Honda CBF600S Manuals

Manuals and User Guides for Honda CBF600S. We have 1 Honda CBF600S manual available for free PDF download: Service Manual

Honda CBF600S Service Manual

Honda CBF600S Service Manual (620 pages)

Brand: Honda | Category: Motorcycle | Size: 24.52 MB

Table of Contents

1. General Information

5
- How to Use this Manual
  3
- Table of Contents
  5
- Service Rules
  6
- Model Identification
  7
- General Specifications
  10
- Lubrication System
  10
- Specifications
  10
- Specifications
  11
- Cooling System Specifications
  12
- Specifications
  12
- Clutch/Starter Clutch/Gearshift Linkage Specifications
  13
- Specifications
  13
- Crankshaft/Piston/Cylinder
  14
- Specifications
  14
- Front Wheel/Suspension/Steering Specifications
  15
- Specifications
  16
- Hydraulic Brake Specifications
  16
- Ignition System Specifications
  16
- Electric Starter Specifications
  17
- Lights/Meters/Switches
  17
- Specifications
  17
- Standard Torque Values
  18
- Engine & Frame Torque Values
  18
- Lubrication & Seal Points
  25
- Cable & Harness Routing
  28
- Emission Control Systems
  52
  - Noise Emission Control System
    54
2. Frame/Body Panels/Exhaust System

55
- Body Panel Locations
  56
- Service Information
  57
- Troubleshooting
  57
- Seat
  58
- Seat Bracket
  58
- Rear Cowl
  59
- Side Cover
  59
- Front Fender
  60
- Rear Fender
  61
- Rear View Mirror (Cbf600S/Sa)
  62
- (Cbf600S/Sa)
  63
- Front Left/Right Cowl
  63
- Windscreen (Cbf600S/Sa)
  63
- Front Center Cowl
  64
- Meter Panel (Cbf600S/Sa)
  64
- Exhaust Pipe
  65
- Muffler
  65
- Main Stand (Cbf600Sa/Na)
  67
3. Maintenance

69
- Service Information
  70
- Maintenance Schedule
  72
- Fuel Line
  73
- Throttle Operation
  74
- Air Cleaner
  75
- Crankcase Breather
  75
- Spark Plug
  76
- Valve Clearance
  77
- Engine Oil/Oil Filter
  82
  - Oil Level Inspection
    82
- Cooling System
  85
- Radiator Coolant
  85
- Secondary Air Supply System
  86
- Drive Chain
  87
- Drive Chain Slider
  91
- Brake Fluid
  92
  - Front Brake
    92
- Brake Pad Wear
  93
- Brake System
  94
  - Brake Lever Adjustment
    94
  - Brake Pedal Height Adjustment
    94
- Brake Light Switch
  95
- Headlight Aim
  95
- Clutch System
  96
- Sidestand
  96
- Suspension
  97
- Nuts, Bolts, Fasteners
  98
- Wheels/Tires
  98
- Steering Head Bearings
  99
4. Lubrication System

101
- Lubrication System Diagram
  102
- Oil Pressure Inspection
  105
- Oil Strainer
  106
- Pressure Relief Valve
  107
- Oil Pump
  108
5. Fuel System (Pgm-Fi)

115
- Component Location
  116
- Service Information
  117
- Pgm-Fi System Location
  120
- Pgm-Fi System Diagram
  121
- Pgm-Fi Connector Locations
  122
  - General Troubleshooting
    125
  - System Description
    125
- Dtc Index
  130
- Dtc Troubleshooting
  131
- Mil Troubleshooting
  150
- Mil Circuit Troubleshooting
  164
- Fuel Line Inspection
  165
  - Fuel Pressure Test
    168
- Fuel Pump
  170
- Fuel Cut-Off Relay
  172
- Fuel Tank
  173
- Air Cleaner Housing
  175
- Throttle Body
  195
- Injector
  199
- Engine Idle Speed
  204
- Iacv
  204
  - Idle Speed Inspection
    204
- Map Sensor
  206
- Iat Sensor
  207
- Bank Angle Sensor
  208
- Ect Sensor
  208
- Engine Stop Relay
  210
- Ecm
  211
- Secondary Air Supply System
  213
- Intake Air Duct
  215
- O 2 Sensor
  215
6. Cooling System

219
- System Flow Pattern
  220
- Service Information
  221
- Troubleshooting
  222
- System Testing
  223
- Coolant Replacement
  224
- Thermostat
  226
- Radiator
  229
- Radiator Reserve Tank
  235
- Water Pump
  235
7. Engine Removal/Installation

241
- Component Location
  242
  - Service Data
    243
- Crankcase Rear Cover Removal
  244
- Engine Installation
  244
- Engine Removal
  244
- Crankcase Rear Cover
  257
- Installation
  257
8. Cylinder Head/Valves

259
- Component Location
  260
- Service Information
  261
- Troubleshooting
  263
- Cylinder Compression Test
  264
- Cylinder Head Cover Removal
  264
- Cylinder Head Cover
  265
- Disassembly
  265
- Camshaft Removal
  266
- Cylinder Head Removal
  270
- Cylinder Head Disassembly
  272
- Cylinder Head Inspection
  273
- Valve Guide Replacement
  276
- Cylinder Head Assembly
  280
- Cylinder Head Installation
  282
- Camshaft Installation
  284
- Cylinder Head Cover Assembly
  288
- Cylinder Head Cover
  289
- Installation
  289
9. Clutch/Starter Clutch/Gearshift Linkage

291
- Component Location
  292
- Service Information
  293
- Troubleshooting
  294
- Right Crankcase Cover Removal
  295
- Clutch
  296
- Starter Clutch
  307
- Gearshift Linkage
  312
- Installation
  315
- Right Crankcase Cover
  315
10. Alternator

319
- Component Location
  320
- Service Information
  321
- Alternator Cover
  322
- Alternator Cover Removal
  322
- Installation
  323
  - Alternator Cover Installation
    325
11. Crankcase/Transmission

329
- Component Location
  330
- Crankcase Separation
  333
- Shift Fork/Shift Drum
  334
- Transmission
  334
- Crankcase Assembly
  344
  - Bearing Installation
    358
  - Piston Removal
    362
  - Cylinder Inspection
    365
  - Torque Values
    372
  - Front Wheel
    383
  - Steering Stem
    401
  - Bearing Replacement
    403
  - Rear Wheel
    417
  - Shock Absorber
    424
15. Hydraulic Brake

437
- Component Location
  438
- Service Information
  440
- Troubleshooting
  442
- Brake Fluid Replacement/Air Bleeding (Cbf600Sa/Na)
  443
- Brake Fluid Replacement/Air Bleeding (Cbf600S/N)
  449
- Brake Pad/Disc
  451
  - Brake Disc Inspection
    455
- Front Master Cylinder
  455
- Rear Master Cylinder
  460
- Brake Pedal
  461
- Cbf600S/N
  463
- Cbf600Sa/Na
  463
- Cbf600S/N
  466
- Cbf600Sa/Na
  466
16. Anti-Lock Brake System (Abs; Cbf600Sa/Na)

483
- Abs System Location
  484
- Abs System Diagram
  485
- Service Information
  486
- Abs Connector Locations
  487
- Abs Problem Code Index
  492
- Abs Troubleshooting
  493
- Abs Indicator Circuit
  503
- Troubleshooting
  503
- Wheel Speed Sensor
  506
- Abs Modulator
  509
- Delay Valve
  511
- Pcv
  511
17. Battery/Charging System

513
- System Diagram
  514
- Charging System Inspection
  519
- Alternator Charging Coil
  520
- Battery
  520
  - Ignition System Inspection
    527
  - Ignition Coil
    529
  - Ignition Timing
    529
  - Starter Motor
    536
- Regulator/Rectifier
  520
20. Lights/Meters/Switches

549
- System Location
  550
- Service Information
  551
- Troubleshooting
  553
- Headlight
  554
- Position Light
  557
- Turn Signal
  558
- License Light
  560
- Tail/Brake Light
  560
- (Cbf600S/Sa)
  561
- Combination Meter
  561
- (Cbf600N/Na)
  563
- Combination Meter
  563
- Speedometer/Vs Sensor
  571
- Tachometer
  573
- Engine Coolant Temperature Indicator/Ect Sensor
  575
- Engine Oil Pressure Indicator
  576
- Eop Switch
  576
- Fuel Level Sensor
  577
- Ignition Switch
  578
- Handlebar Switches
  580
- Brake Light Switch
  582
- Clutch Switch
  582
- Neutral Switch
  583
- Sidestand Switch
  584
- Horn
  585
- Turn Signal Relay
  586
- (Cbf600S/Sa)
  587
- Fan Control Relay
  587
  - Component Location
    590
  - System Diagram
    590
  - Service Information
    591
  - Key Registration Procedures
    592
  - Hiss Diagnostic Information
    595
  - Immobilizer Indicator
    600
  - (S/SA Model)
    600
  - Immobilizer Indicator
    601
  - (N/NA Model)
    601
  - Ecm
    602
  - Immobilizer Receiver
    603
    
    Wiring Diagrams
    607
    
    Poor Performance at High Speed
    617
    
    Wiring Diagram
    620
- Headlight Relay
  587

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