Related Manuals for Honeywell FF-SB12 Series
Summary of Contents for Honeywell FF-SB12 Series
- Page 1 Safety Light Curtain Installation Manual FF-SB12, FF-SB14, FF-SB15 Series Safety Light Curtains © 1993-2001 Honeywell International Inc. All rights reserved. 107062-12 EN FR26 GLO 501 Printed in France...
- Page 2 Copyright, 1993-2001 By Honeywell All rights reserved. No part of this manual may be reproduced in any form or by any other means, without permission from the publishers Revision History Reference Circulation Description Languages 107062-10 107062-11 April 2001 Removal of FF-SBCE...
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Page 3: Table Of Contents
Table of content ................................9 NTRODUCTION Overview ..................................9 Important Highlighted Information..........................9 Organization of Installation Manual ..........................9 Organization of Installation Manual (cont’d)......................10 Warranty And Remedy ..............................10 Sales And Service ..............................10 Light Curtain Identification ............................11 ............................12 ESCRIPTION AND PERATION Overview ...................................13 Machine Guarding and Perimeter Protection ......................13 Approvals ..................................16 Standards Compliance ..............................17 Regulations Compliance ............................17... -
Page 4: Introduction
Introduction Overview This manual contains description, operation, installation, electrical connections, maintenance and troubleshooting information related to the FF-SB Series safety light curtains. Important Highlighted Information Important danger, warning, caution and notices are highlighted throughout the manual as follows: A DANGER symbol indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. -
Page 5: Organization Of Installation Manual (Cont'd)
Commencing with date of shipment, Honeywell’s warranty runs for 18 months. If warranted goods are returned to Honeywell during that period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is the Buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. -
Page 6: Light Curtain Identification
Light Curtain Identification Each emitter and receiver has two plates, an identification plate and an approval plate. The identification plate contains the following: • Catalog listing (type) • Serial number • Date code • Power consumption (P) • Supply voltage The approval plate certifies that the product conforms to the technical examination endorsement issued by the approval institutes of different countries. -
Page 7: Description And Operation
Description and Operation Overview This chapter contains terms and concepts related to safety and the application of the FF-SB Series light curtain. The importance of the installer's role in the set-up and installation of the machine guarding systems is discussed. The section also contains specification and order guide information. Machine Guarding and Perimeter Protection FF-SB12, FF-SB14 and FF-SB30 Series thru-scan light curtains are non-contact machine guarding devices designed to increase the protection of operators of power driven machinery (see figure 1-1). - Page 8 IMPROPER SYSTEM PERFORMANCE • Consult local safety agency before designing a machine control system. • Comply with local safety requirements when designing machine control link, interface and all control elements that affect safety. • Install two independent safety relay contacts into machine control stop circuit controlled by FF-SB Series light curtain.
- Page 9 For point-of-operation guarding the light curtain(s) and any mechanical guards should be installed so no one can stand between the light curtain and the danger zone. This may require additional hard guarding, horizontal or angled positioning of the light curtain, or additional light curtains (see figure 1-2). Figure 1-2 Point-of-operation Guarding (use FF-SB12 or 14 only) Operator is undetected between the Right-angle mounting of two light...
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Page 10: Approvals
Approvals Figure 1-4 Approval Plate EC type examination certificate delivered by Attestation d'examen CE de type délivrée par E + MIII EG Baumusterprüfbescheinigung von TYPE 4 ESPE pr EN50100-1/2 Caution: Daily tests must be performed to make sure that SB light STANDARDS AUSTRALIA curtain and the machine's control system work properly. -
Page 11: Standards Compliance
Standards Compliance Standard Title ANSI B11.1 Mechanical Power Presses ANSI B11.2 Hydraulic Power Presses ANSI B11.19 Safeguarding when Referenced by the Other B11 Machine Tool Safety Standards ANSI/RIA R15.06 Safety Requirements for Industrial Robots and Robot Systems UL 508 Underwriters Laboratory pr EN 50100-1/2 European Normalisation EN 292... -
Page 12: Directives Compliance
The failure shall be detectable by a simple test, or indicated by the control system.” Honeywell has developed new patented self-checking techniques which combine reliability with safety. The FF-SB Series light curtains function with dual channel redundancy and positive self-checking monitoring. This means that a faulty component in our system will make the safety barrier fail in a safe mode. -
Page 13: Operation
Operation The FF-SB12 and FF-SB14 Series are thru-scan light curtains. Emitters transmit modulated, infrared light that is detected by photoreceivers in the receiver (see figure 1-5). The number of light beams depends on the protected height and resolution of the light curtain. Figure 1-5 FF-SB Series Operational Diagram The FF-SB15 Series is also a thru-scan type light curtain. - Page 14 Beam diameter is the smallest width that will block a single light beam. The FF-SB12 and FF-SB14 have a beam diameter of 9,5 mm (0.37 inch). The combination of the beam diameter and center distance gives the FF-SB12 (see figure 1-6) a resolution of 22 mm (0.87 inch), the FF-SB14 a resolution of 35 mm (1.38 inches).
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Page 15: Scanning Range
Response Times The response time of FF-SB Series light curtains is the maximum time it takes the light curtain to generate a stop signal after the sensing field has been interrupted. See the table below for response times for individual light curtains. -
Page 16: Indicators
Indicators FF-SB12, FF-SB14 and FF-SB15 Series receivers have four LED indicators (see figure 1-8). The emitters have one LED. These LED indicators provide important information related to light curtain status. Figure 1-8 Receiver Indicators Signal Strength Indicator (receiver) The R1 indicator will flash repeatedly if the received light level is lower than the normal operating level, but is still sufficient for operation. -
Page 17: Mirrors
Power Indicator (emitter) FF-SB Series emitters have a yellow E1 LED that, if illuminated, indicates power is applied to the light curtain (see figure 1-9). Figure 1-9 Emitter Indicators Synchronization Beam Reception Indicator (emitter) FF-SB Series emitters have a yellow E2 LED that, if illuminated, indicates the synchronization beam is established. - Page 18 Figure 1-10 illustrates the combination of an emitter, receiver, and two mirrors guarding three sides of a danger zone. Figure 1-10 Two Mirrors Used with One FF-SB Light Curtain The protected height of the light curtain determines which mirrors should be used. Refer to the Mirror Heights table below for the height of individual mirrors and the protected height they are meant to operate with.
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Page 19: Specifications
Specifications OPERATING CHARACTERISTICS Scanning Range FF-SB12 0 m to 10 m (0 ft to 32.8 ft.) for -S2 version 0 m to 6 m (0 ft to 19.7 ft.) for -S2F version and FF-SB12E1R02E-S2 FF-SB14 0 m to 10 m (0 ft to 32.8 ft) FF-SB15 3 m to 24 m (9.84 ft to 78.8 ft) Object Detection Size... -
Page 20: Light Curtain Order Guide
If the light curtains are mounted directly to a machine, order the mounting accessories set (FF-SBZS8000). Mirrors are supplied with mounting brackets and accessories. FF-SB12 Series Resolution: 22 mm (0.86 in) FF- SB12E/R o o o - S2... - Page 21 FF-SB14 Series Resolution: 35 mm (1.38 in) FF- SB14E/R oo o - S 2 K = 120/240 Vac 4 = 24 Vdc to 48 Vdc Nominal protected height 04 = 400 mm (15.75 in) 06 = 600 mm (23.62 in) 08 = 800 mm (31.50 in) 10 = 1000 mm (39.37 in) 12 = 1200 mm (47.24 in)
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Page 22: Mirror And Mounting Bracket Order Guide
Mirror and Mounting Bracket Order Guide Mounting Bracket Kit (one kit is required for emitter, one kit is required for receiver) Part Listings Description FF-SBZS5000 Two omega shaped brackets with vibration dampeners and mounting accessories FF-SBZS6000 Two "L" shaped brackets with vibration dampeners and mounting accessories FF-SBZS7000A Two rotatable brackets with vibration dampeners and mounting accessories FF-SBZS8000... - Page 23 FF-SBZSERV1 level maintenance kit for FF-SB series Transparent front plates FF-SBZ0100050 2 transparent front plates for emitter and receiver for FF-SB12 series H = 200 mm FF-SBZ0100010 2 transparent front plates for emitter and receiver for FF-SB12/14 series H = 400 mm...
- Page 24 Part Listings Description Power supply board FF-SBZE131X Extension Module for Emitter FF-SB14 std range FF-SBZR131X Extension Module for Receiver FF-SB14 std range FF-SBZE108X Extension Module for Emitter FF-SB14 long range or FF-SB15 FF-SBZR108X Extension Module for Receiver FF-SB14 long range or FF-SB15 FF-SBZE131M Master Module for Emitter FF-SB14 std range FF-SBZR131M...
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Page 25: Installation
Installation Overview This chapter contains information about calculating the safety distance and properly mounting a safety light curtain. Mirror information is also provided. IMPROPER INSTALLATION OF FF-SB SERIES LIGHT CURTAIN • Install FF-SB Light Curtains in accordance with this installation manual and applicable local safety regulations (OSHA, ANSI, European standards). -
Page 26: How To Calculate Safety Distance
How to Calculate Safety Distance IMPROPER SAFETY DISTANCE • Calculate safety distance using formula D >V(t )+C where, − D is the safety distance OSHA 29 CFR 1910.217 (c) (3) (iii) (e) − V is the hand speed constant of 63 inches per second −... - Page 27 IMPROPER POINT-OF-OPERATION PROTECTION Install the FF-SB Light Curtains and mechanical guards so that NO person can stand between the light curtain and the danger zone without being detected. Failure to comply with these instructions will result in death or serious injury. Point-of-operation is defined as that area where a machine performs work (such as cutting, shaping, boring, or forming) on a material.
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Page 28: How To Calculate Safety Distance (Reflective Surfaces Considered)
How to Calculate Safety Distance (Reflective Surfaces Considered) REFLECTIVE SURFACES • To prevent two optical paths to the receiver, install FF-SB light curtains so there are no reflective surfaces within the beam angles of the emitter and receiver. • Calculate reflective safety distance using formula D = L (tan 2,5 ° ), where −... -
Page 29: Emitter And Receiver Dimensions
Emitter and Receiver Dimensions Different protection heights are available in the FF-SB Series light curtain product line. Refer to figure 2-3 and the emitter and receiver heights table below. Figure 2-3 Emitter and Receiver Height Diagram Emitter and Receiver Heights mm (in) - for reference only Model Nominal Protected Height... -
Page 30: Mounting Considerations
All emitter and receiver units have the same cross-sectional size. Figure 2-4 illustrates the cross-sectional dimensions of the light curtain series. Figure 2-4 Emitter and Receiver cross-sectional Dimensions Mounting Considerations This section discusses optical alignment and mounting considerations. There are several different ways to mount the FF-SB Series light curtains (singularly, in groups, and in several different orientations). - Page 31 Vertical Mounting IMPROPER INSTALLATION OF FF-SB SERIES LIGHT CURTAIN • Mount FF-SB Series light curtains so that any entry into protected area must interrupt sensing field or other safeguarding devices. • Install mechanical guards or additional FF-SB light curtains to prevent operating personnel from reaching around, under, or over sensing field.
- Page 32 Figure 2-7 Point-of-operation Guarding (use FF-SB12 or FF-SB14 only) Operator enters danger zone Operator enters danger zone above the light curtain under the light curtain IMPROPER POINT-OF-OPERATION PROTECTION Install FF-SB Light Curtains and mechanical guards so NO person can stand between light curtain and danger zone without being detected.
- Page 33 FF-SB15 Mounting IMPROPER POINT-OF-OPERATION PROTECTION Do NOT use FF-SB15 Series light curtains for point-of-operation applications. Failure to comply with these instructions will result in death or serious injury. Using the alignment mark located near the connector of each FF-SB15 emitter and receiver unit, (see figure 2-9) mount the three beam units so that the mark is 300 mm (11.8 in.) above the ground with connector down or 1100 mm (43.3 in.) above the ground with the connector up.
- Page 34 FF-SB12 and FF-SB14 Mounting Two emitter/receiver units may be mounted together to obtain a greater protected height (see figure 2-10). Mount the units head-to-head so the synchronization beams are as far apart as possible. Mount the emitter/receiver units in a reverse transmitting position to prevent mutual interference or cross-talk. The units may be mounted with the over-lapping heads to maintain the resolution throughout the protected height.
- Page 35 Side by Side Installation MUTUAL INTERFERENCE OR CROSS-TALK A physical barrier or filter may be necessary in side-by-side system installations for proper operation. When two or more light curtain systems are installed on adjacent machines, optical interference may occur if two units are within the field of view.
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Page 36: Mounting Hardware
Diagonal and Right-Angle Mounting IMPROPER INSTALLATION OF FF-SB SERIES LIGHT CURTAIN To prevent operating personnel from access to danger zone, install hard guard or right-angle mounting if distance between danger zone and closest light beam is greater than 70 millimeters (2.8 in.). Failure to comply with these instructions could result in death or serious injury. - Page 37 LIGHT CURTAIN DAMAGE Mount FF-SB Series light curtains with vibration dampening to prevent damage to emitter and receiver units. Failure to comply with these instructions may result in product damage. To mount one complete light curtain system, use two mounting bracket sets, one for the emitter and another for the receiver.
- Page 38 Figure 2-15 Mounting Accessory Set Assembly Safety light curtain Bracket or machine support 107062-12 EN FR26 GLO 501 Printed in France...
- Page 39 Mounting Brackets Three types of mounting brackets are available: • Omega bracket (see figure 2-16) • "L" bracket (see figure 2-17) • Rotatable bracket (see figure 2-18) Each mounting accessories set includes two brackets and mounting hardware. Two sets are required for one light curtain system (one for the emitter and one for the receiver).
- Page 40 Figure 2-18 Rotatable Bracket Dimensions Mounting the Mirrors FF-SB Series mirrors include all mounting brackets and hardware necessary for installation. The mounting brackets allow rotation of the mirrors to the desired angle. See figure 2-19 for mounting dimensions. Rotatable brackets are recommended if the emitter and receiver devices are mounted more than 1/2 the maximum scanning distance of the product (and/or using mirrors).
- Page 41 Mirror Heights Catalog Listing* Protected Height MH Mirror Heights FF-SBSMIR02 200 (7.87) 298 (11.73) FF-SBSMIR04 400 (15.75) 501 (19.72) FF-SBSMIR06 600 (23.6) 704 (27.72) FF-SBSMIR08 800 (31.5) 909 (35.79) FF-SBSMIR10 1000 (39.37) 1112 (43.78) FF-SBSMIR12 1200 (47.24) 1315 (51.77) FF-SBSMIR14 1400 (55.12) 1520 (59.84) *Rotatable brackets are included with mirrors.
- Page 42 Figure 2-21 Floor Mounting Post FF-SBZS9010 (mm) - light curtain used for 1000 mm (39.37 in) height or less) 107062-12 EN FR26 GLO 501 Printed in France...
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Page 43: Electrical Connections
Ensure the following tools are available when wiring the quick-disconnect connector: • A set of wire strippers. • A medium sized flat-head screwdriver. • An FF-SBZCRIMP (Honeywell part number FF-SBZCRIMP) crimping tool or equivalent. 107062-12 EN FR26 GLO 501 Printed in France... -
Page 44: Power Wiring
5. Slide the metal part on each side down, and remove it. 6. Using a screw driver in the side slots, push the top part off. 7. Using the removal tool equivalent to FF-SBZREMOV (Honeywell part number FF-SBZREMOV), slide over pin and push until the spring releases the pin; remove pin. - Page 45 The wire gauge of the ground connection should be equal to the power supply wire gauge. The length of the ground connection wire should be as short as possible. To minimize noise interference, the ground terminal of the light curtain must be connected to the main ground of the machine. Figure 3-3 Connections for Receivers Connector Pinout Receiver...
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Page 46: Test Contacts
Test Contacts Test contacts may be used for additional external relay checking. When the link between the two contacts is open, the light curtain is in the red condition and R2 and R4 (LEDs on receiver) are illuminated. To return to the green condition, the link between the contacts must be reestablished. -
Page 47: Cycle Start Mode
Cycle Start Mode During the cycle start mode, the R4 LED on the receiver flickers and the cycle start mode push-button on the external relay monitoring loop (C3-C5) requires actuation. Once actuated, the light curtain changes to a green condition (R3 LED is illuminated, R2 LED is not illuminated) and allows the machinery to operate. Figure 3-5 FF-SB Series CE Version (cycle start mode) with external relay monitoring by the FF-SB RECEIVER Optional test function... - Page 48 IMPROPER INSTALLATION OF FF-SB SERIES LIGHT CURTAIN Use figure 3-6 wiring diagram to ensure external relay monitoring by the interface. Failure to comply with these instructions could result in death or serious injury. IMPROPER SYSTEM PERFORMANCE Ensure independent stop circuit safety relays have mechanically linked contacts that prevent contact overlapping in the event of a welded contact.
- Page 49 IMPROPER SYSTEM PERFORMANCE Ensure independent stop circuit safety relays have mechanically linked contacts that prevent contact overlapping in the event of a welded contact. Failure to comply with these instructions could result in death or serious injury. IMPROPER INSTALLATION OF FF-SB SERIES LIGHT CURTAIN Use Figure 3-7 wiring diagram to ensure external relay monitoring of the FF-SB Series Light Curtain.
- Page 50 IMPROPER SYSTEM PERFORMANCE Ensure independent stop circuit safety relays have mechanically linked contacts that prevent contact overlapping in the event of a welded contact. Failure to comply with these instructions could result in death or serious injury. IMPROPER INSTALLATION OF FF-SB12E/R02 SERIES LIGHT CURTAIN For FF-SB12R02 Series light curtains, use figure 3-8 wiring diagram ONLY.
- Page 51 IMPROPER PERIMETER PROTECTION • Design control circuit to allow a manual restart before further machine operation can occur. • Locate manual restart to allow operator a clear view of danger zone. • Operator should NOT be able to reach manual restart from within danger zone. •...
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Page 52: Maintenance And Troubleshooting
Maintenance and Troubleshooting Overview This chapter contains operational test procedures, troubleshooting, cleaning, maintenance, and repair instructions. IMPROPER MAINTENANCE Strictly adhere to all maintenance and troubleshooting instructions. Failure to comply with these instructions could result in death or serious injury. Operational Test To ensure operational readiness, perform the operational test at least once a day and every time the light curtain is repaired or powered up. -
Page 53: Troubleshooting Procedures
Troubleshooting Procedures When the FF-SB Series safety light curtains are working properly and the sensing field is not interrupted, the emitter LEDs E1 and E2 (yellow) are both illuminated, the receiver LED R3 (green) is illuminated, and all other LEDs are NOT illuminated. If this condition is not met, refer to the following troubleshooting chart, flow diagram (see figure 4-3) and corresponding repair procedures. - Page 54 IMPROPER RELAY OUTPUT BOARD MAINTENANCE After a period of extended operation, it is possible that a switching relay can malfunction such that it remains stuck of fused in the closed position following a breach of the light curtain’s protection field and the shutdown of the machine.
- Page 55 Figure 4-3 Troubleshooting Flow Diagram (Sheet 1 of 2) Machine Down Check LEDs, relay status by using the troubleshooting chart Problem Machine resolved? working Check incoming voltage is within specification or apply power with external test plugs (see Test Plug Construction) Verify machine Problem resolved?
- Page 56 Machine Working Faulty Receiver Power Supply Board Correct Supply Correct Supply Voltage Voltage? Replace Receiver Check Receiver Mode Setting Return emitter and Problem Resolved? Correct Mode Settings receiver to Honeywell Machine Works 107062-12 EN FR26 GLO 501 Printed in France...
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Page 57: Cleaning
Cleaning The FB-SB Series light curtains and mirrors are designed to operate in harsh industrial environments. Exposure to dirt, dust, grease, and oil are unavoidable in these harsh environments. Periodically clean the emitter/receiver units and mirrors. This section provides specific, step by step, instructions on the proper cleaning techniques for the FB-SB Series emitters, receivers, and mirrors. - Page 58 Using Soap and Water POWER APPLIED TO MACHINE CONTROL SYSTEM Turn off and disconnect power from FF-SB Series light curtain and machine. Failure to comply with these instructions could result in death or serious injury. FF-SB SERIES LIGHT CURTAIN FRONT PLATE AND FINISH DAMAGE Do NOT use solvents to clean emitter or receiver to prevent damage to clear plastic front plate and paint finish.
- Page 59 Repair and maintenance are limited only to : power supply module replacement, optical controller module replacement, and fuse replacement. Please send back the board to Honeywell for repair. Failure to comply with these instructions could result in death or serious injury.
- Page 60 Emitter and Receiver Module Assemblies Two module assemblies are located inside each emitter and receiver unit; the power supply module and the optical controller module (see figure 4-4) Figure 4-4 Emitter and Receiver Module Assemblies The power supply module in the receiver unit has three mechanically linked relays. The power supply module in the emitter unit has no relays.
- Page 61 Power Supply Module Removal POWER APPLIED TO MACHINE CONTROL SYSTEM Turn off and disconnect power from FF-SB Series light curtain and machine. Failure to comply with these instructions could result in death or serious injury. 1. Turn off and disconnect power to the light curtain and machine. 2.
- Page 62 5. Disconnect the flat cable connector by pushing the tab that holds the connector to the left (see figure 4-7). Pull the connector straight out. Figure 4-7 Flat Cable Connector 6. Remove the power supply module from the housing (see figure 4-8). Figure 4-8 Power Supply Module 107062-12 EN FR26 GLO 501 Printed in France...
- Page 63 Fuse Replacement The fuse is located near the relays above the electrical noise filter on the receiver unit (see figure 4-9). The fuse is in the same location on the emitter power board. 1. Remove the power supply module as directed in the previous section. Figure 4-9 Fuse Fuse Filter...
- Page 64 Output Relay Replacement (on receiver) 1. Remove the receiver power supply module as directed in the Power Supply Module Removal section. 2. Remove the screws holding the output relay board to the power supply module. Two holes in the orange rail ease access to the screws.
- Page 65 Changing Internal Jumper Link Positions (receiver only) 1. Remove the receiver power supply module from the light curtain housing. 2. Observe and note the position of the jumper links (see Electrical Connections chapter). 3. To reconfigure the factory settings of a new FF-SB Series light curtain to the cycle start mode, carefully remove the jumper links and plug them in the positions illustrated in figure 4-13.
- Page 66 Figure 4-12 Factory Setting Jumper Positions Factory setting jumper positions Relay Fuse Flat Cable Connector Side Filter Figure 4-13 Cycle Start Mode Jumper Positions Cycle start jumper positions Relay Fuse Flat Cable Connector Side Filter ● ● ● ● ● ●...
- Page 67 Front Window Plate Replacement 1200 and 1400 mm protected height FF-SB Series Light Curtain emitters and receivers have a black part located in the middle of the transparent front plate that must be removed during front plate removal. 1. Ensure you have the following tools and spare parts: 1 #20 Torx driver, 2 to 4 joiner clamps (2 for 2.
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Page 68: Index
Index proper cleaning techniques,64 protected height,19, 20, 24, 26, 27, 28, 34, 40 alarm state,22 hard guarding,15, 42 push-button,53 beam center distance,19 infrared,19, 20 received light level,22 beam diameter,19, 20 interruption,14 receiver,19, 29, 66, 71 Beam status,51 relay board,29, 71 repair,59, 66 resolution,19, 20, 34, 40, 42, 59 LED indicators,22... -
Page 69: Ce Declaration Of Conformity
CE Declaration of conformity 107062-12 EN FR26 GLO 501 Printed in France... - Page 70 Honeywell provides Servicing on this product through the following offices: ASIA PACIFIC NORTH AMERICA The Netherlands LATIN AMERICA Honeywell B.V. Australia Canada Phone: +(31) 20 565 69 11 Argentina Honeywell Pacific Inc. Honeywell LTD FAX: +(31) 20 565 66 00 Honeywell S.A.I.C.