Related Manuals for Bosch TSS Series
Summary of Contents for Bosch TSS Series
- Page 1 Installation and maintenance instructions for specialists Thermosiphon system, flat roof installation TSS150-2E/FCC-2, TSS200-2E/FCC-2, TSS300-2E/FCC-2...
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Page 2: Table Of Contents
Table of contents Table of contents 11 Commissioning........25 Explanation of symbols and safety instructions . -
Page 3: Explanation Of Symbols And Safety Instructions
Explanation of symbols and safety instructions General safety instructions Explanation of symbols and safety instructions H Notice for the target group Explanation of symbols These installation instructions are intended for Warnings competent persons who are skilled in dealing with In warnings, signal words at the beginning of a warning are used to water installations, heating and electrical systems. -
Page 4: Product Information
Product Information H Immersion heater (accessory) Product Information If the storage tank is not filled with potable water and The heat transfer medium circulating through different densities heats an immersion heater is connected, it can be damaged the potable water in the storage tank. (due to superheating and a short circuit). -
Page 5: Supplied Parts
Product Information Supplied parts ▶ Check that the delivery is complete and undamaged. WSF installation set for flat roof frame 35° 0010014861-01 Fig. 3 WSF installation set for flat roof Component Number Component Number Angle profile 2050 mm Angle profile 2050 mm Flat profile 670 mm Flat profile 670 mm Flat profile 650 mm... - Page 6 Product Information MTSS installation set for flat roof frame M8x20 M8x35 0010016135-02 Fig. 4 MTSS installation set for flat roof Component Number Component Number Left storage tank brace Left storage tank brace Flat profile for wind brace Flat profile for wind brace Right storage tank brace Right storage tank brace Right base support...
- Page 7 Product Information Connection set 0010015800-01 Fig. 5 Connection set Memory Component Numb Solar hose (TSS150/300: 3.3 m / TSS200: 2.9 m) Return pipe bracket Cap ½" Gasket 24 × 17 Angled ferrule G1xD21 Clamping washer Nut G1 Solar hose, 97 mm (TSS300) Hose clip TSS150/200 0010014993-01 Hose clip TSS300...
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Page 8: Product Data For Energy Consumption
Product Information Collector Specifications FCC-2 Certificate: CE marking, Solar Keymark register no. 011-7S2181 F Length 2025 Width 1030 Height Clearance between collectors Collector connection (in the shape of a ferrule) Absorber capacity (V Total collector area (gross area, A 2.09 0010014994-01 Absorber surface area (net area, A 1.92... -
Page 9: Intended Use
Product Information Intended use Installation Maximum snow load Maximum wind speed The installation system is intended solely for the secure mounting of system on the ground according to DIN EN 1991-1-4 collectors and the storage tank. The collector angle of inclination is 35°. <... -
Page 10: Regulations
Regulations Height differentials in roofs Regulations Where there are height differentials in the roof, snow loads must be ▶ Observe updated regulations or supplements. These regulations also prevented from sliding down from a roof pitch of > 15°. The length of apply at the time of installation. -
Page 11: Required Tools
Transport ▶ For the pipes on the right and left of the collector array, allow an extra CAUTION: 0.5 m on either side. ▶ Allow sufficient space for maintenance and repair work at a later date. Risk of injury from carrying heavy weights! Incorrect lifting and carrying of heavy loads can cause injuries. -
Page 12: Fitting The Wsf Flat Roof Frame
Fitting the WSF flat roof frame Transporting the storage tank Fitting the WSF flat roof frame If you want to place the storage tank on level ground: ▶ Lay the storage tank on the styrofoam panel [1] of the packaging. WARNING: Risk to life from falling from roof! ▶... -
Page 13: Fitting Flat Profiles
Fitting the WSF flat roof frame ▶ Screw triangle B with the same profiles, in mirror-image to triangle A. To facilitate installation, first tighten all screws by hand. 1. Screw profiles 1380 mm to profile 2215 mm. 2. Screw profiles 1380 mm together in the centre. 0010014821-01 M8x20 Fig. -
Page 14: Installing The Profile Rails
Fitting the WSF flat roof frame ▶ Screw flat profiles 1650/1570 mm together to form a wind cross. Installing the profile rails ▶ Align the angle profiles 2215 mm at the bottom so they are parallel to each other. x = 1650 ▶... -
Page 15: Installing Accessories For Higher Loads
Fitting the WSF flat roof frame Installing accessories for higher loads ▶ Screw the angle profiles 680 mm [2] to the profiles 2050 mm and 2215 mm. ▶ Place the profile rails [1] in the centre and screw them together. 0010014830-02 Fig. -
Page 16: Installing The Mtss Flat Roof Frame
Installing the MTSS flat roof frame ▶ Install wind cross with hexagon bolts and washers on the assembly Installing the MTSS flat roof frame stand. WARNING: Risk to life from falling from roof! ▶ Whilst working on the roof, take all necessary precautions against a possible fall. -
Page 17: Fitting Upper Clamps
Installing the MTSS flat roof frame 1. Slide up angle profiles. ▶ When there are two collectors, fit clamps to the angle profile using an oval head screw ( arrow). 2. Screw angle profiles to the assembly stand. 0010016140-01 0010016141-01 Fig. -
Page 18: Installing The Collectors
Installing the collectors NOTICE: Installing the collectors Leaks from the solar hose! WARNING: To make installation easier, we recommend placing the solar hoses in hot Risk to life from falling from roof! water before installation. ▶ Installation of the collectors on the roof must be performed by at least ▶... -
Page 19: Installing Collectors, Wsf
Installing the collectors Installing connection set for 2 collectors ▶ Carefully push the collector up against the collector clamp and level horizontally. The first collector is installed on the right (A). Then the collector is ▶ Tighten the screw of the collector clamp. installed on the left (B). -
Page 20: Installing The Collector Clamp On The Left
Installing the collectors ▶ Tighten the screw of the double-sided collector clamp [1]. Installing collectors, MTSS 8.3.1 Installing the collector ▶ MTSS1: Lay the collector in the centre at the top and screw to the assembly stand using both clamps [1]. ▶... -
Page 21: Making The Roof Connection
Installing the collectors ▶ Lay out l-beams, concrete slabs or similar that have adequate load- CAUTION: bearing capacity on protective building mats[2]. Risk of injury and leaks from escaping solar heat transfer medium as ▶ Position the substructure horizontally in a crosswise direction. If a result of unsecured solar hoses. -
Page 22: Installing The Storage Tank
Installing the storage tank 1. Transfer drilling holes from the flat roof frame onto the ground. When the collectors have been aligned exactly: ▶ Tighten the flat roof frame with screws to be provided by the customer. 0 mm x mm 0010016159-01 Fig. -
Page 23: Hydraulic Connection
Hydraulic connection ▶ Align the storage tank so that the drainage pipe [1] is not closed off 10.1 Connecting the flow pipe by the storage tank support. The installation of the flow pipe depends on the solar thermal system. ▶ Remove transport protection from the collector connections. ▶... -
Page 24: Connecting Potable Water Pipe
Hydraulic connection 10.3 Connecting potable water pipe NOTICE: Installing pressure relief valve and expansion vessel Collector damage from twisted pipes! ▶ Counterhold when tightening the fittings on the angled ferrule. WARNING: Risk of scalding at the pressure relief valve! ▶ Push angled ferrule with O-ring [3] against the collector connection and secure with union nut. -
Page 25: Commissioning
Commissioning System examples Commissioning NOTICE: Collector damage from evaporation in the solar circuit or frozen water! ▶ Only flush and fill the solar thermal system when the sun is not shining on the collectors and no frost (if purging with water) is expected. -
Page 26: Filling The Potable Water Circuit
Commissioning 11.2 Filling the potable water circuit CAUTION: Risk of injury from falling storage tank. Only filling with water ensures sufficient stabilisation of the storage tank. ▶ Never leave the system before the filling process of the potable water circuit has been completed. ▶... -
Page 27: Carrying Out Checks
Environmental protection is a fundamental corporate strategy of the Potable water and solar circuits filled? Bosch Group. Pressure relief valves installed? The quality of our products, their economy and environmental safety are Table 18 Checks all of equal importance to us and all environmental protection legislation and regulations are strictly observed. -
Page 28: Maintenance, Inspection
Maintenance, Inspection WARNING: Maintenance, Inspection Risk to life from electric shock! WARNING: Touching live electrical parts can cause an electric shock. Risk to life from falling from roof! ▶ Before working on electrical parts, disconnect all phases of the ▶ Whilst working on the roof, take all necessary precautions against a power supply (fuse/circuit breaker) and lock the isolator switch to possible fall. - Page 29 Maintenance, Inspection Cleaning glass panes ▶ Remove the storage tank cover. At a collector angle of 15° and steeper, glass panes are generally self- cleaning. ▶ In the case of more stubborn contamination: clean the glass panes with water. Never use acetone or glass cleaner. Cleaning the vents Moisture created during the night (condensation) can escape from the collector through the vents [1] located at each corner of the collector.
- Page 30 Maintenance, Inspection Visually checking the magnesium anode and cleaning the storage ▶ Hose down the inside of the DHW cylinder. tank ▶ Close the shut-off valves and isolate the immersion heater (if used) from the mains power supply. ▶ Drain the DHW cylinder. ▶...
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