Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys.
HYDRAULIC BRAKE
SERVICE INFORMATION
GENERAL
Frequent inhalation of brake pad dust, regardless of material composition could be hazardous to your health.
• Avoid breathing dust particles.
• Never use an air hose or brush to clean brake assemblies. Use and OSHA-approved vacuum cleaner.
Spilled brake fluid will severely damage instrument lenses and painted surfaces. It is also harmful to some rubber parts. Be
careful whenever you remove the reservoir cap; make sure the front reservoir is horizontal first.
• This section covers service of the conventional brake components of the brake system. For Anti-lock Brake System
(ABS) service, see page 16-4.
• A contaminated brake disc or pad reduces stopping power. Discard contaminated pads and clean a contaminated disc
with a high quality brake degreasing agent.
• Never allow contaminates (e.g., dirt, water) to get into an open reservoir.
• Once the hydraulic system has been opened, or if the brake feels spongy, the system must be bled.
• Always use fresh DOT 4 brake fluid from a sealed container when servicing the system. Do not mix different types of
fluid as they may not be compatible.
• Always check brake operation before riding the motorcycle.
SPECIFICATIONS
Front
Specified brake fluid
Brake disc thickness
Brake disc runout
Master cylinder I.D.
Master piston O.D.
Caliper cylinder I.D.
(CBF600SA/NA)
Caliper cylinder I.D.
(CBF600S/N)
Caliper piston O.D.
(CBF600SA/NA)
Caliper piston O.D.
(CBF600S/N)
Rear
Specified brake fluid
Brake pedal height
Brake disk thickness
Brake disc runout.
Master cylinder I.D.(CBF600SA/NA)
Master cylinder I.D. (CBF600S/N)
Master piston O.D. (CBF600SA/NA)
Master piston O.D. (CBF600S/N)
Caliper cylinder I.D.
Caliper cylinder O.D.
15-4
email: info@motomatrix.co.uk
ITEM
Upper
Middle
Lower
Upper
Lower
Upper
Middle
Lower
Upper
Lower
STANDARD
DOT 4
4.5 (0.18)
–
12.700 – 12.743 (0.5000 – 0.5017)
12.657 – 12.684 (0.4983 – 0.4994)
22.650 – 22.700 (0.8917 – 0.8937)
22.650 – 22.700 (0.8917 – 0.8937)
22.650 – 22.700 (0.8917 – 0.8937)
25.400 – 25.450 (1.0000 – 1.0020)
25.400 – 25.450 (1.0000 – 1.0020)
22.585 – 22.618 (0.8892 – 0.8905)
22.585 – 22.618 (0.8892 – 0.8905)
22.585 – 22.618 (0.8892 – 0.8905)
25.318 – 25.368 (0.9968 – 0.9987)
25.318 – 25.368 (0.9968 – 0.9987)
DOT 4
67.5 (2.66)
5.0 (0.20)
–
15.870 – 15.913 (0.6248 – 0.6265)
14.000 – 14.043 (0.5512 – 0.5529)
15.827 – 15.854 (0.6231 – 0.6242)
13.954 – 13.984 (0.5494 – 0.5510)
38.180 – 38.230 (1.5031– 1.5051)
38.098 – 38.148 (1.4999– 1.5019)
Unit: mm (in)
SERVICE LIMIT
–
3.5 (0.14)
0.30 (0.012)
12.755 (0.5022)
12.645 (0.4978)
22.712 (0.8942)
22.712 (0.8942)
22.712 (0.8942)
25.460 (1.0023)
25.460 (1.0023)
22.560 (0.8882)
22.560 (0.8882)
22.560 (0.8882)
25.310 (0.9965)
25.310 (0.9965)
–
–
4.0 (0.16)
0.30 (0.012)
15.925 (0.6270)
14.055 (0.5533)
15.815 (0.6226)
13.945 (0.5490)
38.240 (1.5055)
38.090 (1.4996)
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