Table Of Contents - Grizzly g4003g Owner's Manual

introduction ............................................... 2
Manual Accuracy ........................................... 2
Contact info.................................................... 2
identification ................................................... 3
Machine data sheet ...................................... 4
section 1: safety ....................................... 7
safety instructions for Machinery .................. 7
Additional safety instructions for lathes ....... 9
glossary of terms ....................................... 10
section 2: poWer supply ...................... 11
section 3: setup ....................................... 13
items needed for setup ............................... 13
unpacking .................................................... 13
hardware recognition Chart ....................... 14
inventory ...................................................... 15
site Considerations ...................................... 16
Cleanup ........................................................ 17
Cleaning tips ............................................... 17
securing to floor ......................................... 18
Cabinet Base Assembly ............................... 18
Check gearbox oil ...................................... 18
lifting & Moving ........................................... 19
power Connection........................................ 20
test run & Break-in ................................... 20
tailstock setup ............................................ 21
section 4: operation .............................. 23
spindle speeds ............................................ 23
Mounting Chuck and faceplate .................. 24
Centers ........................................................ 26
spider ........................................................... 26
steady rest ................................................. 27
follow rest .................................................. 27
feed direction lever ................................... 28
feed rod lever ........................................... 28
gearbox levers ........................................... 29
feed rate Chart .......................................... 29
Carriage/Cross feed lever ......................... 30
half-nut lever and inch threading ............. 30
Change gears and Metric threading .......... 32
Carriage handwheels .................................. 33
tool post & holder....................................... 34
tailstock Controls ........................................ 34
Model g4003g (Mfg. since 4/08)

table of contents

section 5: accessories ......................... 35
section 6: maintenance ......................... 36
Basic Maintenance....................................... 36
lubrication ................................................... 36
section 7: service ................................... 38
troubleshooting ........................................... 38
gibs .............................................................. 40
Bearing preload ........................................... 41
section 8: Wiring ...................................... 44
Wiring safety instructions ............................ 44
Wiring-Electrical Box ................................ 45
Wiring -Motor & Control panel .................. 47
Wiring -plug, light & spindle switch ......... 49
section 9: parts ....................................... 51
Components ................................................. 51
gearbox gearing ......................................... 52
gearbox shifters .......................................... 54
Quick Change system ................................. 56
Apron ........................................................... 58
saddle .......................................................... 60
Compound slide .......................................... 62
tailstock ....................................................... 63
lathe Bed & Motor ....................................... 64
Base ............................................................. 65
feed rod ..................................................... 67
Machine labels ............................................ 68
Electrical Components ................................. 69
steady & follow rest Assemblies ............... 70
Warranty and returns ........................ 73
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