Honeywell 7800 Series Manual

Honeywell 7800 Series Manual

Relay module
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The Honeywell RM7823A is a microprocessor based
Flame Detector Relay that can be fitted with any 7800
SERIES Amplifier to provide relay action from one Spdt
relay when flame is present or not present. The RM7823A
Relay Module, Q7800 Wiring Subbase and Amplifier are
required to complete the system. Options include Keyboard
Display Module, Personal Computer Interface, DATA
CONTROLBUS MODULE™, Remote Display Module,
First-Out Expanded Annunciator and COMBUSTION
SYSTEM MANAGER™ Software.
The RM7823A is programmed to provide a level of
safety, functional capability and features beyond the capac-
ity of conventional controls.
Functions provided by the RM7823A include flame super-
vision, system status indication, system or self-diagnostics
and troubleshooting.
The RM7823A is a flame detector relay only. Suitable
primary control must be used to provide safe-start check,
safety lockout, load switching and other required functions in
flame safeguard systems.
Safety features:
- Closed loop logic test.
- Dynamic AMPLI-CHECK™.
- Dynamic input check.
- Dynamic self-check logic.
- Expanded safe-start check.
- Internal hardware status monitoring.
- Tamper resistant logic.
Access for external electrical voltage checks.
Application flexibility with interchangeable plug-in
flame amplifiers.
Communication interface capability.
Dependable, long-term operation provided by microcom-
puter technology.
System and device diagnostics are provided by an optional
2 row by 20 column Vacuum Fluorescent Display (VFD)
located on the optional Keyboard Display Module.
First-out expanded annunciation with 26 Light Emitting
Diodes (LEDs) for limits and interlocks (optional).
Three (LEDs) for status information.
Local or remote annunciation of RM7823A operation and
fault information (optional).
Nonvolatile memory; RM7823A retains history files and
sequencing status after loss of power.
Remote reset (optional).
Report generation (optional).
Shutter drive output.
Burner controller data (optional):
- Expanded annunciator status.
- Flame signal strength.
- Hold status.
65-0106-2
7800 SERIES RM7823A
G.R. • Rev. 3-94 • ©Honeywell Inc. 1994 • Form Number 65-0106-2
Relay Module
- Sequence status.
- Sequence time.
- Total hours of operation.
- Total cycles of operation.
- Fault history providing the six most recent faults:
• Cycles of operation at the time of the fault.
• Expanded annunciator data at the time of the fault.
• Fault message and code.
• Hours of operation at the time of the fault.
• Sequence status at the time of the fault.
• Sequence time at the time of the fault.
- Diagnostic information:
• Device type.
• Flame amplifier type.
• Flame failure response time.
• Manufacturing code.
• Software revision and version of RM7823A and
optional Keyboard Display Module.
CONTENTS
Specifications ................................................. 2
Ordering Information ..................................... 2
Principle Technical Features .......................... 7
Safety Provisions ............................................ 8
Installation ..................................................... 9
Wiring .......................................................... 10
Assembly ...................................................... 12
Operation ..................................................... 14
Checkout ...................................................... 15
Troubleshooting ........................................... 19
1
65-0106-2

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Summary of Contents for Honeywell 7800 Series

  • Page 1: Table Of Contents

    Assembly ............12 Burner controller data (optional): Operation ............. 14 — Expanded annunciator status. Checkout ............15 — Flame signal strength. Troubleshooting ........... 19 — Hold status. G.R. • Rev. 3-94 • ©Honeywell Inc. 1994 • Form Number 65-0106—2 65-0106—2 65-0106-2...
  • Page 2: Specifications

    Operating frequency chosen by RM7823A selection. Ordering Information ® When purchasing replacement and modernization products from your 7800 SERIES distributor, refer to the TRADELINE Catalog for complete ordering number. If you have additional questions, need further information, or would like to comment on our products or services, please write or phone: 1.
  • Page 3 Circuitry tests the flame signal amplifier at least 12 times a minute during burner operation and shuts down the burner if the amplifier fails. Order flame rod separately; see holder Instructions. Use only Honeywell Photocell, part no. 38316. 65-0106—2...
  • Page 4 RM7823A SPECIFICATIONS APPROVAL BODIES: Communication Interface ControlBus Module—part Underwriters Laboratories Inc. listed: file no. MP268, no. QS7800A1001. guide no. MCCZ. ControlBus 5-Wire Electrical Connector—part no. Canadian Standards Association certified: LR9S329-3. 203541. Factory Mutual approved: OX4A5.AF. Keyboard Display Module—part no. S7800A1001. IRI acceptable.
  • Page 5 RM7823A SPECIFICATIONS Fig. 2—Mounting dimensions of RM7823A Relay Module and Q7800B Subbase in in. [mm]. BURNER CONTROL [127] POWER FLAME ALARM RESET [155] 5 [127] REMOVE ONLY FOR TERMINAL TEST ACCESS. M2650 Fig. 3—Rectification detectors. IGNITION ELECTRODE FLAME ROD (Q179C ONLY) CERAMIC INSULATORS 1 [25]...
  • Page 6 RM7823A SPECIFICATIONS Fig. 4—Ultraviolet detectors. [105] COLLAR WITH 2 [51] 1/2-14 NPSM 1–11-1/2 NPSM INTERNAL THREADS 4 [102] 6 FOOT [1.83 METER] INTERNAL LEADWIRES (2) [89] THREADS [30] [25] [38] [27] 6 FOOT [67] [1.83 METER] COLLAR WITH 1/2-14 NPSM INSERTION DEPTH LEADWIRES (2) 3 INTERNAL THREADS...
  • Page 7: Principle Technical Features

    RM7823A SPECIFICATIONS • PRINCIPLE TECHNICAL FEATURE Fig. 4—Ultraviolet detectors (Continued). [300] 1 INCH NPT [198] [147] 15/16 [24] DIA. [55] [47] [158] [147] [64] [168] 1 [25] 15/16–18 UNC (2 EACH) 2 [51] M5084 C7076D Fig. 5—Infrared Detector. CELL MOUNT HEAT BLOCK [41] [70]...
  • Page 8: Safety Provisions

    DYNAMIC FLAME AMPLIFIER AND tion subsystem or RM7823A are isolated and reported by SHUTTER CHECK the optional Keyboard Display Module. See 7800 SERIES Self-checking circuitry tests all electronic components in System Annunciation Diagnostics and Troubleshooting, the flame detection system and amplifier 12 times per minute form 65-0118.
  • Page 9: Installation

    RM7823A INSTALLATION Installation WARNING CAUTION FIRE OR EXPLOSION HAZARD CAN 1. Disconnect the power supply before begin- CAUSE PROPERTY DAMAGE, SEVERE ning installation to prevent electrical shock and INJURY, OR DEATH equipment damage. More than one power sup- Verification of safety requirements must be per- ply disconnect may be involved.
  • Page 10: Wiring

    RM7823A INSTALLATION • WIRING IMPORTANT: VIBRATION 1. Do not connect more than two C7012E,F or Do not install the RM7823A where it could be subjected C7076A,D Ultraviolet Flame Detectors (with self- to excessive vibration, 0.5G continuous maximum. checking shutter) in parallel to the same terminals. 2.
  • Page 11 RM7823A INSTALLATION c. Enclose scanner wires without armor cable in 9. Check the power supply circuit. The voltage and metal cable or conduit. frequency tolerance must match those of the RM7823A. Do d. Follow directions given in the flame detector not connect the RM7823A to a power supply circuit that can Instructions.
  • Page 12: Assembly

    RM7823A ASSEMBLY Assembly MOUNTING RM7823A Fig. 9—Wall or burner installation. NOTE: For installation dimensions, see Figs. 1 or 2. RELAY MODULE MOUNTING 1. Mount the RM7823A vertically, see Figs. 8 or 9, or mount horizontally with the knife blade terminals pointing downward.
  • Page 13 SENSOR WHITE EARTH GROUND BROWN SHUTTER C7076A C7076D SHUTTER TERMINAL BLOCK ULTRAVIOLET (C7027/C7035/C7044) L1 (HOT) L2 (COMMON) BLUE 7800 SERIES WHITE SOLID STATE SELF-CHECKING SOLID STATE ULTRAVIOLET (C7012E,F) ULTRAVIOLET (C7012A,C) BLUE BLUE YELLOW YELLOW WHITE WHITE BLACK BLACK BLACK BLACK...
  • Page 14: Operation

    RM7823A OPERATION Operation Sequence of Operation STATIC CHECKOUT The RM7823A has the following operating sequences, CAUTION see Fig. 13 and Table 3. STANDBY 1. Use extreme care while testing the system. Line The RM7823A is ready to respond to sighting of a flame voltage is present on most terminal connections or flame simulating condition.
  • Page 15: Checkout

    If an RM7823A is replaced with a higher func- tion chamber. If fuel is allowed to enter the cham- tioning 7800 SERIES Relay Module, the burner ber for longer than a few seconds without igniting, will not sequence unless wiring changes are made.
  • Page 16 RM7823A CHECKOUT • Flame signal measurement—all installations. FLAME SIGNAL MEASUREMENT • Hot refractory saturation test—all installations using Infrared (lead sulfide) Flame Detectors. Fig. 14—Flame signal measurement. • Hot refractory hold-in test—all installations. POSITIVE (+) • Ignition interference test—all installations using METER LEAD 20K OHM/ flame rods.
  • Page 17 • Add a heat block to stop conducted heat traveling up the sight pipe. NOTE: The Honeywell Q624A Solid State Spark Generator • Add a shield or screen to reflect radiated heat. will prevent detection of ignition spark when properly •...
  • Page 18 RM7823A CHECKOUT If hot refractory saturation occurs, the condition must be distant part of the combustion chamber. While resighting corrected. Add an orifice plate in front of the cell to restrict the the detector, be aware that it must also properly sight the viewing area.
  • Page 19: Troubleshooting

    RM7823A TROUBLESHOOTING Troubleshooting RM7823A SYSTEM DIAGNOSTICS HISTORICAL INFORMATION INDEX Troubleshooting control system equipment failures is The RM7823A has nonvolatile memory that allows the easier with the RM7823A self-diagnostics. The RM7823A Relay Module to retain historical information for the six provides visual annunciation of internal faults (detection most recent lockouts.
  • Page 20 Home and Building Control Home and Building Control Helping You Control Your World Honeywell Inc. Honeywell Limited—Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley, Minnesota 55422 Scarborough, Ontario M1P 2V9 QUALITY IS 65-0106—2...

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