Grizzly G0597 Owner's Manual

Grizzly G0597 Owner's Manual

Industrial bench grinder
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MODEL
G0596/G0597/G0598/G0599
INDUSTRIAL BENCH GRINDER
OWNER'S MANUAL
COPYRIGHT © JANUARY, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC7907 PRINTED IN TAIWAN

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Summary of Contents for Grizzly G0597

  • Page 1 G0596/G0597/G0598/G0599 INDUSTRIAL BENCH GRINDER OWNER'S MANUAL COPYRIGHT © JANUARY, 2006 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #PC7907 PRINTED IN TAIWAN...
  • Page 2 ���� ������ �������� �������� ������ ������������ �� ��� ������ ������ ���������� ����������� ��� ������� �� ���� ������������������ ������� �� ����� ���������� ��� ������ ��� ������������ ����� �� ���� ������ ��� ������ �� ������� �������� ������� ��������� ����������� ������������� �� ������ ���...
  • Page 3: Table Of Contents

    SECTION 6: SERVICE ... 18 Troubleshooting ... 18 110V Wiring Diagram G0596 ... 19 Single Phase ... 19 220V Wiring Diagram G0597/G0598 ... 20 Single Phase ... 20 220V Wiring Diagram G0599 ... 21 3-Phase ... 21 Parts Breakdown Main ... 22 Parts Breakdown Shield ...
  • Page 4: Introduction

    Foreword We are proud to offer the Model G0596/G0597/ G0598/G0599 Industrial Bench Grinder. This machine is part of a growing Grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer...
  • Page 5: Machine Data Sheet

    Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0596/G0597/G0598/G0599 G0596 Motor HP Voltage/Phase 110, 1-PH Amps 1800 Wheel Size 8 x 1 x 1" Wheel Type Type 1 Arbor Size Height...
  • Page 6: Section 1: Safety

    SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages.
  • Page 7 Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9.
  • Page 8: Additional Safety Instructions For Grinders

    STARTING GRINDER. If a wheel is dam- aged, it will usually fly apart shortly after start-up. To protect yourself, always stand to the side of the grinder when turning it ON and allow it to run a full minute before standing in front of it.
  • Page 9: Section 2: Circuit Requirements

    The motor for your machine may draw the follow- ing amps at maximum load. G0596 at 110V Single-Phase ... 14 Amps G0597 at 220V Single-Phase ... 8.5 Amps G0598 at 220V Single-Phase ... 12 Amps G0599 at 220V 3-Phase ... 10 Amps...
  • Page 10: Grounding

    Figure 3. A locking shut-off switch near the machine. This machine must have a ground prong in the plug to help ensure that it is grounded. DO NOT remove ground prong from plug to fit into a two-pronged outlet! If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.
  • Page 11: Section 3: Set Up

    • Phillips Screwdriver #2 ... 1 • Assistant ... 1-2 The Model G0596/G0597/G0598/G0599 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
  • Page 12: Inventory

    Eye Shields The eye shields on the Model G0596/G0597/ G0598/G0599 may come pre-mounted from the factory. If they do not, attach them at this time with the two Phillips head screws provided.
  • Page 13: Dust Collection

    Dust Collection The Model G0596/G0597/G0598/G0599 features a dust port at the rear of the grinding wheel. If a dust collection system is not attached, both ports have spark deflectors that direct sparks down- ward. To connect a dust collection hose: Remove the spark deflector.
  • Page 14: Hardware Recognition Chart

    Hardware Recognition Chart -12- G0596-G0599 Industrial Bench Grinders...
  • Page 15: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. G0596-G0599 Industrial Bench Grinders Grinding Tips The grinder is a safe tool when used properly.
  • Page 16: Wheel Care

    Do not overtighten the nut when mounting the wheel. -14- Wheel Selection The Model G0596/G0597 only accepts Type 1 wheels with a 1" bore. The Model G0598/G0599 only accepts Type 1 wheels with a 1 Aluminum oxide and silicon carbide wheels are marked in a somewhat uniform manner by all the major manufacturers.
  • Page 17: Wheel Inspection

    Wheel Inspection Before mounting a new grinding wheel, it must be inspected. Do not assume that a wheel is in sound condition just because it is new—often damage can occur in shipping, with age, or with exposure to moisture. First, do a Visual Inspection. Look for any cracks, chips, nicks or dents in the surface of the wheel.
  • Page 18: Wheel Replacement

    The wheel guard must be removed in order to mount or dismount a grinding wheel. To replace a grinding wheel: UNPLUG THE GRINDER! Remove the wheel guard. Use a wrench on the arbor nut. Hold the wheel from turning with your other hand.
  • Page 19: Section 5: Accessories

    Model H8880—8 x 1 x 1" Al Oxide 24 Grit Model H8881—8 x 1 x 1" Al Oxide 36 Grit G0597 Replacement Wheels Model H8882—10 x 1 x 1" Al Oxide 24 Grit Model H8883—10 x 1 x 1" Al Oxide 36 Grit G0598 Replacement Wheels Model H8884—12 x 1...
  • Page 20: Section 6: Service

    SECTION 6: SERVICE Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.
  • Page 21: 110V Wiring Diagram G0596

    110V Wiring Diagram G0596 � ��������������� � G0596-G0599 Industrial Bench Grinders Single Phase � � � � � � � � � � � � �� �� � � � ����� ��� ����� ��������������� � ����� ��������������� � ����� ��������������� �...
  • Page 22: 220V Wiring Diagram G0597/G0598

    220V Wiring Diagram G0597/G0598 � � ��������������� � -20- Single Phase � � � � � � � � � � � � � �� �� � � � G0596-G0599 Industrial Bench Grinders ����� ��� ����� ��������������� ����� ��������������� �...
  • Page 23: 220V Wiring Diagram G0599

    220V Wiring Diagram G0599 � � ��������������� � G0596-G0599 Industrial Bench Grinders 3-Phase � � � � � � � � � � � � � �� �� � � � � ����� ��� ����� ��������������� � ����� ��������������� � �����...
  • Page 24: Parts Breakdown Main

    Parts Breakdown Main -22- G0596-G0599 Industrial Bench Grinders...
  • Page 25: Parts Breakdown Shield

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. G0596-G0599 Industrial Bench Grinders �����...
  • Page 26: Parts List G0596-G0597

    WHEEL COVER (G0596) P0597006 WHEEL COVER (G0597) PN22 HEX NUT 1-8 (G0596-G0597) PN18 HEX NUT 1-8 LH (G0596-G0597) H8880 WHEEL 8 X 1 X 1, 24 GRIT H8881 WHEEL 8 X 1 X 1, 36 GRIT H8882 WHEEL 10 X 1 X 1, 24 GRIT...
  • Page 27: Parts List G0598-G0599

    Parts List G0598-G0599 PART # DESCRIPTION H7834 STAND (OPTIONAL) P0598002 MOTOR 2HP, 1PH, 220V(G0598) P0597002-1 CAPACITOR 50MFD-250VAC P0599002 MOTOR 3HP, 3PH, 220V(G0599) P0598003 WHEEL GUARD, RIGHT P0598004 WHEEL GUARD, LEFT P0598005 WHEEL FLANGE P0598006 WHEEL COVER PN36 HEX NUT 1-1/4-7 (G0598-G0599) PN37 HEX NUT 1-1/4-7 LH (G0598-G0599) H8884...
  • Page 28: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 29 ���������������������������������������������������������������������������������� � ������������������������������������������������������������������������������������ ����� ����������������������� ������ � ������������������������ ���� ��������������������� ���������������������������� ������ ������������������������ ���������� � ���������������� ���������������������������� ������������������������������� ��������������������������� ��� ��������� ����������� �� ����� �� � ��������� ������ �� ���� �� ���� ��� ��������� �������� �� ���� �� ������� ������ �������� ��� ��������� �� ������� ��� ����������� �� �������� ������������� ���...
  • Page 30 ���������������������� ���������������������� ����������������������������������� ����������������������������������� ������������������������������������� �������������������������������������� ������� ����������� ���� ���� ��� ���� ����������� �� ���������� �������������������������������������� ����� ����� ����...

This manual is also suitable for:

G0598G0599G0596

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