Honeywell TMS 9250 User Manual
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Honeywell TMS 9250 User Manual

Honeywell TMS 9250 User Manual

Torque measurement system
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TMS 9250 Product User Manual
Rev B
April 2012
© 2012 – Honeywell International Inc. All rights reserved

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Summary of Contents for Honeywell TMS 9250

  • Page 1 TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 2 This page is intentionally left blank.
  • Page 3 Release Information Document Name Document Release Publication Number Date TMS 9250 Product User Manual V 1.1a January 2012 Rev B April 2012 TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 4 This page is intentionally left blank.
  • Page 5 AVERTISSEMENT, risque d’électrocution : Indique un risque d'électrocution car des tensions supérieures à 30 Vrms, 42,4 Vpic ou 60 Vcc, POUVANT ETRE MORTELLES, sont accessibles. TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 6 Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 7: Table Of Contents

    “Rotor Active” Light Not Showing ............33 SHUNT Calibration Not Operating ............34 No Communication ................34 PRODUCT SPECIFICATIONS ........... 37 APPENDICES ..............39 TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 8 APPENDIX A ................... 39 Principle of Telemetry ..................39 APPENDIX B ................... 39 Manual Supplement for TMS 9250 SPM Remote SHUNT CAL Option ....39 Overview ......................39 Setup ........................39 APPENDIX C ................... 40 Filter Operation General Description ..............40 Filter Operation Detailed Description ..............

  • Page 9: Tms 9250 Torque Measurement System

    Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 10 • Place the power supply of the system in a place where you can easily unplug the power cords. TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 11: Certification Information

    EN 60950-1: 2006 + A11:2006 and IEC 60950-1: 2005 (second edition) • EN 61010-1: 2001 (second edition) and IEC 61010-1: 2001(second edition) Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 12: In The Box

    In The Box Sl no. Description Part Rotor Caliper Coupling Module (CCM) Alignment Tool / Setting Gauge RF Tri-Axial Cable Signal Processing Module (SPM) TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 13 1. TMS 9250 Torque Measurement System 008-0738-00 RS232 Interface Cable (Communication cable) Plug Top Power Adapter Software Installation CD Product User Manual Toolkit Software Manual Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 14: Intended Use

    Intended Use Torque Sensor Honeywell Torque Sensors are dedicated structures that perform in a predictable and repeatable manner when torque forces are applied. This torque force is translated into a signal voltage by the resistance change of strain gages, which are attached to the torque sensor structure.

  • Page 15: Installation And Setup

    Figure 1: Bolting Pattern for Flange Model Torque Sensor Honeywell's TMS 9250 series torque sensors may be operated horizontally, vertically, or at any angle in between, provided the load is applied through the loading axis. All torque sensors in this series have bolt patterns that mate directly to standard DIN companion flanges. When mounted, one of the flanges should be mated to a good quality double flex coupling or a driveshaft arrangement that incorporates universal joints at each end.

  • Page 16: Caliper Coupling Module

    The caliper coupling module must be firmly mounted to a non-rotating support structure. It must be aligned with the annular printed circuit board antenna so that the air gap between the TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 17: Signal Processing Module

    The receiver is mounted remotely with the tri-axial cable being the only connection between it and the caliper coupling module. The receiver has holes provided for permanent mounting. Customer shall request appropriate certified drawings from Honeywell before making fixtures for mounting in racks.

  • Page 18: Spm Internal Connection

    008-0738-00 SPM Internal Connection The following table provides detail of internal connection for the SPM. Honeywell does not recommend that the user change these settings/ connections until/unless assisted by the factory. Table and pin connection details are listed as follows:...
  • Page 19 1. TMS 9250 Torque Measurement System 008-0738-00 Figure 4: Mounting Dimensions for 50 ft-lb to 100 ft-lb Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 20 1. TMS 9250 Torque Measurement System 008-0738-00 Figure 5: Mounting Dimensions for 250 ft-lb to 500 ft-lb TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 21 1. TMS 9250 Torque Measurement System 008-0738-00 Figure 6: Mounting Dimensions for 1000 ft-lb Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 22 1. TMS 9250 Torque Measurement System 008-0738-00 Figure 7: Mounting Dimensions for 2000 ft-lb TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 23 1. TMS 9250 Torque Measurement System 008-0738-00 Figure 8: Mounting Dimensions for 4000 ft-lb Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 24 1. TMS 9250 Torque Measurement System 008-0738-00 Figure 9: Mounting Dimensions for 8000 ft-lb TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 25: Modes Of Operation

    Normal Mode Operation Detailed Description Normal Mode Operation The flow of data in the TMS 9250 is subjected to various forms of processing as it passes from input to output. This process is best described by use of a flow chart as follows: The data is transmitted from the rotor at the maximum data rate but the rate has to be slowed down for linearizing and scaling due to the amount of processing required –...

  • Page 26: Fast Mode Operation Detailed Description

    The rate at which the microcontroller can perform the separate linearzing and scaling calculations is the limiting factor in determining the available bandwidth of the TMS 9250. Fast Mode Operation Detailed Description...
  • Page 27 VOLATILE setting, therefore recycling the power or performing a soft reset will return the TMS 9250 to NORMAL mode. As an indication to the user that FASTMODE is in operation, the ROTOR ACTIVE light on the lid of the TMS 9250 SPM is de-activated.
  • Page 28 The relationship between torque and digital counts can be determined by reference to the parameters held in the TMS 9250. When in FASTMODE, the digital counts received from the rotor are simply piped through to the analog voltage output channel, so the counts...
  • Page 29 Note: Hz (10) denotes 10 kHz range (10 kHz +/- 5 kHz), Hz (60) denotes 60 kHz range (60 kHz +/- 20 kHz) Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 30: Analog Output Characteristics

    For users that do not require wide bandwidth, this stair casing will not be a problem and can be eliminated from the measurement by applying a suitable sampling rate at the data acquisition end. Typically, a sampling rate of one quarter of the TMS 9250 DAC update rate (or less) would be sufficient to solve this problem.

  • Page 31: Calibration

    3. Calibration 008-0738-00 3. Calibration System Calibration Method The TMS 9250 features nine-point linearization and all calibration are achieved using the following parameters: • #CalSteps • #CalReset • #CalValue1 • #CalValue2 • #CalValue3 • #CalValue4 • #CalValue5 • #CalValue6 •...

  • Page 32: Shunt Calibration

    However, there can be some loss of calibration accuracy. Recalibration Recalibration should follow normal instrumentation certification schedule. TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 33: Troubleshooting

    (some power supplies have built-in protection circuits that cause a reduction in supply voltage when current demands increase) as shown in Figure 10. Figure 10: 12 VDC power supply checking Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 34: Shunt Calibration Not Operating

    Check that the RS232 interface cable being used is of high quality or try a shorter length of cable (RS232 is sensitive to cable length and grounding issues, especially when used with laptop computers where grounding is uncertain). TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 35 TMS device and will commence the communication automatically if present. • Refer to the TMS Toolkit User Manual for more information. Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 36 This page is intentionally left blank.

  • Page 37: Product Specifications

    2.5 ms Group delay (typical, fast mode) 1.2 ms Digital Filtering IIR mode: Recursive algorithm with selectable filter levels and filter steps Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 38 This page is intentionally left blank.

  • Page 39: Appendices

    This supplement provides information on the operation and specifications of the TMS 9250 SPM with the Remote SHUNT CAL Option. Overview The TMS 9250 SPM with Remote SHUNT CAL option allows the user to remotely activate and deactivate the SHUNT CAL mode via an external switch and cable. Setup The Remote SHUNT CAL option is installed and tested at the factory.

  • Page 40: Appendix C

    TMS 9250 Torque Measuring System. Filter Operation General Description The digital filter algorithm in the v1.38 firmware and above version of the TMS 9250 is a recursive filter that behaves like an “RC” circuit. It has two user settings, the first being a “level”...

  • Page 41: Filter Settling Time

    Where the Filter Update Period is the period in seconds (1/f), fixed at 0.000906s for software v1.38 Where the change in input signal magnitude is below the threshold set by FiltLevel. Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 42: Example

    • If the FiltSteps parameter is set to 10, then the output of the TMS 9250 will be incremented towards the input in 10 steps, as follows: 1 / 2(0.1 Nm), 1 / 3(0.1 Nm), 1 / 4(0.1 Nm), 1 / 5(0.1 Nm), . . 1 / 9(0.1 Nm), 1 / 10(0.1 Nm) •...
  • Page 43 The 3 dB point is also known as the half power point and occurs when the amplitude of the output is equal to 71% of the input. Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 44: Sample Charts

    Settling time to 99% is given by 5 * 0.001 * 1000 = 5 seconds Therefore overdamped response, only reaching 60% of full scale p-p value TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 45 OUPUT : Analog Voltage FiltLevel=10000 FiltSteps=38 Settling time to 63% is given by 0.001 * 38 = 0.038 seconds Therefore over damped response Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 46: Appendix D

    94.903 108.46 1080 122.02 1200 135.58 2400 271.15 3600 406.73 4800 542.30 6000 677.88 7200 813.45 8400 949.03 9600 1084.6 10800 1220.2 TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 47 40673 40000 480000 54230 50000 600000 67788 60000 720000 81345 70000 840000 94903 80000 960000 108460 90000 1080000 122018 100000 1200000 135575 Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 48 708.10 59.008 796.61 66.384 885.12 73.760 1770.2 147.52 2655.4 221.28 3540.5 295.04 4425.6 368.80 5310.7 442.56 6195.8 516.32 7081.0 590.08 7966.1 663.84 TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 49 22128 40000 354048 29504 50000 442559 36880 60000 531071 44256 70000 619583 51632 80000 708095 59008 90000 796607 66384 100000 885119 73760 Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 50: Appendix E

    4.c of APPENDIX F) and let floating on data acquisition side. • Third pin of power supply adapter must and shall be connected to earth. • CCM shall be left floating. TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...

  • Page 51: Appendix F

    Keep the SPM on table with ESD plane, and wear the ESD strap. Step 1a: Opening Open the cover of the SPM box by removing the screws. Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 52 Action Step 2a: Remove Hold the metal lid at the end and then remove as shown in the following figure. Metal Lid TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 53 Turn the screws of the metal glands in the counter clockwise direction using the Remove Screws pliers and remove it as shown in the following figure Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 54 You must insert the cables into connectors such as Analog Voltage/ Current, and Frequency. Step 4a: Insert the cable into the metal gland as show in the following figure. TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 55 1/4" of the shield is exposed and connect to EARTH at the respective pins of the connectors. ATTENTION: RS 232 is the only cable supplied with the product. Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 56 Analog Voltage / Current Signal Ground (0V) EARTH Shield/Braid ATTENTION: The output depends on OPTYPE value configured using TMS Toolkit for TMS 9250. TMS 9250 Product User Manual Rev B April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 57 Screws ATTENTION: The output depends on OPTYPE value configured using TMS Toolkit for TMS 9250. Refer to the TMS Toolkit User Manual for more information Step 6: Closing the Metal Lid inside the SPM Box Step 6a: Close Metal Hold the metal lid at the end and push the LID then close it as shown in the figure below.

  • Page 58: Appendix G

    Insert the screws into the screw holes and tighten it. Screws APPENDIX G Manual Supplement for TMS 9250 SPM SQUAREWAVE output Option This supplement provides information on the operation and specifications of the TMS9250 SPM with the Square Wave Output Option...
  • Page 59 Following table specifies output signal for square wave configuration. IO board Pin Output Designation V+ on J2 Positive / Negative phase square wave output OR Positive phase differential output Rev B TMS 9250 Product User Manual April 2012 © 2012 – Honeywell International Inc. All rights reserved...
  • Page 60 While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing.

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