Related Manuals for Bosch TSS Series
Summary of Contents for Bosch TSS Series
- Page 1 Installation and maintenance instructions for specialists Thermosiphon system, on-roof installation TSS150-2E/FCC-2, TSS200-2E/FCC-2, TSS300-2E/FCC-2...
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Page 2: Table Of Contents
Table of contents Table of contents 12 Maintenance, Inspection ......25 13 Troubleshooting ........28 Explanation of symbols and safety instructions . -
Page 3: Explanation Of Symbols And Safety Instructions
Explanation of symbols and safety instructions General safety instructions Explanation of symbols and safety instructions H Notice for the target group Explanation of symbols These installation instructions are intended for Warnings competent persons who are skilled in dealing with In warnings, signal words at the beginning of a warning are used to water installations, heating and electrical systems. -
Page 4: Product Information
Product Information H Handover to the user Product Information When handing over the thermal solar system, explain The heat transfer medium circulating through different densities heats the operation and operating conditions to the user. the potable water in the storage tank. The thermosiphon systems differ in the following: ▶... -
Page 5: Supplied Parts
Product Information Supplied parts ▶ Check that the delivery is complete and undamaged. On-roof installation set 0010015338-01 0010015338-01 Fig. 2 Installation set (TSS300) Component TSS150 TSS300 TSS200 Storage tank strap Double-sided collector clamp Aluminium nut M8 Oval head screw M8 × 20 Oval head screw M8 ×... - Page 6 Product Information Connection set 0010015800-01 Fig. 4 Connection set Component Number Component Solar hose (TSS150/300: 3.3 m / TSS200: 2.9 m) 1 Connection G½for solar pressure relief valve Return pipe bracket Filler Solar G½ Cap ½" Integrated nuts for handle accessories Gasket 24 ×...
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Page 7: Product Data For Energy Consumption
Product Information Product data for energy consumption 150 l 200 l 300 l Detailed information about energy consumption can be found on our Weight, empty (m Tank website. Weight, filled Performance data Primary circuit contents (heat transfer medium V System Daily water consumption (litres/day) Secondary circuit contents 110 l... -
Page 8: Recommendations For Energy Savings
Regulations Permissible loads Declaration of conformity (collector) This product, in design and operation, conforms to the ▶ Only install collectors in locations with values lower than those shown European Directives and supplementary national in the following. If required, consult a structural engineer. requirements. -
Page 9: Determining The Space Required
Transport Determining the space required CAUTION: WARNING: Risk of injury from carrying heavy weights! Risk to life from incorrectly installed collectors! Incorrect lifting and carrying of heavy loads can cause injuries. Wind loads are especially high at the edges of the roof. ▶... -
Page 10: Installing The Roof Connection
Installing the roof connection Transporting the storage tank ▶ Transport the DHW cylinder to the installation location. ▶ Remove the DHW cylinder from the packaging only at the installation If you want to place the storage tank on level ground: location. -
Page 11: Installing The Double-Ended Screws
Installing the roof connection Installing the double-ended screws ▶ Turn the pre-assembled double-ended screw on the retaining block with a 19 mm spanner until dim. Z ( tab.) is reached. WARNING: ▶ Tighten the nut [2] by hand until the sealing washer [4] makes full contact with the roof tile. -
Page 12: Fitting The Roof Hooks With Roof Tiles
Installing the roof connection Fitting the roof hooks with roof tiles ▶ Tighten nut [3] when the serrated washer [2] grips the teeth of the bottom part of the roof hook. WARNING: System damage from subsequent loosening of the long nuts on the roof hooks! When the nut is tightened, a lock is activated. - Page 13 Installing the roof connection Fitting roof hooks as rafter anchors When the serrated washer [2] grips the teeth of the bottom part of the roof hook: NOTICE: ▶ Tighten the nut. ▶ Use three suitable screws, to be provided by the customer, System damage from breaking roof hooks! (e.g.
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Page 14: Fitting Roof Hooks With Plain Tiles
Installing the roof connection Fitting roof hooks with plain tiles When the serrated washer [2] grips the teeth of the bottom part of the roof hook: NOTICE: ▶ Tighten the nut [1]. Unprofessional work may lead to the roof leaking! ▶... -
Page 15: Fitting Special Roof Hooks For Slate/Shingles
Installing the roof connection Fitting special roof hooks for slate/shingles ▶ Place the the profile rails in the centre and screw in each retaining block with two short screws M8 × 16. NOTICE: Unprofessional work may lead to the roof leaking! ▶... -
Page 16: Installing The Storage Tank
Installing the storage tank The triangles above the elongated holes mark the position of the anti-slip protectors. ▶ Push the anti-slip protector down over the profile rail and let it click The storage tank is heavy and awkward to handle. Note the position of into the slot. -
Page 17: Installing The Collectors
Installing the collectors NOTICE: Installing the collectors Leaks from the solar hose! WARNING: To make installation easier, we recommend placing the solar hoses in hot Risk to life from falling from roof! water before installation. ▶ Installation of the collectors on the roof must be performed by at least ▶... -
Page 18: Installing The Collector Clamp On The Right Side
Installing the collectors Installing the collector clamp on the right side Inserting the double-sided collector clamp ▶ Slide the one-sided collector clamp into the profile rail and let it click If two collectors are installed: into the slot (only on the right; the left side is done later). ▶... -
Page 19: Installing The Collector Clamp On The Left
Hydraulic connection CAUTION: Hydraulic connection Risk of injury and leaks from escaping solar heat transfer medium as NOTICE: a result of unsecured solar hoses. Leaks from using non-approved thread sealing compound! ▶ Secure every solar hose to the collector connection using a hose clip. If pipe threads are caulked with hemp: ▶... -
Page 20: Connecting The Flow Pipe
Hydraulic connection Connecting the flow pipe NOTICE: The installation of the flow pipe depends on the solar thermal system. Collector damage from twisted pipes! ▶ Remove transport protection from the collector connections. ▶ Counterhold when tightening the fittings on the angled ferrule. ▶... -
Page 21: Connecting Potable Water Pipe
Hydraulic connection Connecting potable water pipe System examples Installing pressure relief valve and expansion vessel WARNING: Risk of scalding at the pressure relief valve! Due to differences in temperature and pressure in the storage tank, water may escape from the pressure relief valve. ▶... -
Page 22: Commissioning
Commissioning 10.2 Filling the potable water circuit Commissioning CAUTION: NOTICE: Risk of injury from falling storage tank. Collector damage from evaporation in the solar circuit or frozen Only filling with water ensures sufficient stabilisation of the storage tank. water! ▶ Never leave the system before the filling process of the potable water ▶... -
Page 23: Carrying Out Checks
Commissioning 10.4 Carrying out checks After completing the checks, carry out the thermal insulation to complete the work. All screws tightened on the installation set? Collector clamps fitted and screws tightened? Solar hoses secured with hose clips (circlip tightened)? ... -
Page 24: Environmental Protection, Shutdown, Disposal
11.1 Environmental protection and disposal Environmental protection is a fundamental corporate strategy of the Bosch Group. The quality of our products, their economy and environmental safety are all of equal importance to us and all environmental protection legislation and regulations are strictly observed. -
Page 25: Maintenance, Inspection
Maintenance, Inspection If an immersion heater is installed: Maintenance, Inspection WARNING: WARNING: Risk to life from electric shock! Risk to life from falling from roof! Touching live electrical parts can cause an electric shock. ▶ Whilst working on the roof, take all necessary precautions against a ▶... - Page 26 Maintenance, Inspection Cleaning glass panes Electrically checking the magnesium anode on the storage tank At a collector angle of 15° and steeper, glass panes are generally self- The anode tester is available as an accessory. cleaning. ▶ In the case of more stubborn contamination: clean the glass panes with water.
- Page 27 Maintenance, Inspection Visually checking the magnesium anode and cleaning the storage ▶ Hose down the inside of the DHW cylinder. tank ▶ Close the shut-off valves and isolate the immersion heater (if used) from the mains power supply. ▶ Drain DHW cylinder ( Chapter "Decommissioning"). ▶...
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Page 28: Troubleshooting
Troubleshooting Troubleshooting Cause Remedy Cause Remedy Fault: loss of potable water or heat transfer medium Fault: no or insufficient hot potable water. Leaks at the collector ▶ Hose clip mounted incorrectly Hose clip not Immersion heater ▶ Check cables to make sure they are connection. - Page 32 Bosch Thermotechnik GmbH Junkersstrasse 20-24 D-73249 Wernau www.bosch-thermotechnology.com...