Grizzly G0596 Owner's Manual

Grizzly G0596 Owner's Manual

Industrial bench grinder
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MODEL
G0596/G0597/G0598/G0599
INDUSTRIAL BENCH GRINDER
OWNER'S MANUAL
COPYRIGHT © JANUARY, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC7907 PRINTED IN TAIWAN

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Summary of Contents for Grizzly G0596

  • Page 1 G0596/G0597/G0598/G0599 INDUSTRIAL BENCH GRINDER OWNER'S MANUAL COPYRIGHT © JANUARY, 2006 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #PC7907 PRINTED IN TAIWAN...
  • Page 2 ���� ������ �������� �������� ������ ������������ �� ��� ������ ������ ���������� ����������� ��� ������� �� ���� ������������������ ������� �� ����� ���������� ��� ������ ��� ������������ ����� �� ���� ������ ��� ������ �� ������� �������� ������� ��������� ����������� ������������� �� ������ ���...
  • Page 3: Table Of Contents

    Wheel Replacement ... 16 SECTION 5: ACCESSORIES ... 17 SECTION 6: SERVICE ... 18 Troubleshooting ... 18 110V Wiring Diagram G0596 ... 19 Single Phase ... 19 220V Wiring Diagram G0597/G0598 ... 20 Single Phase ... 20 220V Wiring Diagram G0599 ... 21 3-Phase ...
  • Page 4: Introduction

    Foreword We are proud to offer the Model G0596/G0597/ G0598/G0599 Industrial Bench Grinder. This machine is part of a growing Grizzly family of fine metalworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer...
  • Page 5: Machine Data Sheet

    140 Lbs. Shipping Dimensions 28 x 20 x 16" A. Lighted Eye Shield (to be used WITH safety glasses and face shield) B. Grinding Wheel C. Tool Rest G0596-G0599 Industrial Bench Grinders MACHINE DATA G0597 ⁄ 220V, 1-PH 8.5A 1800 10 x 1 x 1"...
  • Page 6: Section 1: Safety

    Wear protective hair covering to con- tain long hair and wear non-slip footwear. 6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF OPERATING DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery. G0596-G0599 Industrial Bench Grinders OPERATING MACHINERY.
  • Page 7 Follow instructions for lubricating and changing accessories. 16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY. G0596-G0599 Industrial Bench Grinders 17. REMOVE WRENCHES. Make a habit of checking for keys and adjusting wrenches before turn- ing machinery ON.
  • Page 8: Additional Safety Instructions For Grinders

    Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results. G0596-G0599 Industrial Bench Grinders Grinding ⁄ " from the...
  • Page 9: Section 2: Circuit Requirements

    G0599 at 220V 3-Phase .15 Amp Circuit Breaker G0596-G0599 Industrial Bench Grinders Plug Type With the exception of the G0596, the cord set enclosed does not have a plug as the style of plug you require will depend upon the type of service you currently have or plan to install.
  • Page 10: Grounding

    The wire from the S terminal can handle some fluctuation because it goes directly to the motor. The power going to the R and T terminals goes to the transformer and must be consistent to prevent damage. G0596-G0599 Industrial Bench Grinders...
  • Page 11: Section 3: Set Up

    G0598/G0599 is a heavy machine. DO NOT over- exert yourself unpacking your machine—get assis- tance. G0596-G0599 Industrial Bench Grinders Items Needed for The following items are needed to complete the set up process, but are not included with your machine: Description •...
  • Page 12: Inventory

    Eye Shields The eye shields on the Model G0596/G0597/ G0598/G0599 may come pre-mounted from the factory. If they do not, attach them at this time with the two Phillips head screws provided.
  • Page 13: Dust Collection

    Dust Collection The Model G0596/G0597/G0598/G0599 features a dust port at the rear of the grinding wheel. If a dust collection system is not attached, both ports have spark deflectors that direct sparks down- ward. To connect a dust collection hose: Remove the spark deflector.
  • Page 14: Hardware Recognition Chart

    Hardware Recognition Chart -12- G0596-G0599 Industrial Bench Grinders...
  • Page 15: Section 4: Operations

    Here are some tips to keep in mind while grinding: • DO NOT grind on the side of the wheel. The wheels provided with the Model G0596/ G05967/G0598/G0599 are not designed for side grinding. Grinding on the side greatly stresses the wheel and may cause it to shat- ter.
  • Page 16: Wheel Care

    Do not overtighten the nut when mounting the wheel. -14- Wheel Selection The Model G0596/G0597 only accepts Type 1 wheels with a 1" bore. The Model G0598/G0599 only accepts Type 1 wheels with a 1 Aluminum oxide and silicon carbide wheels are marked in a somewhat uniform manner by all the major manufacturers.
  • Page 17: Wheel Inspection

    ����������������������� Figure 6. Tapping locations when performing a ring test. G0596-G0599 Industrial Bench Grinders An undamaged wheel will emit a clear metal- lic ring or “ping” sound in each of these spots. A damaged wheel will respond with a dull thud that has no clear tone.
  • Page 18: Wheel Replacement

    Figure 8. Nut removal/tightnening. Re-install the wheel guard. Run a new wheel for at least one minute while standing clear of the line of rotation. If a wheel does have defects it will generally fail within that time. G0596-G0599 Industrial Bench Grinders...
  • Page 19: Section 5: Accessories

    Model H5891— ⁄ Carat Diamond Dresser Model H5892— ⁄ Carat Diamond Dresser H5892 H5891 G0596-G0599 Industrial Bench Grinders Model H7834—34 ⁄ " Stand for Industrial Bench Grinders. Model H5944—#0 Wheel Dresser Model H5945—#1 Wheel Dresser Model H5946—#2 Wheel Dresser Model G3446—Accu-Sharp Jigs Model G4570—Accu-Sharp Stubby Chisel Jig...
  • Page 20: Section 6: Service

    1. Slow down the rate of movement of the workpiece into wheel. 2. Wheel too soft for the material being ground, select harder bond. 3. Replace the wheel. 4. Dress the wheel. 5. Consult manufacturer of grinding wheel. G0596-G0599 Industrial Bench Grinders...
  • Page 21: 110V Wiring Diagram G0596

    110V Wiring Diagram G0596 � ��������������� � G0596-G0599 Industrial Bench Grinders Single Phase � � � � � � � � � � � � �� �� � � � ����� ��� ����� ��������������� � ����� ��������������� � ����� ���������������...
  • Page 22: 220V Wiring Diagram G0597/G0598

    � � � � � � � � � � �� �� � � � G0596-G0599 Industrial Bench Grinders ����� ��� ����� ��������������� ����� ��������������� � ����� ��������������� ��� �������������������� ������ ���������������������� � � � � � � � �...
  • Page 23: 220V Wiring Diagram G0599

    220V Wiring Diagram G0599 � � ��������������� � G0596-G0599 Industrial Bench Grinders 3-Phase � � � � � � � � � � � � � �� �� � � � � ����� ��� ����� ��������������� � ����� ��������������� �...
  • Page 24: Parts Breakdown Main

    Parts Breakdown Main -22- G0596-G0599 Industrial Bench Grinders...
  • Page 25: Parts Breakdown Shield

    MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. G0596-G0599 Industrial Bench Grinders �����...
  • Page 26: Parts List G0596-G0597

    WHEEL COVER (G0596) P0597006 WHEEL COVER (G0597) PN22 HEX NUT 1-8 (G0596-G0597) PN18 HEX NUT 1-8 LH (G0596-G0597) H8880 WHEEL 8 X 1 X 1, 24 GRIT H8881 WHEEL 8 X 1 X 1, 36 GRIT H8882 WHEEL 10 X 1 X 1, 24 GRIT...
  • Page 27: Parts List G0598-G0599

    P0596012-16 POWER SUPPLY CORD 12-17 P0596012-17 LAMP COVER 12-18 P0596012-18 SPECIAL WASHER 12-19 PW08 FLAT WASHER #8 P0596013 SWITCH BRACKET G0596-G0599 Industrial Bench Grinders PART # DESCRIPTION P0596014 SPARK HOOD P0598015 TOOL REST SUPPORT P0598016 WRENCH 50MM (G0598-G0599) P0598017 SPARK SHIELD(G0598)
  • Page 28: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
  • Page 29 ���������������������������������������������������������������������������������� � ������������������������������������������������������������������������������������ ����� ����������������������� ������ � ������������������������ ���� ��������������������� ���������������������������� ������ ������������������������ ���������� � ���������������� ���������������������������� ������������������������������� ��������������������������� ��� ��������� ����������� �� ����� �� � ��������� ������ �� ���� �� ���� ��� ��������� �������� �� ���� �� ������� ������ �������� ��� ��������� �� ������� ��� ����������� �� �������� ������������� ���...
  • Page 30 ���������������������� ���������������������� ����������������������������������� ����������������������������������� ������������������������������������� �������������������������������������� ������� ����������� ���� ���� ��� ���� ����������� �� ���������� �������������������������������������� ����� ����� ����...

This manual is also suitable for:

G0597G0598G0599

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