Table Of Contents - Grizzly G4000 Owner's Manual

iNTRODuCTiON ............................................... 2
Manual Accuracy ........................................... 2
Contact info.................................................... 2
Machine description ...................................... 2
identification ................................................... 3
Machine data sheet ...................................... 4
SECTiON 1: SAfETy ....................................... 6
safety instructions for Machinery .................. 6
Additional safety instructions for ................... 8
Metal Lathes .................................................. 8
SECTiON 2: pOWER SuppLy ........................ 9
SECTiON 3: SETup ....................................... 11
needed for setup ......................................... 11
unpacking .................................................... 11
inventory ...................................................... 12
Cleanup ........................................................ 13
site Considerations ...................................... 13
Moving & placing Lathe ............................... 14
Mounting ...................................................... 15
Belt tensioning ............................................ 16
Lever Knob................................................... 16
test run ...................................................... 16
spindle Bearing Break-in ............................. 17
recommended Adjustments ........................ 17
SECTiON 4: OpERATiONS ........................... 18
Basic Controls .............................................. 18
Chuck/Faceplate Mounting & removal ....... 20
3-Jaw Chuck ................................................ 21
4-Jaw Chuck ................................................ 23
Faceplate ..................................................... 24
Centers ........................................................ 25
offsetting tailstock ...................................... 27
Aligning tailstock ......................................... 27
drilling with tailstock ................................... 29
steady rest ................................................. 29
Follow rest .................................................. 30
Cross slide................................................... 30
Compound slide .......................................... 31
tool holders................................................. 31
spindle speed.............................................. 32
Feed rate Lever .......................................... 35
Change gears.............................................. 36
power Feed.................................................. 38
(non-threading) ........................................... 38
threading Controls ...................................... 40
understanding threading Charts ................. 42

Table of Contents

SECTiON 5: ACCESSORiES ......................... 43
SECTiON 6: MAiNTENANCE ......................... 47
schedule ...................................................... 47
Cleaning & protecting .................................. 47
Lubrication ................................................... 47
daily Lubrication Chart ................................ 48
SECTiON 7: SERviCE ................................... 50
troubleshooting ........................................... 50
Adjusting gibs .............................................. 52
Compound slide Backlash ........................... 53
Adjusting half-nut ........................................ 53
SECTiON 8: WiRiNG ...................................... 54
Wiring safety instructions ............................ 54
Wiring diagram ............................................ 55
SECTiON 9: pARTS ....................................... 56
headstock .................................................... 56
drive Belt ..................................................... 57
Belt tension Lever ....................................... 58
Change gears.............................................. 59
Electrical & tools ......................................... 60
Quick Change gears ................................... 61
Apron Breakdown ........................................ 62
saddle & Cross slide ................................... 64
Compound slide .......................................... 65
tailstock ....................................................... 66
steady rest ................................................. 67
Follow rest .................................................. 68
Bed ............................................................... 69
Label placement .......................................... 70
WARRANTy AND RETuRNS ........................ 73