Smeg GW0160 Series User Manual
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Smeg GW0160 Series User Manual

Glassware washer
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GW0160
GLASSWARE WASHER
USER MANUAL
User manual
GW0160 Series
Page 1 - 70

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Summary of Contents for Smeg GW0160 Series

  • Page 1 GW0160 GLASSWARE WASHER USER MANUAL User manual GW0160 Series Page 1 - 70...
  • Page 2 Warranty. Any accessories may not be installed on the appliance by the user; this must be done by Smeg authorised technical staff.
  • Page 3 INFORMATION AND AFTER-SALES SERVICE FOR SMEG INSTRUMENTS DIVISION PRODUCTS Our Sales Department staff will be able to provide you with information about prices and special offers. Our After-Sales Department will be able to provide you with guidance about keeping your appliance functioning correctly and put you in touch with your nearest authorised Service Centre.

  • Page 4: Table Of Contents

    CLEANING THE DEVICE AND ITS PARTS ......................52 IF THE DEVICE IS TO BE OUT OF USE ......................... 54 REUSING THE DEVICE AFTER A PERIOD OUT OF USE ..................55 TROUBLESHOOTING ............................55 ROUTINE INSPECTIONS AND MAINTENANCE .....................56 User manual GW0160 Series Page 4 - 70...
  • Page 5 WATER INTAKE CONNECTION ........................64 14.1.2 WATER SUPPLY TAP POSITION ........................64 14.1.3 WATER SUPPLY SYSTEM REQUIREMENTS ....................65 14.1.4 PAD ACCESSORY FOR UNPRESSURISED DEMI WATER ................66 14.2 WATER DRAIN ..............................67 DATA CONNECTION ............................69 User manual GW0160 Series Page 5 - 70...

  • Page 6: Introduction

    SMEG declines all liability for uses other than those stated above. SMEG declines all liability for any damage caused by the use of the appliance to wash glassware or instruments not approved by their manufacturers for automatic decontamination by means of thermal disinfection.

  • Page 7: Defintition: "Responsible Authority" In Relation To The Device

    Definition taken from point 3.5.13 of the IEC61010-1:2001 standard. The responsible authority should be clearly identified within the facility where the appliance is used, (for example by recording the relative names and responsibilities on corporate forms). User manual GW0160 Series Page 7 - 70...

  • Page 8: Washing Trolleys And Accessories

    To view the Smeg offering of WASHING ACCESSORIES, click: LABORATORY DIVISION -> PRODUCTS -> LABORATORY GLASSWARE WASHERS Any accessories may not be installed on the appliance by the user; this must be done by Smeg authorised technical staff. Any components must always be replaced with genuine Smeg spare parts.

  • Page 9: Key To The Symbols Used In The Manual And On The Appliance

    CE marking; the manufacturer guarantees compliance with the EU directives applicable to the product. This symbol appears on the machine’s technical data label and in this manual. User manual GW0160 Series Page 9 - 70...

  • Page 10: General Warnings

    Do not use appliances which have been damaged in transit! If in doubt, contact your dealer. Once decommissioned, the appliance must be rendered unusable. Cut the power supply cable after removing the plug / disconnecting the cable from the power socket. User manual GW0160 Series Page 10 - 70...

  • Page 11: Accessing And Reusing The Device After An Incomplete Cycle

    Never touch the heating elements inside the chamber. Contact Smeg authorised technical staff in the event of a failure. Do not touch the heating elements fig.

  • Page 12: Door Opening

    To open the door without connecting the appliance to the electricity supply (useful for emergencies or in case of power blackouts), the manual release system has to be used (see next point). User manual GW0160 Series Page 12 - 70...

  • Page 13: Manual Door Release Procedure

    Insert a screwdriver or a rod 4 mm in diameter into the hole in the bottom of the centre of the front panel. 4. Push the pin upward until the lock is released. fig. 3 – Diagram showing how to release the lock by hand in any emergency. User manual GW0160 Series Page 13 - 70...

  • Page 14: Description Of Controls And Programs

    4 – Control panel. The display and indicator LEDs are in the middle and the control buttons at the sides and bottom. CONTROL PANEL SYMBOLS SYMBOL MEANING SYMBOL MEANING On/Off Functions Start / Stop Door opening Selection Selection User manual GW0160 Series Page 14 - 70...

  • Page 15: Controls - Detailed Description

    Number of phases in the program With cycle running Current phase N.B.: Washing cycles always start with a short draining phase to bring the device to the standard starting condition: this phase is User manual GW0160 Series Page 15 - 70...

  • Page 16: Aparameter Display

    ". The transition from one screen to the next occurs automatically after 3 seconds or by short press of the "Functions" key. fig. 5 – The A value is displayed split into thousands (t) and units (u) User manual GW0160 Series Page 16 - 70...

  • Page 17: Indicator Leds - Introduction

    6 – In the front panel display area: digit area in the centre with indicator LEDs around the perimeter SIMBOLI LED SIMBOLO SIGNIFICATO SIMBOLO SIGNIFICATO Appliance maintenance Lack of salt , thermal disinfection Temperature Alarm Time: time left on display Thermal disinfection, identifies cycles with thermal disinfection User manual GW0160 Series Page 17 - 70...

  • Page 18: Indicator Leds - Detailed Explanation

    These are inspection and maintenance operations, scheduled every 1000 cycles, which must be performed by Smeg authorised staff to keep the appliance safe and in good working order. Lack of Salt Salt must be added to the water softener reservoir in the chamber.
  • Page 19 7 – Functions button. With the cycle in progress or cycle selected, pressing the Functions button the screen displays the parameters of the washing cycle: A value, Temperature and Time Remaining. User manual GW0160 Series Page 19 - 70...

  • Page 20: Selecting The Washing Programme

    8 – Standard procedure for starting a cycle. 1 Select the program using the Selection buttons. 2 Check the program parameters: Functions button. 3 Start the program: hold down the Start/Stop button. CONTROL PANEL SYMBOLS SYMBOL MEANING SYMBOL MEANING On/Off Functions Start / Stop Door opening Selection Selection User manual GW0160 Series Page 20 - 70...
  • Page 21 In order for the real times to be close to the theoretical stated times, the appliance parameters must be set appropriately, so that the time passed is calculated on the basis of the electrical connection as made. User manual GW0160 Series Page 21 - 70...

  • Page 22: Brief Table Of The Programs Installed

    The appliance decides when a resin regeneration and washing cycle is needed depending on the hardness set and the quantity of water treated. Resin regeneration and washing cycles are performed at the start of a washing cycle, to avoid the risk that standing brine (salt and water) might cause corrosion. User manual GW0160 Series Page 22 - 70...

  • Page 23: Thermal Disinfection Parameter

    When calculating the parameter, only the time intervals during which the temperature is above 65°C are considered. For SMEG thermal disinfection programs, the calculation is simplified by only including the “extension” phase, when the temperature is kept constant at close to the target value set.

  • Page 24: Preparing The Load For Washing And Disinfection

    To allow effective cleaning and prevent damage to the objects for processing, glassware must be properly arranged on the most suitable supports for machine-washing. Contact Smeg for advice about the washing trolleys best suited to your needs instruments@smeg.it Items which can be dismantled must be prepared and stowed as instructed by the manufacturer.

  • Page 25: End Of Cycle

    SETUP MODE - “FUNCTIONS”. Wait about 10 minutes with the door open before removing the processed load, to allow the material in the washing chamber to cool, and if necessary to dry. User manual GW0160 Series Page 25 - 70...

  • Page 26: Interrupting A Program In Execution

    Special options must be confirmed by pressing the “Start/Stop” button; after confirmation, the program display returns to the screen. If the option is not confirmed, after 10 seconds without any action the system quits the option and the last parameter set is maintained. User manual GW0160 Series Page 26 - 70...

  • Page 27: Delayed Start - Starting The Program And Display

    At the end of the delay time: the program starts and from this point onward the contents of the display are the same as for a normal cycle. fig. 13 – Once the cycle start command is given, the display alternates the program selected with the time remaining before it actually starts. User manual GW0160 Series Page 27 - 70...
  • Page 28 14 – Example of use of the delayed start to set a delay of 1 h User manual GW0160 Series Page 28 - 70...

  • Page 29: Temporary Disabling Of Demi Water

    15 – Demi water disabling buttons. To access the function: hold down the Functions + Door opening buttons together. To select demi water disabling: Selection buttons fig. 16 – Display screen: TEMPORARY disabling of demi water; the option can be enabled and disabled using the selection buttons User manual GW0160 Series Page 29 - 70...

  • Page 30: Deleting "Delayed Start" - "No Demi" Settings

    If it is not possible to perform the RESET cycle, before calling the After-Sales Service switch the appliance off and back on and then try again. fig. 17 – RESET cycle selection buttons: hold down the Start/Stop + Functions buttons together User manual GW0160 Series Page 30 - 70...

  • Page 31: Setup Mode - "Functions

    1. USER Level (1111) 2. SUPERUSER Level (provided by the installation engineer) 3. ENGINEER Level 4. SMEG Level ACCESSING THE SETUP MODE / ENTERING THE PASSWORD Hold the Functions button (4) down for 5 seconds. 4 dashes appear on the display.
  • Page 32 The parameter is displayed on two consecutive screens. The value in thousands appears with the suffix “t”, the units with suffix “u”. PrEn Setting which allows display and selection only of the washing programs actually of interest. User manual GW0160 Series Page 32 - 70...

  • Page 33: Access And Parameter Modification

    21 – Set parameters. Hold down the Start/Stop button to access the parameters. Parameter -1 sets to the dose dispensed by peristaltic pump P1. Use the Selection buttons to modify the parameter. Use the Functions button to move to another parameter. Confirm changes using the Start/Stop button. User manual GW0160 Series Page 33 - 70...
  • Page 34 22 – Cloc parameters Hold down the Start/Stop button to access the parameters, in this case identified as C1, C2, etc. Parameter C1 sets the current year. Use the Selection buttons to modify the parameter. Press the Function button quickly to move to another parameter. Confirm changes using the Start/Stop button User manual GW0160 Series Page 34 - 70...

  • Page 35: Set" Parameters

    Display Setting in ml/litre, with maximum threshold of 10 ml/litre. Modification The default value of this parameter is 5ml/litre. Maximum recommended quantity with Smeg detergents: 10ml/litre. Increase and decrease with the Selection buttons. Detergent pump P2 dispensing rate. Display and Display Setting in ml/litre, with maximum threshold of 20 ml/litre.

  • Page 36: Cloc" - Date And Time Parameters

    “CLOC” – DATE AND TIME PARAMETERS The Cloc parameter (an abbreviation of “CLOCK”), is used to modify the current date and time. This parameter can be modified with just the user password. The modification procedure is: User manual GW0160 Series Page 36 - 70...
  • Page 37 4. Start/Stop button (2): hold pressed to confirm the modification 5. Door opening button (5): hold pressed to quit the parameter being modified and the Cloc function. During modification, the parameter concerned flashes. User manual GW0160 Series Page 37 - 70...
  • Page 38 C1 sets the current year, C2 the month, etc. Use the Selection buttons to modify the parameter. Use the “Functions” button to move to another parameter. Confirm changes using the Start/Stop button. User manual GW0160 Series Page 38 - 70...

  • Page 39: Setting The "Pren" "Program Enabling" Function

    Buttons for Selection - Modification of the selected parameter (switch from “on” to “oF” to disable display of the program on the screen). Start / Stop – hold down to confirm the modification. Door opening – hold down: to quit the screen used for display/modification. User manual GW0160 Series Page 39 - 70...

  • Page 40: Installation Instructions

    Once the appliance has been installed correctly, it must be prepared for use as follows:  Fill up with regenerating salt.  Add detergent and neutralising agent and any other chemicals used. User manual GW0160 Series Page 40 - 70...

  • Page 41: Use Of The Water Softener

    Fill up with salt when necessary before starting a washing program, so that any excess salt solution will immediately be removed by the water; if salty water is left inside the chamber, it may cause corrosion. Carry out a prewash to prevent this if necessary. User manual GW0160 Series Page 41 - 70...

  • Page 42: Using Detergent And Neutralising Agent

    2. a support, a conical rubber fitting, for positioning the intake pipe correctly; 3. the silicone hose for connection between stainless steel intake pipe and peristaltic pump. 4. Detergent intake filter, fitted directly on the stainless steel pipe. User manual GW0160 Series Page 42 - 70...
  • Page 43 27 – Detergent intake system layout Fitting the detergent intake pipe to the can. Fit the rubber cap over the top of the can for a perfect, secure connection. The pipe is supplied complete with intake filter. User manual GW0160 Series Page 43 - 70...

  • Page 44: Using The Detergent Dispenser

    During washing, the dispenser opens automatically. When Smeg Deterglass detergent is used, the recommended dose, for the standard cycle, 9 water liters per phase, is 27-45 g (3 – 5 g / liter), the quantity shown by the ridges on the inside rim of the dispenser.

  • Page 45: Recommended Detergents

    One of the fundamental factors in achieving a good washing process is the type of detergents used. Smeg guarantees excellent washing results with the use of the products recommended below. Contact your Smeg dealer for advice about the types of detergents suitable for your application, and their modes of use.
  • Page 46 In easily accessible positions. The latest versions of the safety data sheets should be requested regularly (e.g. once a year). Safety data sheets will be supplied by Smeg S.p.A. on request. DISPOSAL Information supplied in compliance with point 5.4.4.L of IEC61010-2-040:2005.

  • Page 47: Alarms And Warning Messages

    These are inspection and maintenance operations, scheduled every 1000 cycles, which must be performed by Smeg authorised staff to keep the appliance safe and in good working order. These maintenance operations are not covered by the product Warranty, which does not include the replacement of components which deteriorate due to normal wear and tear.
  • Page 48 3. Check that all the device’s connections (electricity and water) are correct and there have been no changes from the initial installation conditions. 4. Contact the Smeg After-Sales Service. fig. 31 – RESET cycle selection buttons (“Start/Stop” + “Functions”) buttons...
  • Page 49 “EVF” may have failed. Also check that there are no leaks from the appliance (no water around it). If there are leaks: turn off all water supply taps at once and contact the After-Sales Service. User manual GW0160 Series Page 49 - 70...
  • Page 50 If the alarm does not disappear, follow the RESET PROCEDURE. Water leak from chamber. Alarm Turn off the water supply taps. AF:74 only enabled with the Aquastop Contact the After-Sales Service. accessory fitted. User manual GW0160 Series Page 50 - 70...
  • Page 51 If leaks are noticed around the device: turn off the water supply AF:96 Chamber water level incorrect. taps. For the user: follow the DEFAULT PROCEDURE described above. If the alarm does not disappear, follow the RESET PROCEDURE. User manual GW0160 Series Page 51 - 70...

  • Page 52: Cleaning And Maintenance

    (the cables fitted are marked with their types and characteristics). This replacement may only be made by authorised technical staff. Use genuine Smeg spare parts. WARNING Any work done on the appliance by unauthorised staff is not covered by the warranty and is performed under the user’s responsibility.
  • Page 53 (e.g. if glassware with paper labels is washed, inspect after each cycle - in normal conditions the filters should be cleaned once a week) to remove deposits which may adversely affect operation. User manual GW0160 Series Page 53 - 70...

  • Page 54: If The Device Is To Be Out Of Use

     Disconnect the electricity supply.  Leave the door slightly open to prevent unpleasant odours from forming inside the washing chamber.  Turn off the water intake tap. User manual GW0160 Series Page 54 - 70...

  • Page 55: Reusing The Device After A Period Out Of Use

    Make sure that the detergent doses are correct. Some detergents can be more corrosive than others.  Make sure that the salt tank cap is firmly closed. If the faults persist after the instructions given above have been followed, contact your nearest authorised service centre. User manual GW0160 Series Page 55 - 70...

  • Page 56: Routine Inspections And Maintenance

    EVERY YEAR Contact your nearest authorised Smeg service centre to have the appliance completely checked over at the end of the warranty period and annually for successive years, or, if this occurs before the end of the year, when the “Appliance maintenance”...

  • Page 57: Technical Data

    +110mm +150mm 850 x 600 x 710 / 760 (depending model installed). Net weight 72 kg Weight of appliance + packaging 90 kg MATERIALS Washing chamber AISI 304L External surface AISI 304 User manual GW0160 Series Page 57 - 70...
  • Page 58 IEC61010-1(ed.2), IEC61010-2-040(ed.1), CAN/CSA C22.2 No. models 61010-1-04 / UL 61010-1, 2nd Edition - European directive 2006/95/CE [Sicurezza]: European Standard EN61010-1:2001, EN61010-2-040:2005 CONFORMITY - Other models - European directive 2004/108/CE [Emc] : European Standard EN61326:2006 User manual GW0160 Series Page 58 - 70...
  • Page 59 - European directive 2011/65/CE (RoHS 2) : European Standard EN 50581 :2012 - Other: European Standard EN 61770:2009 - Other: European Standard EN 61770:2009 User manual GW0160 Series Page 59 - 70...

  • Page 60: Product Dimensions - Measurements In Mm

    The appliance must be positioned with its back near a wall (with a gap of at least 10 mm) and must be installed by an authorised SMEG engineer. The installer engineer is responsible for the correct operation of the appliance after installation and must also provide the user with all information required for its correct use.
  • Page 61 INSTALLATION ON STAND If the device is installed on a stand (e.g. Smeg product “B6040”) with having height (base height) "HB", all the measurements of height above the supporting surface provided in this document must be increased by the said height “HB”.

  • Page 62: Electrical System Requirements

    Omnipolar: must break all live conductors; b. Easily accessible to the user; c. Easily operated (no tool must be required); d. Located in close proximity to the appliance; e. Clearly marked as the appliance circuit-breaker. User manual GW0160 Series Page 62 - 70...
  • Page 63 208V ~ / 60Hz / 29A / 6000W. The electrical conversion must be carried out by authorised technical staff. Reference document: device electrical wiring diagram. Any components must always be replaced with genuine Smeg spare parts. User manual GW0160 Series...

  • Page 64: Water Connection Fittings

    Note to prevent the risk of clogging or damage: if the water pipe is new or has been unused for a long time, before connecting the water supply make sure that the water is clear and free of impurities. User manual GW0160 Series Page 64 - 70...

  • Page 65: Water Supply System Requirements

    User’s responsibility: the hardness of the mains water must be checked prior to installation. The Smeg engineer will not be able to set the parameters of the appliance’s integral water softener unless the hardness of the intake water is known.

  • Page 66: Pad Accessory For Unpressurised Demi Water

    This height ensures that water is supplied to the PAD at a pressure of about 0.1 bar. SMEG declines all responsibility for any damage or injury caused by incorrect installation of the pump by unauthorised technical staff. fig. 41 – Unpressurised tank, height above appliance installation surface.

  • Page 67: Water Drain

    43 – Drain connection. Drain connections – 65 cm < H < 80 cm. Height difference “X”: only use original drain hoses and the “hose guide” elbows provided. The height difference “X” between the drain connection and the highest point of the hose must never exceed 20 cm. X < 20cm. User manual GW0160 Series Page 67 - 70...
  • Page 68  A drain pipe 50 mm in diameter is recommended.  No extensions must be added to the drain hose supplied with the appliance. Any extensions might cause problems of flow-back into the chamber. User manual GW0160 Series Page 68 - 70...

  • Page 69: Data Connection

    The device is fitted with a data communication port which can be accessed by removing parts of its casing and is therefore for the use of authorised engineers only. The RS232 port may only be used for interaction with the device by means of the Smeg “TRACELOG” program. The RS-232 cable used for the connection must have the following characteristics:...
  • Page 70 Smeg S.p.A. Instruments Division Via Leonardo da Vinci, 4 – 42016 Guastalla (RE) Italy Tel. +39 0522 8211 – Fax +39 0522 821 592 E-Mail: instruments@smeg.it – service.instruments@smeg.it www.smeg-instruments.com User manual GW0160 Series Page 70 - 70...

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