Table Of Contents - Grizzly G4003 Owner's Manual

INTRODUCTION ............................................... 2
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Machine Data Sheet ...................................... 3
SECTION 1: SAFETY ....................................... 6
Safety Instructions for Machinery .................. 6
Additional Safety for Metal Lathes ................. 8
Additional Chuck Safety ................................. 9
SECTION 2: POWER SUPPLY ...................... 10
Power Connection........................................ 12
Unpacking .................................................... 13
Needed for Setup ......................................... 13
Inventory ...................................................... 13
Cleanup ........................................................ 14
Site Considerations ...................................... 15
SECTION 3: ASSEMBLY & SETUP .............. 16
Mounting ...................................................... 16
Lubricating Lathe ......................................... 16
Chucks ......................................................... 16
Live Center................................................... 18
Steady Rest ................................................. 18
Follow Rest .................................................. 19
4-Jaw Chuck ................................................ 19
SECTION 4: CONTROLS ............................... 20
Spindle Speeds ............................................ 20
Feed Direction.............................................. 21
Selecting the Feed Rod ............................... 21
Quick Change Selection .............................. 21
Feed Rate Chart .......................................... 22
Thread Selection .......................................... 23
Carriage Controls ......................................... 26
Tool Post & Holder....................................... 27
Tailstock Controls ........................................ 28
Test Run ...................................................... 28

Table of Contents

SECTION 5: ADJUSTMENTS ........................ 29
Gibs .............................................................. 29
Steady/Follow Rest ...................................... 30
Tailstock ....................................................... 31
SECTION 6: MAINTENANCE ......................... 33
Lubrication ................................................... 33
Bearing Preload ........................................... 34
SECTION 7: ACCESSORIES ......................... 35
SECTION 8: WIRING ...................................... 36
Wiring Safety Instructions ............................ 36
Electrical Cabinet Wiring Diagram ............... 37
Motor & Control Panel Wiring Diagram ....... 38
SECTION 9: PARTS ....................................... 39
Electrical ...................................................... 39
Headstock .................................................... 40
Change Gear Train ...................................... 43
Quick Change Gearbox ............................... 44
Apron ........................................................... 46
Saddle .......................................................... 48
Compound Rest ........................................... 50
Tailstock ....................................................... 51
Motor Assembly ........................................... 53
Feed Rod Leadscrew ................................... 54
Bed ............................................................... 55
Labels & Cosmetics ..................................... 56
WARRANTY & RETURNS ............................. 57