Power Supply; Troubleshooting Procedure - Honeywell 208414 Installation Instructions Manual

208414, 208415 REPLACEMENT POWER SUPPLY KIT FOR ELECTRONIC AIR CLEANER
Check Led (Air Cleaners With W8600E)
The CHECK LED is on the W8600E. It lights to indicate
the following problems: excessive dirt loading (beyond
that required to activate the WASH LED), partial shorting
of the collector, continuous ionizer or collector arcing,
power supply failure, excessive ionizer current, or any
condition causing a major reduction in high voltage.

Power Supply

WARNING
ELECTRIC SHOCK HAZARD.
CAN CAUSE PERSONAL INJURY.
Always turn off power and remove access door
before removing the power box or its cover.
TROUBLESHOOTING AIR CLEANERS WITH SOLID STATE PERFORMANCE INDICATOR.
CORRECT
WIRING.
WIRING
NOT OK
CHECK WIRING BETWEEN
W8600E AND AIR CLEANER.
USE MAX NO. 18 4-WIRE
THERMOSTAT CABLE
CONNECTED 1(G) TO 1(G),
2(Y) TO 2(Y), 3(R) TO 3(R),
AND 4(B) TO 4(B).
WIRING OK
REPLACE
3
W8600E.
1
FOR POWER SUPPLY REPLACEMENT, SEE FORM 69-0776.
2
W8600E HAS THREE LIGHT-EMITTING DIODES (LEDS):
ON, WASH, AND CHECK.
3
W8600E OPERATION CAN BE CHECKED SEPARATELY.
SEE W8600E INSTRUCTIONS.
Fig. 7. Troubleshooting air cleaners with solid-state performance indicator.
START
MAKE SURE ELECTRONIC
CELL(S) ARE CLEAN, DRY
AND PROPERLY INSTALLED.
MAKE SURE PREFILTER(S)
ARE IN CABINET SLOT
FARTHEST FROM FURNACE.
TURN ON ELECTRONIC AIR
CLEANER AND SYSTEM
FAN.
CHECK NEON LIGHT.
ON
PUSH TEST BUTTON AND
LISTEN FOR SNAPPING
SOUND.
YES
OFF
CHECK ON LED IN
2
W8600E
ON
OFF
DEPRESS AND HOLD DOWN
TEST BUTTON. CHECK
LED IN W8600E
2
SHOULD COME ON
ON
TURN OFF AIR CLEANER
AND REMOVE CELL(S)
ONLY (NOT PREFILTERS).
CLOSE ACCESS DOOR
AND TURN ON AIR CLEANER.
WASH LED IN W8600E
2
SHOULD COME ON.
OFF
ON
ELECTRONIC AIR CLEANER
AND W8600E ARE OK.
The solid state power supply assembly has no field
serviceable components. If troubleshooting indicates a
power supply or solid state performance indicator problem,
replace the entire power supply assembly.

Troubleshooting Procedure

The electronic air cleaner Troubleshooting chart shows
how to quickly isolate an air cleaner problem. The primary
diagnostic tools are the neon light and the test button .
Some steps require a meter. See Fig. 7.
TO USE THIS CHART:
1. FOLLOW THE STEPS IN ORDER; DO NOT SKIP AROUND.
2. EACH TIME YOU ISOLATE AND FIX A PROBLEM, GO BACK TO START.
3. REPEAT ALL THE STEPS UNTIL THE AIR CLEANER CHECKS OUT OK.
RISK OF ELECTRIC SHOCK
THESE SERVICING INSTRUCTIONS ARE FOR USE BY QUALIFIED PERSONNEL
ONLY. TO REDUCE RISK OF ELECTRIC SHOCK, DO NOT PERFORM ANY
SERVICING OTHER THAN CONTAINED IN THE OPERATING INSTRUCTIONS
UNLESS YOU ARE QUALIFIED TO DO SO.
PUSH TEST BUTTON
OFF
AND LISTEN FOR
SNAPPING SOUND.
NO
NO
TURN OFF AIR CLEANER
AND REMOVE CELL(S)
ONLY (NOT PREFILTERS).
CLOSE ACCESS DOOR
AND TURN ON
AIR CLEANER.
CHECK NEON LIGHT.
ON
INSPECT CELL(S) FOR:
BENT COLLECTOR
•
PLATES
BROKEN IONIZER
•
WIRES
DIRT ON INSULATORS
•
DAMAGED IONIZER
•
OR COLLECTOR
CONTACT TABS
YES
REPAIR OR
REPLACE
NO
CELL(S).
WITH OHMMETER,
CHECK FOR SHORT
BETWEEN:
• CELL FRAME AND
IONIZER SECTION
• CELL FRAME AND
COLLECTOR SECTION
CELL
SHORTED
INFINITE
REPLACE
RESISTANCE
CELL.
CELL OK.
5
WARNING
YES
REPLACE LIGHT ASSEMBLY.
WARNING
THIS STEP EXPOSES
DANGEROUSLY HIGH
VOLTAGE. ONLY A
QUALIFIED SERVICE
TECHNICIAN SHOULD
OFF
ATTEMPT THIS STEP.
CHECK FOR CORRECT INPUT
VOLTAGE ACROSS P1 AND P2
TERMINALS ON POWER SUPPLY.
NO
YES
FIX
WIRING.
TURN OFF AIR CLEANER,
REPLACE CELLS(S) AND
DISCONNECT FOUR W8600E
LEADS AT AIR CLEANER.
REPLACE ACCESS DOOR.
TURN ON AIR CLEANER. PUSH
TEST BUTTON AND LISTEN
FOR SNAPPING SOUND.
NO
YES
REPLACE
POWER
1
BOX OR
POWER SUPPLY.
AIR CLEANER OK. TURN OFF
AIR CLEANER AND RECONNECT
W8600E LEADS 1(G) TO 1(G),
2(Y) TO 2(Y), 3(R) TO 3(R), AND
4(B) TO 4(B).
M5609E
69-1136—1