Related Manuals for Honeywell COCON 26 DRA-LP/MP
Summary of Contents for Honeywell COCON 26 DRA-LP/MP
- Page 1 Honeywell UND ERGROUND GAS REGULATION STATION TYPE: COCON 26 DRA-LP/MP Active - Slam MAINTENANCE AND ASSEMBLY MANUAL Assembly and maintenance documentation Cocon 26 Active – Slam configuration July 12, 2017 Rev 0...
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Page 2: Table Of Contents
3.6 Removal of the Gas Regulating Station and Safety Unit from the Test Casing 4. Cleaning of Cartridge 5. Problems and Possible Solutions 6. Spare Parts Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 2... -
Page 3: Technical Data
Max. operating pressure, set outlet pressure, year of construction Regulator Pilot Gas Regulation Station (G.P.R.S) : Cartridge Regulator Pilot RP-LP/MP Safety Shut-off Valve (S.S.V.) 050-LP(D)/MP(D) Safety Relief Blow-off Valve (S.P.R.V.): AV-LP/MP Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 3... -
Page 4: Assembly
Article Numbers The appropriate article numbers as well as the pos. number, number of items and description are stated in the respective parts list. Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 4... - Page 5 Maintenance manual Diagram: 02.01 Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 5...
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Page 6: Gas Regulation Station (G.r.s)
Secure the membrane packets to the membrane holder with the disc (65) and four hex socket head screws (65). Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S... - Page 7 8104004100530 Lock Ring 8236050040001 Lock Ring 8236000015001 Screw 8251110060016 Disc 8104004131960 We recommend to have on stock the with * marked parts. Diagram: 02.02 Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 7...
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Page 8: Safety Shut-Off Valve (S.s.v.)
Screw the guiding (58) onto the valve rod. The seal ring is pressed between the safety shut-off valve and guiding. Take an open lug wrench with a "big jaw" opening (8) in order to tighten the guiding. Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S... - Page 9 Seal Ring 8404006002108 Safety Shut-off Valve 8104004103880 Guiding 8104004100550 We recommend keeping the spare parts marked with * ready for maintenance purposes. Diagram: 02.03 Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 9...
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Page 10: Cover Of Cartridge
8401050204329 Cover of Cartridge 8104001126260 Seal Ring 8401071102149 Lock Ring 8236050075001 We recommend to have on stock the with * marked parts. Diagram: 02.04 Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 10... -
Page 11: Gas Regulation Station Casing
Place a seal ring (14) into the area around the spring pins. Place seal rings (15) into the two grooves in the largest diameter of the gas regulation casing. Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S... - Page 12 Lock Ring 8236000050001 Valve Cup 8104004117490 Valve Guide 8104004134710 Seal Ring 8401049236000 We recommend to have on stock the with * marked parts. Diagram: 02.05 Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 12...
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Page 13: Assembly Of Gas Regulation Station And Cover Of Cartridge
Secure the cover of the cartridge on the top of the gas regulation casing with twelve hex socket head screws (02.06A Pos. 45). Fix the locking screw (73 and 74) as shown in diagram 02.06A to the 1/8” BSP and 1/4“ BSP holes. Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S... - Page 14 Maintenance manual Diagram: 02.06 Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 14...
- Page 15 PARTS LIST 02.06A No. of Items (belonging to diagram 02.06A) (12) Hex Socket Head Screw 8251050100035 Locking Screw 6447200001000 Locking Screw 6447210001000 Diagram: 02.06A Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 15...
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Page 16: Assembly Of Safety Unit (S.s.v.)
Secure the monitor control to the connection piece with four hex socket head screws. Secure two handles (2) onto the cover of the cartridge with four hex socket head screws. Press a lamella plug (1) into every handle. Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S... - Page 17 8014030020034 Monitor Control 050 MP-D 8014040020034 Hex Socket Head Screw 8251230060012 We recommend to have on stock the with * marked parts. Diagram: 02.07 Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 17...
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Page 18: Assembly Of Regulator Pilot, Safety Relief Valve And Measuring Units
Secure the other end of this pipe to connection ‘M1’ on the cover of the cartridge with an adjustable angle fitting (52) and valve (51). Fix pipes (14) and (25) to the T connector (24). Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S... - Page 19 (8). NOTE: Please read chapter 3 first before continuing with chapter 2.9. Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 19...
- Page 20 Straight Angle Pipe Fitting w/Thread 6419040016321 Ring 8250302130018 Reduction Connectors 6433070411001 Dust Cap 8303050000029 Ring 8250301210026 Butterfly Valve 931950S133930 Angle Pipe Fitting w/Thread 6414040011001 Diagram: 02.08 Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 20...
- Page 21 Inlet Pressure Measuring Sleeve 9304534125480 Locking Connection Piece 6447210001000 We recommend to have on stock the with * marked parts. INLET PRESSURE MEASURING SLEEVE Diagram: 02.08A Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 21...
- Page 22 Outlet Reduction Sleeve 9304534118880 Seal Ring 8401025102120 We recommend to have on stock the with * marked parts. OUTLET PRESSURE MEASURING SLEEVE Diagram: 02.08B Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 22...
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Page 23: Assembly Of Dust Filter
Secure the filter cartridge with the nut (35) on the filter threaded pin. Store a complete and already assembled cartridge in a clean and dry room!! Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S... - Page 24 Seal Ring 8401209103267 8201300100001 Filter Threaded Pin 9304004103900 Filter Cartridge 8104004110460 We recommend to have on stock the with * marked parts. Diagram: 02.09 Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 24...
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Page 25: Inspection
1.0 - 2.5 yellow 8501114104550 2.5 - 4.9 green 8501114104560 4.9 - 6.5 blue 8501114104570 6.5 - 9.5 white 8501114104000 9.5 – 12 black Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 25... -
Page 26: Test Casing
Connect the test casing outlet with a relief pipe. The test casing is now ready for use and you can start carrying out the inspections (see chapter 3.3). Diagram: 02.10 Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S... -
Page 27: Assembly Of The Gas Regulating Station And Safety Unit On The Test Casing
See Chapter 6 “Operation” in the Operator’s Manual for adjustments to the station. 3.6 Removal of the Gas Regulating Station and Safety Unit from the Test Casing Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S... -
Page 28: Cleaning Of Cartridge
Treat the ‘surfaces without discolouration’ with an anti-corrosion fluid that will not corrode the material. Test each part for damages. Replace damaged parts – if necessary. Honeywell Maintenance and assembly manual underground gas pressure reducing station... -
Page 29: Problems And Possible Solutions
Problem 4 Dust in the casing of the cartridge. Cause Filter cartridge is polluted. Solution Replace the dirty filter cartridge with a spare cartridge. Honeywell Maintenance and assembly manual underground gas pressure reducing station Type: COCON26 DRA-LP/MP A/S page 29... -
Page 30: Spare Parts
Maintenance manual 6. Spare Parts Recommended spare parts for the COCON 26 DRA-LP/MP cartridge (without regulator pilot, safety shut-off valve, safety relief valve) BATCH NUMBER 939406S137920 Pos. Diagram Amount Description Number 02.04 Seal Ring 8401047302134 02.07 Seal Ring 8401003701007 02.08A...