Smeg GW1160 User Manual
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Smeg GW1160 User Manual

Glassware washer
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GW1160 - GW4060
GLASSWARE WASHER
USER MANUAL

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Summary of Contents for Smeg GW1160

  • Page 1 GW1160 - GW4060 GLASSWARE WASHER USER MANUAL...
  • Page 2 Warranty. Any accessories may not be installed on the appliance by the user; this must be done by Smeg authorised technical staff.
  • Page 3 INFORMATION AND AFTER-SALES SERVICE FOR SMEG INSTRUMENTS DIVISION PRODUCTS Our Sales Department staff will be able to provide you with information about prices and special offers. Our After-Sales Department will be able to provide you with guidance about keeping your appliance functioning correctly and put you in touch with your nearest authorised Service Centre.

  • Page 4: Table Of Contents

    CLEANING THE DEVICE AND ITS PARTS ......................58 IF THE DEVICE IS TO BE OUT OF USE ......................... 60 REUSING THE DEVICE AFTER A PERIOD OUT OF USE ..................61 User Manual GW1160 - GW4060 Series Page 4 - 75...
  • Page 5 WATER SUPPLY TAP POSITION ........................69 14.1.3 WATER SUPPLY SYSTEM REQUIREMENTS ....................70 14.1.4 PAD ACCESSORY FOR UNPRESSURISED DEMI WATER ................71 14.2 WATER DRAIN ..............................72 DATA CONNECTION ............................74 User Manual GW1160 - GW4060 Series Page 5 - 75...

  • Page 6: Introduction

    GW1160, GW4060 series – professional glassware washing machines, laboratory glassware washers (GW – glassware washer). Smeg GW1160, GW4060 family products comply with all the prerequisites of the relevant safety regulations and the standards in force for electrical equipment. This manual describes two products series.

  • Page 7: Gw Family - Intended Use

    SMEG declines all liability for uses other than those stated above. SMEG declines all liability for any damage caused by the use of the appliance to wash glassware or instruments not approved by their manufacturers for automatic decontamination by means of thermal disinfection.

  • Page 8: Washing Trolleys And Accessories

    LABORATORY DIVISION -> PRODUCTS -> LABORATORY GLASSWARE WASHERS Smeg WD-PRINTE printer The appliance’s RS232 port can be used to connect the external Smeg WD-PRINTE printer, supplied with its own power transformer. This accessory should be used only with thermal paper, 57.5mm ± 1mm, recommended weight 55 g/m To operate this accessory, simply connect the transformer to the power socket and connect the RS232 port to the RS232 socket on the rear of the glassware washer.

  • Page 9: List Of Models

    - “GW1160-1”, “GW4060-1” indicates single-phase model: “ 1N~ ” - “GW1160-3”, “GW4060-3” indicates three-phase model, 230V between phases, no neutral: “ 3~ ” - “GW1160”, “GW4060”. If the model does not have a suffix it will be three-phase, with neutral, 400V between phases: “ 3N~ ”.

  • Page 10: Key To The Symbols Used In The Manual And On The Appliance

    CE marking; the manufacturer guarantees compliance with the EU directives applicable to the product. This symbol appears on the machine’s technical data label and in this manual. User Manual GW1160 - GW4060 Series Page 10 - 75...

  • Page 11: General Warnings

    If in doubt, contact your dealer. Once decommissioned, the appliance must be rendered unusable. Cut the power supply cable after removing the plug / disconnecting the cable from the power socket. User Manual GW1160 - GW4060 Series Page 11 - 75...

  • Page 12: Accessing And Reusing The Device After An Incomplete Cycle

    Never touch the heating elements inside the chamber. Contact Smeg authorised technical staff in the event of a failure. Do not touch the heating elements fig.
  • Page 13 4 – Front panel; the central part contains the segment display and the appliance control buttons. In the figures mentioned in this document, we use only the GW4060 front panel layout, the most complete. The same considerations and procedures apply to the GW1160 models, unless otherwise specified.

  • Page 14: Manual Door Release Procedure

    Insert a screwdriver or a rod 4 mm in diameter into the hole in the bottom of the centre of the front panel. 4. Push the pin upward until the lock is released. fig. 6 – 4060 series. Diagram showing how to release the lock by hand in any emergency. User Manual GW1160 - GW4060 Series Page 14 - 75...

  • Page 15: Description Of Controls And Programs

    Door opening Selection Selection In the figures mentioned in this document, we use only the GW4060 front panel layout, the most complete. The same considerations and procedures apply to the GW1160 models, unless otherwise specified. User Manual GW1160 - GW4060 Series...

  • Page 16: Controls - Detailed Description

    With cycle running Time left to end of current cycle With appliance in standby Maximum temperature reached in the cycle set -- : 90 With cycle running Temperature in chamber User Manual GW1160 - GW4060 Series Page 16 - 75...

  • Page 17: A0 Parameter Display

    ". The transition from one screen to the next occurs automatically after 3 seconds or by short press of the "Functions" key. fig. – The A0 value is displayed split into thousands (t) and units (u) User Manual GW1160 - GW4060 Series Page 17 - 75...

  • Page 18: Indicator Leds - Introduction

    Maintenance: filter replacement Temperature (Only for GW4060) Appliance Time: time left on maintenance display Thermal disinfection, Lack of salt identifies cycles with thermal disinfection Drying Alarm (Only for GW4060) User Manual GW1160 - GW4060 Series Page 18 - 75...

  • Page 19: Indicator Leds - Detailed Explanation

    These are inspection and maintenance operations, scheduled every 1000 cycles, which must be performed by Smeg authorised staff to keep the appliance safe and in good working order. Lack of Salt Salt must be added to the water softener reservoir in the chamber.

  • Page 20: Remaining Time

    10 – Functions button. With the cycle in progress or cycle selected, pressing the Functions button the screen displays the parameters of the washing cycle: A0 value, Temperature and Time Remaining. User Manual GW1160 - GW4060 Series Page 20 - 75...

  • Page 21: Selecting The Washing Programme

    3 Start the program: hold down the Start/Stop button. CONTROL PANEL SYMBOLS SYMBOL MEANING SYMBOL MEANING On/Off Functions Drying Decrease Drying Increase (only for GW4060) (only for GW4060) Start / Stop Door opening Selection Selection User Manual GW1160 - GW4060 Series Page 21 - 75...
  • Page 22 In order for the real times to be close to the theoretical stated times, the appliance parameters must be set appropriately, so that the time passed is calculated on the basis of the electrical connection as made. User Manual GW1160 - GW4060 Series Page 22 - 75...

  • Page 23: Brief Table Of The Programs Installed

    BRIEF TABLE OF THE PROGRAMS INSTALLED For details of the various washing program phases, always refer to the enclosed “GW1160-GW 4060 Program Table”; the brief table below is purely guideline. The programs listed below may be subject to modification for the purposes of improvement.

  • Page 24: Resins - Softener, Regeneration And Washing Phase

    Users can also select a SEPARATE DRYING CYCLE by pressing the “Drying Decrease” button for 2 seconds: the message “PdrY” appears on the display. The drying time can still be adjusted as described above. User Manual GW1160 - GW4060 Series Page 24 - 75...
  • Page 25 The drying temperature stated in the programs table (e.g. 110°C) refers to the value measured at a specific point of the Dryer duct and does not correspond to the temperature reached by the load. Temperatures in the chamber during drying never exceed 90°C. User Manual GW1160 - GW4060 Series Page 25 - 75...

  • Page 26: Custom Programs

    4.6.3 CUSTOM PROGRAMS Programs 10, 12, 13, 14 and 15 can be modified to meet specific washing requirements. Modifications can be made using the Smeg WD-TRACE software (not part of the standard package) or by Smeg authorised engineers on request.

  • Page 27: A0 Thermal Disinfection Parameter

    When calculating the parameter, only the time intervals during which the temperature is above 65°C are considered. For SMEG thermal disinfection programs, the calculation is simplified by only including the “extension” phase, when the temperature is kept constant at close to the target value set.

  • Page 28: Preparing The Load For Washing And Disinfection

    To allow effective cleaning and prevent damage to the objects for processing, glassware must be properly arranged on the most suitable supports for machine-washing. Contact Smeg for advice about the washing trolleys best suited to your needs instruments@smeg.it Items which can be dismantled must be prepared and stowed as instructed by the manufacturer.

  • Page 29: End Of Cycle

    SETUP MODE - “FUNCTIONS”. Wait about 10 minutes with the door open before removing the processed load, to allow the material in the washing chamber to cool, and if necessary to dry. User Manual GW1160 - GW4060 Series Page 29 - 75...

  • Page 30: Interrupting A Program In Execution

    3. If the cycle is interrupted and the user does not press any buttons within 1 minute: the appliance automatically switches to Reset mode fig. 18 – Display screen, Suspension of program 5: S 05 “. User Manual GW1160 - GW4060 Series Page 30 - 75...

  • Page 31: Temporary Disabling Of Demi Water - On Gw Series Only

    19 – Demi water disabling buttons. To access the function: hold down the Functions + Door opening buttons together. To select demi water disabling: Selection buttons fig. 20 – Display screen: TEMPORARY disabling of demi water; the option can be enabled and disabled using the selection buttons User Manual GW1160 - GW4060 Series Page 31 - 75...

  • Page 32: Reset Procedure

    If it is not possible to perform the RESET cycle, before calling the After-Sales Service switch the appliance off and back on and then try again. fig. 21 – RESET cycle selection buttons: hold down the Start/Stop + Functions buttons together User Manual GW1160 - GW4060 Series Page 32 - 75...

  • Page 33: Printing The Cycle And Appliance Parameters

    4.13 PRINTING THE CYCLE AND APPLIANCE PARAMETERS If the Smeg “WD-PRINTE” accessory has been installed, it is possible to force printing of the data relating: 1. To the last cycle performed: by pressing the 1 On/Off and 2 Functions keys simultaneously.

  • Page 34: Setup Mode - "Functions

    “Drying” button. Setup Item Description Appliance parameter setup - detailed explanation provided below in “Set” Parameters Cloc Date and time - detailed explanation provided below in “Cloc” Parameters User Manual GW1160 - GW4060 Series Page 34 - 75...
  • Page 35 The initial default setting is 900. The value is in units. (Display only parameter, cannot be modified). Coun Appliance total operation counter (display only parameter, cannot be modified) User Manual GW1160 - GW4060 Series Page 35 - 75...

  • Page 36: Access And Parameter Modification

    26 – Set parameters. Hold down the Start/Stop button to access the parameters. Parameter -1 sets to the dose dispensed by peristaltic pump P1. Use the Selection buttons to modify the parameter. Use the Functions button to move to another parameter. Confirm changes using the Start/Stop button. User Manual GW1160 - GW4060 Series Page 36 - 75...
  • Page 37 27 – Cloc parameters. Hold down the Start/Stop button to access the parameters, in this case identified as C1, C2, etc. Parameter C1 sets the current year. Use the Selection buttons to modify the parameter. Use the “Drying Decrease/Increase” buttons to move to another parameter. Confirm changes using the Start/Stop button. User Manual GW1160 - GW4060 Series Page 37 - 75...

  • Page 38: Set" Parameters

    Display and Setting in ml/litre, with maximum threshold of 10 ml/litre. Modification The default value of this parameter is 5ml/litre. Maximum recommended quantity with Smeg detergents: 10ml/litre. Increase and decrease with the Selection buttons. Detergent pump P2 dispensing rate. Display Only Display and Setting in ml/litre, with maximum threshold of 20 ml/litre.
  • Page 39 Test Program "Pr t". In order not to run the Test cycle "Pr t": switch Off the device to reset its condition. In the following pictures some examples of "Set" parameters are featured. User Manual GW1160 - GW4060 Series Page 39 - 75...

  • Page 40: Appliance Data Storage, Overwriting, "Set -B

    PCB. The data in the appliance’s memory can be read using the Smeg WD-TRACE software. Overwriting of the data in the appliance’s memory can be enabled or disabled using a setup parameter, Set: -b – ; for details, refer to the SETUP MODE - “FUNCTIONS”...
  • Page 41 31 – Example of cycle data stored in the appliance’s memory. User Manual GW1160 - GW4060 Series Page 41 - 75...

  • Page 42: Cloc" - Date And Time Parameters

    32 – Cloc parameters. Hold down the Start/Stop button to access the parameters, in this case identified as C1, C2, etc. Parameter C1 sets the current year, C2 the month, etc. Use the Selection buttons to modify the parameter. Use the “Functions” button to move to another parameter. Confirm changes using the Start/Stop button. User Manual GW1160 - GW4060 Series Page 42 - 75...

  • Page 43: Installation Instructions

    Fill up with salt when necessary before starting a washing program, so that any excess salt solution will immediately be removed by the water; if salty water is left inside the chamber, it may cause corrosion. Carry out a prewash to prevent this if necessary. User Manual GW1160 - GW4060 Series Page 43 - 75...

  • Page 44: Using Detergent And Neutralising Agent

    4. Detergent intake filter, fitted directly on the stainless steel pipe. b. Configuration with LEVEL SENSOR (optional on GW range): 1. Suction nozzle with integral level sensor and tapered rubber support for fitting onto the can. User Manual GW1160 - GW4060 Series Page 44 - 75...
  • Page 45 34 – Detergent intake STANDARD version. Fitting the detergent intake pipe to the can. Fit the rubber cap over the top of the can for a perfect, secure connection. The pipe is supplied complete with intake filter. User Manual GW1160 - GW4060 Series Page 45 - 75...

  • Page 46: Detergent Level Sensors - Optional

    6.2.2 DETERGENT LEVEL SENSORS - OPTIONAL The appliance can be fitted with level sensors integral in the detergent intake pipe, Smeg product "WD-LS xxx" (Level Sensor; the value of xxx may vary depending on the suction nozzle configuration required). Contact Smeg for advice about the accessory best suited to your needs and your device.

  • Page 47: Using The Detergent Dispenser - Gw Series Only

    During washing, the dispenser opens automatically. When Smeg Deterglass detergent is used, the recommended dose, for the standard cycle, 9 water liters per phase, is 27-45 g (3 – 5 g / liter), the quantity shown by the ridges on the inside rim of the dispenser.
  • Page 48 Technical data sheets are available on request from SMEG S.p.A. instruments@smeg.it N.B.: the THIRD pump, P3, is an optional accessory. Recommended detergents for GW series The following is a list of the products with which Smeg guarantees the specified washing results. Alkaline detergents: Smeg DETERLIQUID D and D2 ...
  • Page 49 In easily accessible positions. The latest versions of the safety data sheets should be requested regularly (e.g. once a year). Safety data sheets will be supplied by Smeg S.p.A. on request. DISPOSAL Information supplied in compliance with point 5.4.4.L of IEC61010-2-040:2005.

  • Page 50: Alarms And Warning Messages

    Illumination of the symbol is triggered by the number of drying system operating hours, set at 500h when the filter is new. The filter must be replaced by Smeg authorised staff. Keeping the filter in operation after the end of its useful life will lead to poor drying results. If the filter is full, the drying air flow rate is reduced.
  • Page 51 These are inspection and maintenance operations, scheduled every 1000 cycles, which must be performed by Smeg authorised staff to keep the appliance safe and in good working order. These maintenance operations are not covered by the product Warranty, which does not include the replacement of components which deteriorate due to normal wear and tear.
  • Page 52 3. Check that all the device’s connections (electricity and water) are correct and there have been no changes from the initial installation conditions. 4. Contact the Smeg After-Sales Service. fig. 39 – RESET cycle selection buttons (“Start/Stop” + “Functions”) buttons...
  • Page 53 Check the type of detergent used. AF:25 pump “ML”. Circulating pump For the user: follow the DEFAULT PROCEDURE described above. pressure too low. If the alarm does not disappear, follow the RESET PROCEDURE. User Manual GW1160 - GW4060 Series Page 53 - 75...
  • Page 54 Steam condenser water drainage AF:34 3. Blockages or restrictions in hoses. failure. For the user: follow the DEFAULT PROCEDURE described above. If the alarm does not disappear, follow the RESET PROCEDURE. User Manual GW1160 - GW4060 Series Page 54 - 75...
  • Page 55 P2 empty), the Start/Stop button will have to be pressed twice or more before the cycle can be started. (The device’s internal memory records the event but allows execution of the cycle). User Manual GW1160 - GW4060 Series Page 55 - 75...
  • Page 56 This alarm is triggered if a program is created using the WD- TRACE software using procedures not compatible for the proper performance of the cycle. Reconsider the program created phase by phase; it may be useful to compare it with an original Smeg AF:79 Program not compatible.
  • Page 57 If leaks are noticed around the device: turn off the water supply AF:96 Chamber water level incorrect. taps. For the user: follow the DEFAULT PROCEDURE described above. If the alarm does not disappear, follow the RESET PROCEDURE. User Manual GW1160 - GW4060 Series Page 57 - 75...

  • Page 58: Cleaning And Maintenance

    After cleaning, a washing cycle should be carried out without a load for processing, to remove any detergent residues. fig. 40 – The inside and outside of the device must be cleaned. User Manual GW1160 - GW4060 Series Page 58 - 75...
  • Page 59 (e.g. if glassware with paper labels is washed, inspect after each cycle - in normal conditions the filters should be cleaned once a week) to remove deposits which may adversely affect operation. User Manual GW1160 - GW4060 Series Page 59 - 75...

  • Page 60: If The Device Is To Be Out Of Use

     Disconnect the electricity supply.  Leave the door slightly open to prevent unpleasant odours from forming inside the washing chamber.  Turn off the water intake tap. User Manual GW1160 - GW4060 Series Page 60 - 75...

  • Page 61: Reusing The Device After A Period Out Of Use

    Make sure that the detergent doses are correct. Some detergents can be more corrosive than others.  Make sure that the salt tank cap is firmly closed. If the faults persist after the instructions given above have been followed, contact your nearest authorised service centre. User Manual GW1160 - GW4060 Series Page 61 - 75...

  • Page 62: Routine Inspections And Maintenance

    EVERY YEAR Contact your nearest authorised Smeg service centre to have the appliance completely checked over at the end of the warranty period and annually for successive years, or, if this occurs before the end of the year, when the “Appliance maintenance”...

  • Page 63: Technical Data

    850 x 600 x 660 overall depth is increased by +60mm Net weight 72 kg Weight of appliance + packaging 90 kg MATERIALS Washing chamber AISI 316L External surface AISI 304 User Manual GW1160 - GW4060 Series Page 63 - 75...
  • Page 64 2 (ref. 61010-1, point 3.6.6.2) STANDARDS AND CLASSIFICATION - European directive 2006/95/CE [Safety]: European Standard EN61010-1:2001, EN61010-2-040:2005 CONFORMITY - European directive 2004/108/CE [Emc] : European Standard EN61326:2006 - Other: European Standard EN 61770:2009 User Manual GW1160 - GW4060 Series Page 64 - 75...

  • Page 65: Product Dimensions - Measurements In Mm

    (max angle tolerance allowed: 0.5 °, corresponding to a maximum permissible difference in height between opposite corners of the appliance of about 5 mm). Correct levelling will ensure that the appliance operates correctly. User Manual GW1160 - GW4060 Series Page 65 - 75...
  • Page 66 Cables with connectors for correct connection are provided with the following accessories: 1. “Smeg WD-PRINTE” printer 2. PC connection cable, for communication of data by means of Smeg WD-TRACE software. fig. 45 – Diagram of connections on rear of appliance.
  • Page 67 INSTALLATION ON STAND If the device is installed on a stand (e.g. Smeg product “B6040”) with having height (base height) "HB", all the measurements of height above the supporting surface provided in this document must be increased by the said height “HB”.

  • Page 68: Electrical System Requirements

    The skilled staff are responsible for ensuring that the ground connection is in good working order. For any spare parts: use only genuine Smeg parts, ordering them from your service centre. Appliances are built for connection to the electrical mains with the following voltages (depending on the chosen model).

  • Page 69: Water Connection Fittings

    2 metres long. fig. 49 – Diagram. The water supply connections may be on the right or left of the appliance, always considering the maximum distance “I”. User Manual GW1160 - GW4060 Series Page 69 - 75...

  • Page 70: Water Supply System Requirements

    User’s responsibility: the hardness of the mains water must be checked prior to installation. The Smeg engineer will not be able to set the parameters of the appliance’s integral water softener unless the hardness of the intake water is known.

  • Page 71: Pad Accessory For Unpressurised Demi Water

    This height ensures that water is supplied to the PAD at a pressure of about 0.1 bar. SMEG declines all responsibility for any damage or injury caused by incorrect installation of the pump by unauthorised technical staff. fig. 50 –...

  • Page 72: Water Drain

    GW1160 xxx GW4060 xxx GW1160 Cxx GW4060 Cxx Note about product “families” Suffix "C" indicates "equipped with steam condenser." Any additional suffixes ".." may vary depending on the appliance version. User Manual GW1160 - GW4060 Series Page 72 - 75...
  • Page 73  A drain pipe 50 mm in diameter is recommended.  No extensions must be added to the drain hose supplied with the appliance. Any extensions might cause problems of flow-back into the chamber. User Manual GW1160 - GW4060 Series Page 73 - 75...

  • Page 74: Data Connection

    1. Connection to an optional external “Smeg WD-PRINTE” printer. The printer produces a brief report with the key cycle data. 2. PC connection for digital data storage and interaction with the appliance by means of the “Smeg WD-TRACE” program. Reference should be made to the specific instructions of the above accessories for any connection details.

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Gw4060

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