Operator's Manual

Toro 4042 Operator's Manual (40 pages)

traction unit

Brand: Toro | Category: Lawn Mower | Size: 2.71 MB

Table of Contents

Introduction
2
Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Toro Mower Safety
  5
- Sound Power Level
  5
- Sound Pressure Level
  5
- Vibration Level
  6
- Safety and Instructional Decals
  7
Setup
10
Product Overview
17
- Controls
  18
- Specifications
  21
- Attachments/Accessories
  21
Operation
21
- Think Safety First
  21
- Adjusting the Handle Height
  21
- Adjusting the Handle Angle
  21
- Turning on the Machine
  22
- Turning off the Machine
  22
- Operating in Transport Mode
  22
- Preparing to Mow
  22
- Mowing Operation
  22
- Operating the Mower
  23
- Checking the Operation of the Interlock Switches
  24
- Lithium Ion Battery Pack Care
  24
- Using the Infocenter LCD Display
  25
- Releasing the Transmission
  27
- Setting the Machine to Match Turf Conditions
  28
Maintenance
29
- Recommended Maintenance Schedule(S)
  29
  - Daily Maintenance Checklist
    30
- Premaintenance Procedures
  31
  - Disconnecting the Battery
    31
- Lubrication
  31
  - Greasing the Motor Coupler
    31
- Electrical System Maintenance
  32
- Brake Maintenance
  34
  - Adjusting the Service/Parking Brake
    34
- Belt Maintenance
  35
Controls System Maintenance
36
- Adjusting the Reel Control
  36
Cleaning
37
- Cleaning the Machine
  37
Storage
38

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