Honeywell HERMetic UTImeter Gtex Operation And Service Manual
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Honeywell HERMetic UTImeter Gtex Operation And Service Manual

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Tank top
Vapou
Produc
Check updates on www.tanksystem.com or contact us at tanksystem@honeywell.com
50461/GTEX MMC/1111
Operation and Service Manual
for HERMetic UTImeter Gtex
Zero reference level
H
H
Ullage level
Interface level
Wate
This document is subject to changes without notice.
for use in non corrosive liquids
Portable Gas Tight Electronic Gauging Device
Ullage - Temperature - Interface detector
1
MMC adaptors
Note 1: to identify the unit
refer to section 2
Note 2: before using the
instrument please
read this book.
UTImeter Gtex MMC

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Summary of Contents for Honeywell HERMetic UTImeter Gtex

  • Page 1 Note 2: before using the instrument please read this book. Tank top Vapou Ullage level Produc Interface level Wate This document is subject to changes without notice. Check updates on www.tanksystem.com or contact us at tanksystem@honeywell.com 50461/GTEX MMC/1111 UTImeter Gtex MMC...

  • Page 2: Table Of Contents

    1. Table of contents ASIC RULES CONCERNING THE TABLE OF CONTENTS ........2 ............25 CONTROL PAD ......26 ELECTING THE LANGUAGE IDENTIFICATION OF YOUR EQUIPMENT ..27 ELECTING THE TEMPERATURE SCALE ELECTING THE TEMPERATURE RESOLUTION ........... 4 ERIAL NUMBER ...........
  • Page 3 10.9 ERIFICATION AND ADJUSTMENT OF THE ............43 READING INDEX 10.10 ....44 EMPERATURE VERIFICATION 10.10.1 Equipment required ....... 44 10.10.2 Preparing the Ice Point bath ..44 10.10.3 Checking the UTImeter....44 10.11 ..45 LLAGE NTERFACE VERIFICATION TROUBLE SHOOTING ......46 11.1 ........

  • Page 4: Identification Of Your Equipment

    2. Identification of your equipment Serial number Each HERMetic instrument individually Identification plate identified with a 6 digits serial number starting with the letter G, example G10058. This serial number is printed on the identification plate that is located on top of the handle. See Figure 2-1. Figure 2-1 Abbreviations Some abbreviations are used to define the equipment.

  • Page 5: General Information

    3. General information Shipment note When returned to Enraf Tanksystem SA or any of its agreed Service Stations equipment must The following parts should be included in the be contamination-free. If it is determined that shipment: the Purchasers equipment is contaminated, it will be returned to the Purchaser at the 1 instrument fitted out with one battery in the Purchasers...

  • Page 6: Certification

    If you need a copy of any of these certificates please contact: Enraf Tanksystem SA Rue de l'industrie 2 1630 Bulle, SWITZERLAND Telephone : +41-26-91 91 500 Telefax : +41-26-91 91 505 Web site : www.tanksystem.com E-mail : tanksystem@honeywell.com 50461/GTEX MMC/1111 UTImeter Gtex MMC...
  • Page 7 Service Request Customer's address: ..........................................................................................................Telephone: ....................E-mail: ..................... Fax: ......................Type of unit or part: ........................................Serial number: ..................Short description of trouble: ................................................................................... Do you want a quotation before repair is started:..yes / no..... Repaired unit has to be returned to the following address: ........................

  • Page 8: Worldwide Service Stations Network

    TELEPHONE/FAX/E-MAIL SWITZERLAND ENRAF TANKSYSTEM SA Tel : +41-26-91 91 500 2, rue de l'Industrie Fax : +41-26-91 91 505 CH-1630 BULLE Tanksystem@honeywell.com CANADA PYLON ATLANTIC Tel : +1-902-4683344 A Div. Of Pylon Electronics Inc. Fax : +1-902-4681203 31 Trider Crescent., halifax_csr@pylonelectronics.com...
  • Page 9 12 Clipstone Brook Industrial Estate Fax :+44-1525-852345 Cherrycourt Way info@engmar.com LEIGHTON BUZZARD, BEDS LU7 4TX U.S.A / TEXAS HONEYWELL HERMETIC Tel : +1-281-930 1777 4522 Center Street Fax : +1-281-930 1222 DEER PARK, TX 77536 Toll free call in the USA: 1-800-900 1778 hermetic@honeywell.com...
  • Page 10 50461/GTEX MMC/1111 UTImeter Gtex MMC...

  • Page 11: Recommendation For Safe Use

    5. Recommendation for safe use 1. This Operation and Service Manual is a guide in order to help the user to operate the instrument to our best knowledge. 2. Nevertheless the maker disclaims all responsibility and liability for damage resulting from the use of the equipment regardless of the cause of the damage.

  • Page 12: Functions - Key Features

    6. Functions - Key Features This HERMetic instrument is a gas-tight portable multiple functions gauging system that ¹ An additional device, usable with 2” valves only, designed to perform under completely closed can be provided that allows Reference Height conditions in a single operation 3 measurements: and Innage measurement.

  • Page 13: Description

    7. Description General Each HERMetic instrument individually Maintenance is easy because design is modular identified with a 6 digits serial number starting and allows quick exchange of parts. with the letter G, example G10058. This serial number is printed on the identification plate as See also Figure 7-2 to get to know the equipment.
  • Page 14 Identification plate Crank Display 5 keys pad Reading index Tape cleaner Buzzer Display unit Tube TS 55149 height 6" / 152 mm Tube TS 55160 / ANK 52 height 6" / 152 mm Tube TS 55152 height 12 1/8" / 308 mm Tape Tube TS 55155 height 322 mm / 12.68"...

  • Page 15: Ultra Sensing Probe

    ULTRA sensing probe 7.2.1 Introduction The ULTRA sensing probe consists of a 7.2.2 Ullage detection stainless steel tube terminated by a high- tech plastic head which cannot be The ullage detector consists of two removed from the tube. The sensing piezoceramic plates electronic...

  • Page 16: Interface Detection

    7.2.3 Interface detection The principle consists of a conductivity the liquid as well and the conductivity measurement between active electrodes associated electronic electrode and a grounded electrode. circuits modulate the coded signal to When the liquid is conductive (as water), generate the intermittent beep.

  • Page 17: Tape

    Tape The ETFE (TEFZEL) coated tape provides 3 main index is set up at the zero ullage level, the functions : reading of the tape is identical to the ullage.  It holds the sensing probe.  It contains 2 wires for transmitting the signal and the power between the display unit and ...

  • Page 18: Ape Protection

    Tape protection The tape protection tube is a mechanical safety tube prevents closing the valve. When the tape is device which prevents the valve from being wound up the protection tube will stay in position closed as long as the sensing probe is inside the until it is pushed up by the sensing probe.

  • Page 19: Eading Index

    Reading index 1300 Zero ullage 1200 Reference level of tank 1100 1000 Liquid level Reaction point Figure 7-9 The tape reading at the height of the reading point of the sensing probe is positioned at the index of the instrument is indicating the distance liquid level.

  • Page 20: Tape Cleaner

    Tape cleaner position "DOWN": the wipers are not working, This HERMetic equipment is fitted with a tape the tape is free; cleaner that helps draining the liquid back to the position "UP": the wipers are cleaning the tank when rewinding the tape. It is very easy to tape.

  • Page 21: Gas Tightness

    Gas tightness 7.10 Housing and lid All parts are assembled together with either These parts are made in aluminium coated with gaskets or O-rings, that makes the device polyamid PA 11 (RILSAN). completely tight. The sealing of the axle holding the tape with the 7.11 Others mechanical housing is ensured by a special V- shape gasket.

  • Page 22: Examples Of Installation Of The Gauging System

    8. Examples of installation of the gauging system General The equipment you have ordered is mounted with All valves shall be installed at the same level. a MMC adaptor, in order to fit the relevant MMC valve. Small systematic level error can be corrected by adjusting the reading index accordingly.
  • Page 23 Tube TS 55160 / ANK 52, height 152 mm 152 mm 148 mm (18 mm) example with valve "ANK 52" Figure 12 Tube TS 55152, height 12 1/8" (308 mm) 12 1/8" (308 mm) 7" (178 mm) example with valve "Micro B" Figure 13 50461/GTEX MMC/1111 UTImeter Gtex MMC...
  • Page 24 Tube TS 55155, height 322 mm (12.68") 322 mm (12.68") 178 mm (7") example with valve "F50" Figure 14 50461/GTEX MMC/1111 UTImeter Gtex MMC...

  • Page 25: Operation

    9. Operation Basic rules concerning the 5-key control pad Apart from the "ON" / "OFF" keys that are self- pressing "enter" (later on named "E") allows explanatory, there are 3 other keys that help in to enter a specific menu. customising the unit: The small pointer displayed on the left is showing pressing "+"...

  • Page 26: Selecting The Language

    Selecting the language English, German or French languages can be selected by following the sequences described in Figure 9-2. UTImeter Ver x.xx Battery ééééé 97% LED menu Init. ********* 25.94°C T. unit Settings Resol. Language English Deutsch Francais Figure 9-2 Switch on the equipment, Wait until the temperature is displayed, Press on "+"...

  • Page 27: Selecting The Temperature Scale

    Selecting the temperature scale The temperature can be displayed either in Celsius or Farenheit degrees. Refer to Figure 9-3. UTImeter Ver x.xx Battery ééééé 97% LED menu Init. ********* 25.94°C T. unit > °C °F °C > °F Settings Figure 9-3 Switch on the equipment, Wait until the temperature is displayed, Press on "+"...

  • Page 28: Selecting The Temperature Resolution

    Selecting the temperature resolution The temperature reading can be given with 1 or 2 digits after the dot. Select the appropriate resolution as shown on Figure 9-4. UTImeter Ver x.xx Battery ééééé 97% LED menu Init. ********* 25.94°C T. unit Settings Resol.

  • Page 29: Activating The Led

    Activating the LED Refer to Figure 9-5. The LED can be activated on 2 modes: one is temporary, it is automatically erased when the unit is switched off, in order to save the battery life; the other is permanent, it will stay even is the unit is switched off. UTImeter Ver x.xx Battery...

  • Page 30: Muting The Buzzer

    Muting the buzzer UTImeter Ver x.xx Battery ééééé 97% Init. Buzzer OFF ********* - / medium / 5 min 25.94°C auto Backlight ON Figure 9-6 When in measurement mode it is possible to mute the buzzer. Press on "-", Press on "-" again to reset the buzzer. IMPORTANT NOTE: in order to prevent any misuse of the equipment, there is an automatic reactivation of the buzzer each time the medium changes (air to liquid, liquid to water, etc.) or after 5 minutes muting.

  • Page 31: Checking The Functions Before Using

    Checking the functions before using the instrument Before installing the HERMetic instrument as described in section 9.9, the following tests are recommended to ensure that the instrument is ready to work. 9.8.1 Battery 9.8.3 Ullage Refer to section 10.2 "Checking the battery". Switch on the unit.

  • Page 32: Installation Of The Instrument

     Open the valve by turning the handle. Installation of the instrument  Switch on the equipment: a control beep is audible every 2 seconds.  This HERMetic equipment must be coupled to a certified HERMetic valve.  Put the tape cleaner on the "DOWN" position. Disengage the knob of the crank handle and ...

  • Page 33: Reference Height / Innage Measurement

    9.12 Reference height / innage  Reengage the tape cleaner on the "UP" measurement position and raise up the sensing probe until checking the ullage (see details in section 1.1 If the unit is fitted with the additional load (see “”).

  • Page 34: Temperature Measurement

    9.13 Temperature measurement  Install the HERMetic equipment as per 9.9 "Installation of the instrument”.  Open the valve by turning the handle. IMPORTANT NOTE  Switch on the unit: a control beep is audible As mentionned in 9.6 "Muting the buzzer" it is every 2 seconds.

  • Page 35: Care And Maintenance

    Care and Maintenance 10.1 Care Clean the instrument of any excess of liquid after use. Remove the housing lid and clean the tape housing. This cleaning must be done very properly, in particular when corrosive liquids are gauged, such as strong acids or caustic soda for instance.

  • Page 36: Checking The Battery

    10.2 Checking the battery Please note that in case you have to change the battery, it must be done only in a safe area. Refer to section 10.3 "Battery replacement". 10.2.1 Before starting gauging Switch on the unit. The buzzer tones every 2 seconds if the battery is not too low. The following sequences are displayed as per Figure 10-1, the 4 sequence shows the remaining power of the battery in percentage and as a bar-graph.

  • Page 37: During Gauging

    10.2.2 During gauging When the unit is already switched on and working, it is always possible to see what power is left with the battery by entering the settings menu: Press on "+" to enter the settings menu, Press on "enter", "LED menu" is displayed, Press on "+";...

  • Page 38: Battery Replacement

    10.3 Battery replacement Warning : change the battery only in a non hazardous area.  Unscrew the 2 screws of the battery holder using the 2,5 mm Hex Allen key which is located on the carrying case. See Figure 10-4. ...

  • Page 39: Tape Replacement

    10.4 Tape replacement THE REPLACEMENT OF THE TAPE DOES NOT REQUIRE TO RE-CALIBRATE THE TEMPERATURE. Follow the different sequences as described below. The Figure 13-1 : general assembly, list of the main spare parts can also help. 10.4.1 Disconnecting tape from sensor Follow the instructions of section 10.4 "Sensing...

  • Page 40: Disconnecting The Tape From The Reel

     Put back the axle cover and its 3 securing 10.4.3 Disconnecting the tape from the reel screws. axle  Follow instructions section 10.4  Unlock the housing lid and remove it. "Sensing probe replacement" to re-install the  Remove the axle cover (3 screws to unscrew sensor on the tape.

  • Page 41: Sensing Probe Replacement

    10.5 Sensing probe replacement REPLACEMENT SENSING PROBE DOES REQUIRE CALIBRATE THE TEMPERATURE NOR THE ULLAGE / INTERFACE. 10.5.1 Disconnecting the old sensing probe 1.5 mm Allen key  Unscrew the securing screw with the 1.5 mm Hex Allen key. tape wires ...

  • Page 42: Display Unit Replacement

    10.7 Display unit replacement 10.8 Verification and certification of tapes THE REPLACEMENT OF THE DISPLAY UNIT DOES NOT REQUIRE TO RE-CALIBRATE THE The tape has to be periodically inspected for TEMPERATURE. breaks, kinks, wear and illegible numbers. As the tape is a cable it might be necessary to 10.7.1 Disconnecting the old display unit check its electrical conformity.

  • Page 43: Verification And Adjustment Of The Reading Index

    10.9 Verification and adjustment of the reading index To verify or to adjust the reading index, in IMPORTANT NOTE: these adjusting values for particular after having renewed a tape, apply the the reading index are different from the heights following instruction: shown in the section 8 "Examples of installation of UNFORTUNATELY THE MMC DESIGN / TUBES ARE if the equipment is fitted with a 2"...

  • Page 44: Temperature Verification

    10.10 Temperature verification The temperature calibration curve is stored in the sensor memory and cannot be modified. The calibration is set once at the factory and do not require subsequent adjustment. Nevertheless it is recommended to check the temperature accuracy once a year. A one point check is enough to qualify the sensor.

  • Page 45: Ullage/Interface Verification

    10.11 Ullage/Interface verification The sensitivity of the instrument in ullage / interface cannot be adjusted. Both ullage and interface levels are set at the factory. Checking ullage and interface level detection position B The test liquid should be the one to be gauged. position A Fill in a container with appropriate liquid.

  • Page 46: Trouble Shooting

    Trouble shooting 11.1 Safety warning As this equipment is designed and approved for use in an explosive area (intrinsic safe equipment), only authorized service stations and the factory are allowed to repair electronic circuits. However the customer can exchange parts and modules if the following points are observed : 1.

  • Page 47: Ullage And/Or Interface Troubles

    11.4 Ullage and/or Interface troubles Symptom Origin Action Section Buzzer switched off or Press on "-" to reactivate it The buzzer does not Pressing on "+" has no action Key-pad defective or 10.7 beep when the unit is Change the display unit switched on Press on "+": "Settings"...

  • Page 48: Coated Aluminium Parts

    11.7 Coated aluminium parts PA 11: Rilsan = blue, grey or yellow colour The coating should be subject to regular and careful inspection. The continued used of the apparatus should not be permitted if inspection reveals that the protective material has become damaged to the extend that the underlying protected metal is visible, until such damage has been satisfactorily repaired.

  • Page 49: Specifications

    Specifications General Specifications Accuracy of ullage-interface detection ±2 mm (± 0.08” approx.) Ullage, interface indication Audible or visible Tape length 15 m/50 ft, 30 m/100 ft, 35 m/115 ft Tape graduation Metric/English Tape resolution 1 mm / 1/16” Tape accuracy ±3.2 mm/30 m (±1/8”/100 ft approx.) Diameter of probe (without load) 23 mm (29/32”...

  • Page 50: Spare Parts

    Spare parts 13.1 How to proceed Each spare part is identified by the letters TS followed by a 5 digits number, as for instance TS 12207 for the sensor or TS 10192 for the 30 meters tape. Proceed as follows to identify the part you need to order: 1) Find the adequate drawing on the next pages;...
  • Page 51 11222 Collar for connector 2'' 11223 Knob 11226 Index block 11227 Washer holder 11228 Screw cup 11235 Plate for battery holder 11240 Wiper holder 11246 Spring for battery holder 11247 Reel axle 11248 Gasket for battery holder 11249 Battery holder 11251 Axle cover 11252...

  • Page 52: Spare Parts Drawings & Declaration Of Conformity

    37354 Hard Paper Washer 2.2mm 40220 Dowel pin 3x35 40300 Socket head cap screw M3x8 40303 Socket head cap screw M4x12 40306 Socket head cap screw M3x10 40316 Socket head cap screw M3x6 40319 Socket head cap screw M3x30 40326 Socket head cap screw M3x20 40327 Socket head cap screw M3x25...
  • Page 53 FOR THE TUBES, REFER TO THE SPECIFIC MMC TUBES DRAWINGS AT THE END OF THE MANUAL. Figure 13-1 : general assembly, list of the main spare parts 50461/GTEX MMC/1111 UTImeter Gtex MMC...
  • Page 54 Figure 13-2: display unit assembly TS 10210, details 50461/GTEX MMC/1111 UTImeter Gtex MMC...
  • Page 55 Figure 13-3: battery holder assembly TS 10189, details (the screws TS 40300 are not included in the TS 10189 assembly; they shall be ordered separately) 50461/GTEX MMC/1111 UTImeter Gtex MMC...
  • Page 56 Figure 13-4: electronic box assembly TS 10190, details (the screws TS 40765 and the plate TS 11210 are not included in the TS 10190 assembly; they shall be ordered separately) 50461/GTEX MMC/1111 UTImeter Gtex MMC...
  • Page 57 Figure 13-5: load, details 50461/GTEX MMC/1111 UTImeter Gtex MMC...
  • Page 58 Figure 13-6: tape cleaner assembly TS 10206, details (the items TS 40621, TS 11228, TS 11223 are not included in the TS 10206 assembly; they shall be ordered separately) 50461/GTEX MMC/1111 UTImeter Gtex MMC...
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