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10" HEAVY-DUTY TABLE SAW
MODEL G1023Z, ZX & ZX3
INSTRUCTION MANUAL
COPYRIGHT © NOVEMBER 2001 BY GRIZZLY INDUSTRIAL, INC
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED NOVEMBER 2002, PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF
THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS
ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Table of Contents
Related Manuals for Grizzly ZX
Summary of Contents for Grizzly ZX
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Page 1: Instruction Manual
INSTRUCTION MANUAL COPYRIGHT © NOVEMBER 2001 BY GRIZZLY INDUSTRIAL, INC WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED NOVEMBER 2002, PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. - Page 2 Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
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Page 3: Table Of Contents
FENCE & RAILS ...19 SWITCH ...19 DUST HOOD...20 MOTOR COVER ...20 MOTOR BRACE ...21 GUARD BRACKET ...21 HANDWHEEL ...22 TABLE INSERT...22 SAW BLADE ...23 BLADE GUARD/SPLITTER ...23-25 MITER GAUGE ...26 START UP...27 RECOMMENDED ADJUSTMENTS ...27 OPERATIONS BLADE SELECTION ...28-29 CROSSCUTTING ...30 RIPPING ...31... -
Page 4: Safety Page Safety Rules For All Tools
G1023Z Series Heavy-Duty 10'' Table Saw VISITORS... - Page 5 13. NEVER OVERREACH. Keep proper foot- ing and balance at all times. G1023Z Series Heavy-Duty 10'' Table Saw 14. MAINTAIN TOOLS WITH CARE. Keep 15. DISCONNECT TOOLS before servicing 16. REDUCE THE RISK OF UNINTENTION-...
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Page 6: Additional Safety Instructions For Table Saws
11. CUTOFF TABLES: Use adequate support to the rear and sides of the saw table for wide or long workpieces. 12. HAND SAFETY: Avoid awkward cutting operations and hand positions where a sudden slip could cause your hand to move into the saw blade. -
Page 7: Avoiding Kickback
At the same time, the push stick keeps the operator’s hand safely away from the rotation of the saw blade as shown in Figure 1. See the template on Page 57 of the manual for construction details, or purchase one from the Grizzly catalog or website. - Page 8 We also carry a wide selection of table inserts (Figure 2) in the Grizzly catalog or website. Be sure to hold the insert firmly in place with a piece of wood when creating slots. Never hold the table insert with your hand while cutting new slots.
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Page 9: Introduction Commentary
SECTION 2: INTRODUCTION Commentary We are proud to offer the Grizzly Model G1023Z Series Table Saw. The Model G1023Z Series is part of a growing Grizzly family of fine wood- working machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer... -
Page 10: Circuit Requirements
The circuit you use should be dedicated, (i.e., the machine should provide the only draw from that circuit). If frequent circuit failures occur when using this machine, contact Department or your local electrical contractor. G1023Z Series Heavy-Duty 10'' Table Saw Service... -
Page 11: G1023Zx
The motor supplied with the Model ZX is a 5 HP 220V single-phase motor. Under normal 220V use, the motor draws approximately 25 amps. -
Page 12: G1023Zx3
The circuit you use should be dedicated, (i.e., the machine should provide the only draw from that circuit). If frequent circuit failures occur when using this machine, contact Department or your local electrical contractor. G1023Z Series Heavy-Duty 10'' Table Saw Service... -
Page 13: Grounding
Operating this machine when it is not properly grounded can result in electric shock or electro- cution. G1023Z Series Heavy-Duty 10'' Table Saw Extension Cord Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or better. -
Page 14: Machine Features Terms & Definitions
It is important that you read and become familiar with them before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: Metal shaft extending from the drive mechanism, to which the cutting blade is attached. -
Page 15: Main Features
Set up and operation instructions will be easier to understand if you become familiar with the loca- tion and names of the basic features. Match up the feature list below with the letters in Figure 8 to identify the table saw feature loca- tions. ⁄ "... -
Page 16: Set Up
Box 2: Piece Inventory Sharp edges on metal parts may cause person- al injury. Examine the edges of all metal parts before handling. Figure 9A. Shop Fox ® fence components. Figure 9B. Motor cover assembly. G1023Z Series Heavy-Duty 10'' Table Saw... - Page 17 10. Standard Blade Table Insert 11. Dust Port 12. Cleanout Door 13. Hardware Bag 14. Table Saw Unit (Not Shown) G1023Z Series Heavy-Duty 10'' Table Saw Figure 9C. G1023Z Series component layout. The hardware bag should contain the follow- ing:...
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Page 18: Hardware Recognition Chart
Hardware Recognition Chart Use this chart to match up hardware pieces during the assembly process! -16- G1023Z Series Heavy-Duty 10'' Table Saw... -
Page 19: Clean Up
The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this waxy oil with a solvent clean- er or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. The machine will operate best when the waxy oil is removed from all moving and sliding parts. -
Page 20: Beginning Assembly
14mm open end wrenches and a 3mm Allen wrench. -18- Extension Wings keep To attach the extension wings to the saw: Attach the left wing to the table using the (3) ⁄ "-16 x 1 provided. Adjust the wing reasonably flush with the table and do not tighten the bolts completely at this time. -
Page 21: Extension Wings
Masking Tape Figure 10. Using tape to shim for wing alignment. G1023Z Series Heavy-Duty 10'' Table Saw Fence & Rails Your Model G1023Z Series comes with a Shop ® Brand Fence & Rails. Refer to the manual included in the fence box for assembly instruc- tions. -
Page 22: Dust Hood
To mount the dust hood and cleanout door: Mount the cleanout door into the square hole on the lower left side of the saw base. Using (4) #8 x ⁄ " Self Tapping Screws and #8 Flat Washer, screw the dust hood to the cleanout door. -
Page 23: Motor Brace
To install the blade guard assembly: ⁄ "-18 blade guard mounting Thread the shaft into the mounting location on the back of the table saw base as shown in Figure Secure the blade guard mounting shaft with the included ⁄ "-18 hex bolt. -
Page 24: Handwheel
Make sure it never contacts any part of the table insert. Repeat Step 6 with the blade in the 45° posi- tion. Figure 16. Setscrews on each corner of insert. G1023Z Series Heavy-Duty 10'' Table Saw... -
Page 25: Saw Blade
Install the saw blade onto the arbor. Ensure that the blade teeth point toward you as you stand at the front of the saw. Slide on the flange and thread the arbor nut back on. - Page 26 4. Next, set a straightedge against the face of the saw blade and the blade splitter as shown in Figure 20. If the blade splitter is properly aligned, please skip ahead to Page 26; otherwise, continue with the next step.
- Page 27 Re-adjust the blade to 90°, then raise and lower it through the full range. There should be no contact between the blade, the base, the table insert, or any other part of the saw. If there is contact, repeat Steps 8-12. -25-...
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Page 28: Miter Gauge
Setscrew Stop Screw Jam Nut Figure 23. Miter gauge adjustment points. G1023Z Series Heavy-Duty 10'' Table Saw Stop Link... -
Page 29: Start Up
STOP button in case you need to shut the machine off immediately. The machine should run smoothly with little or no vibration. G1023Z Series Heavy-Duty 10'' Table Saw For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine. -
Page 30: Operations
Blade Selection Choosing the correct blade for the job is essential for the safe and efficient use of your table saw. Rip Blade: Used for cutting with the grain. 10" rip blades have between 20-40 teeth (Figure 25), flat-top ground tooth profile (Figure 30) and large gullets to allow for large chip removal. -
Page 31: Blade Selection
This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw. Figure 30. Various saw tooth cutting profiles. -29-... -
Page 32: Crosscutting
Hold the workpiece against the miter gauge and line up the cut with the blade. -30- Turn on the saw and allow it to come to full speed. Hold the workpiece firmly against the face of the miter gauge and ease it into the blade as shown in Figure 31. -
Page 33: Ripping
Plug the saw into the power source, and turn on the saw and allow it to come to full speed. The jointed edge of the workpiece must be slide against the fence during the cutting operation. -
Page 34: Dado Operations
Reconnect the saw to the power source. With one finger ready to push the OFF but- ton, turn the saw on. The blade should run smooth with no vibrations or wobbling. When the blade has reached full speed, per- form a test cut with a scrap piece of wood. - Page 35 Failure to follow this warning could result in serious personal injury. Turn on the saw and allow the blade to reach full speed. Perform a test cut on a scrap piece of wood.
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Page 36: Rabbet Operations
Commonly used in furniture joinery, a rabbet is a straight groove cut in the edge of the workpiece. Rabbets can be cut using either a dado blade (Figure 29) or a standard saw blade. Rabbet operations present very real haz- ards requiring proper procedures to avoid serious injury. - Page 37 10. Remove the sacrificial fence from the metal fence. 11. Using a bandsaw or jig saw, cut the marked blade profile from the sacrificial fence. 12. Re-attach the sacrificial fence to the metal fence with screws or clamps.
- Page 38 Failure to follow this warning could result in serious personal injury. Reconnect the saw to the power source and turn the saw on.
- Page 39 If the cut is satisfactory, repeat with your fin- ish stock. Always turn the saw off and wait until the blade has come to a complete stop before adjusting the fence. Failure to follow this warning could result in serious personal injury.
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Page 40: Maintenance
-38- Regular periodic maintenance on your Model G1023Z Series Table Saw will ensure its optimum mainte- performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: 1. -
Page 41: Lubrication
For long term storage, use products such as Boeshield T-9 ® . Both of these products are available in the Grizzly catalog. V-Belt To ensure optimum power transmission from the motor to the blade, the V-belts must be in good condition and operate under the proper tension. -
Page 42: V-Belt
Pull off the old V-belts and replace them with new ones. Have the number from the belt ready when calling the service department for replacements. Raise the arbor and remove the board to adjust the V-belt tension. Tighten the motor mount bolt. G1023Z Series Heavy-Duty 10'' Table Saw... -
Page 43: Maintenance Log
Maintenance Log Maintenance Performed Date Approximate Hours Of Use G1023Z Series Heavy-Duty 10'' Table Saw -41-... -
Page 44: 45˚ & 90˚ Stops
45˚ Stop Bolt 45˚ & 90˚ Stops Set your blade angle at zero as shown on the angle indicator on the front of the saw and raise the blade several inches above the table. Place a machinist’s square flat on the table and slide it alongside the blade. -
Page 45: Blade Parallelism
Blade Parallelism Your table saw will give the best results if the miter slot and the rip fence are adjusted parallel to the blade. If either of these are not exactly par- allel, your cuts and your finished work will be lower in quality, but more important, this condition increases the risk of kickback. -
Page 46: Blade Parallelism
-44- 45˚ Bevel #1 Shim #2 Shim Figure 43. 45° blade parallelism measurement. 45˚ Bevel #1 Shim #2 Shim Figure 44. 45° blade parallelism measurement. G1023Z Series Heavy-Duty 10'' Table Saw #4 Shim #3 Shim #4 Shim #3 Shim... -
Page 47: Blade Alignment
– get assis- tance. G1023Z Series Heavy-Duty 10'' Table Saw 4. Reattach the table, making sure there is ade- 5. If the blade is still contacting the insert, 6. Recheck the blade to miter slot adjustments,... - Page 48 7. If the blade is still contacting the insert, repeat Steps 1-6. Check all other adjust- ments. 8. Recheck the blade to miter slot adjustments, and adjust as necessary. -46- G1023Z Series Heavy-Duty 10'' Table Saw...
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Page 49: Wiring Diagram
G1023Z Series Heavy-Duty 10'' Table Saw -47-... - Page 50 -48- G1023Z Series Heavy-Duty 10'' Table Saw...
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Page 52: Closure
Grizzly Service Department. Trained ser- vice technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069... -
Page 53: Data Sheet
Wings ...Ground Cast Iron Motor: Type (G1023Z & ZX / G1023ZX3) ...TEFC Capacitor Start Induction / Three-Phase Horsepower (G1023Z / G1023ZX / G1023ZX3) ...3 HP ⁄ 5 HP / 5 HP Phase (G1023Z / G1023ZX / G1023ZX3) ...Single / Single / Three Voltage ...220V... -
Page 54: Parts Breakdowns & List
-52- G1023Z Series Heavy-Duty 10'' Table Saw... - Page 55 055 P1023055 MOTOR PULLEY 056 P1023056 MOTOR 3 HP 220V 56A P1023056A MOTOR 5 HP 220V 56B P1023056B MOTOR 5 HP 3-PHASE G1023Z Series Heavy-Duty 10'' Table Saw REF# PART# 057 PB76 058 PB03 060 PB07 061 PW07 "-16 062 P1026062 063 P1023063 ⁄...
- Page 56 536 P1023536 537 P1023537 ⁄ " 538 PB26 539 PW06 540 PN05 541 PB07 542 PW07 543 PN02 G1023Z Series Heavy-Duty 10'' Table Saw DESCRIPTION SUPPORTING ARM PIVOT PIN RETAINER RETAINER SPRING SPACER SPLITTER PAWL ROLL PIN 4 X 22...
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Page 57: Troubleshooting
Hand wheels won’t turn. Bullets are wedged. Roll pin or setscrew in worm gear is contacting geared trunnion. G1023Z Series Heavy-Duty 10'' Table Saw CORRECTIVE ACTION Check power line for proper voltage. Inspect all lead connections on motor for loose or open con- nections. - Page 58 Notes -56- G1023Z Series Heavy-Duty 10'' Table Saw...
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Page 59: Push Stick Pattern
G1023Z Series Heavy-Duty 10'' Table Saw -57-... -
Page 60: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. -
Page 61: Warranty Card
Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________... - Page 62 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
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