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Bosch c-Si P 48 Installation And Operation Manual

Photovoltaic modules
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Solar Energy
Installation and operation of manual photovoltaic modules
Bosch Solar Module c-Si P 48 / c-Si M 48
Bosch Solar Module c-Si P 60 / c-Si M 60
Please read the installation and operating man-
ual completely before transporting, installing or
operating the solar modules. It contains impor-
tant safety instructions. The warranty will be
void if you fail to follow the instructions in this
manual when using the solar modules.
This documentation is current as of January
2009. We reserve the right to update the infor-
mation it contains without prior notice.
1.
Safety instructions
Electrical installation and initial operation may
only be carried out by licensed electricians in
accordance with the instructions below. Im-
proper installation or initial operation may re-
sult in damage to property and injury to per-
sons. Personal fall protection systems should
be used when working on rooftop solar genera-
tors. All applicable occupational health and
safety regulations must be followed. For your
own safety and to protect your solar module,
please observe the following instructions:
Notes:
When carrying out installation and main-
tenance work on solar modules, comply
with all applicable regulations and safety
precautions relevant to the installation of
electrical equipment and systems, as well
as the regulations issued by your electric-
ity supply company concerning grid-
parallel operation of solar power sys-
tems.
Make sure that the solar module is fully
intact before installing it.
Damage to the rear surface insulation
film can have serious consequences (de-
lamination, danger to life and health). Do
not install or operate a module with
damaged rear surface insulation film.
When modules are connected in series
(addition of module voltages), voltages
may occur in excess of the safety extra-
low voltage of 120 V DC.
Module usage class: A
Note that a full open circuit voltage is
generated in the modules even at low
ambient light levels.
Disconnecting the direct current of live
cables leads to arcing. Be sure to discon-
nect the inverter from the AC mains grid
before carrying out any work, especially
before disconnecting the plug connectors
in the DC circuit.
In the case of rooftop systems, modules
must be installed on a fire-resistant sub-
surface.
Solar modules must therefore never be
installed near easily flammable materials,
gases or vapours.
Observe all guidelines regarding fires in
electrical systems.
The maximum permitted system voltage
of the solar modules must never be ex-
ceeded, even at low temperatures (see
data sheet and module type plate).
Handle solar modules as you would a
glass product and do not walk or step on
them.
Never leave a solar module in a free-
standing or unsecured position.
Do not install solar modules with broken
glass.
Do not make any changes to the struc-
ture of modules.
Comply with the safety instructions pro-
vided by the manufacturers of all other
components in the solar power system.
2.
Positioning instructions
To ensure the highest annual energy output
possible, we recommend a module position that
meets the following criteria:
Align the front of the solar module so it
faces south.
In Germany, select a tilt angle based on
local and structural conditions (30° ±
15°). Specific instructions on optimal
module positions can be found in the
relevant technical literature. The tilt angle
may be calculated using the following
formula: tilt angle = latitude of place of
installation –20°.
1/10

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Summary of Contents for Bosch c-Si P 48

  • Page 1 Solar Energy Installation and operation of manual photovoltaic modules Bosch Solar Module c-Si P 48 / c-Si M 48 Bosch Solar Module c-Si P 60 / c-Si M 60 Please read the installation and operating man- Disconnecting the direct current of live •...
  • Page 2 Solar Energy All modules in a photovoltaic generator Do not drill, nail or weld the module • • must be aligned at the same angle (both frame in place. horizontally and vertically). Use a sepa- Attach the solar modules so that they are •...
  • Page 3 Solar Energy Figure 1 Mounting area of solar modules 5. Electrical connection 4. Wiring instructions The solar modules are designed for use in grid- You must only interconnect identical solar mod- connected solar generators. If they are used for ules of the same type and the same power any other purpose, the different technical con- class.
  • Page 4 Solar Energy During installation, make sure the module Prevent contact corrosion by using dif- • • connection cable has sufficient strain re- ferent metals (pay attention to electro- lief. chemical voltage series). Ensure polarity is in the correct position Earthing holes: see figures 2 to 6. •...
  • Page 5 Solar Energy Figure 2 Manufacturer 01 c- Si M60 5/10...
  • Page 6 Solar Energy Figure 3 Manufacturer 11 c- Si M48 and c- Si P48 6/10...
  • Page 7 Solar Energy Figure 4 Manufacturer 11 c- Si M60 and c- Si P60 7/10...
  • Page 8 Solar Energy Figure 5 Manufacturer 13 c- Si M60 8/10...
  • Page 9 Solar Energy Figure 6 Manufacturer 14 c-Si M60 9/10...
  • Page 10 Solar Energy 7. Servicing and maintenance composed of non-impregnated cardboard, they must be stored in a dry location. A minimum of service and maintenance work is Avoid any damage to the modules during trans- necessary to ensure optimum performance in port and unloading at the site of installation solar modules.
  • Page 11 Solar Energy Installation and Safety Manual of the Bosch Solar Modules c-Si M 60-225-16, c-Si M 60-230-16, c-Si M 60-235-16, c-Si M 60-240-16 Read Me WARNING Thank you for buying our Bosch Solar photo- • Lethal voltages and/or shock hazard may voltaic (PV) modules.
  • Page 12 Solar Energy For “Class C” modules, the assembly is to be mounted over a fire resistant roof covering rated for the application. Under normal conditions, a photovoltaic module is likely to experience conditions that produce more current and/or voltage than reported at standard test conditions.
  • Page 13: Safety Instructions

    SL1010 c-Si M 60-240-16 NOTE: DO NOT attempt to open the diode housing or junction box located on the back side of any Bosch Solar module. There are no user serviceable parts inside. SAFETY INSTRUCTIONS only and follow all manufacturers’ in- structions.
  • Page 14 Wear electrical insulating gloves rated housing or junction box located on the at 1000 volts and suitable eye protec- back side of any Bosch Solar module. tion when working on systems where There are no user serviceable parts in- the system open circuit voltage is 30 side.
  • Page 15 The from your Bosch Solar dealer or distributor or maximum distance between modules should retain the services of an engineer familiar with not exceed 12”...
  • Page 16 Solar Energy The four provided mounting holes on the bottom of the modules, us- ing ¼” bolts with washers and nuts. Bolt torque is 15-20 ft-lbs. B. Uni-Rac type “unistrut” or C- channel rails, using Uni-Rac clamp mount clips part numbers N:320201 (end clamps) or N:320199 (mid clamps) secured with ¼”...
  • Page 17 Solar Energy Figure 2: Examples of Attaching Modules...
  • Page 18 Solar Energy Electrical Installation CAUTION DO NOT connect or disconnect a Bosch Solar module unless the array string is open-circuited Module To Module Interconnection or all of the modules in the string are covered. The connectors are not designed to make or Bosch Solar modules have been designed to be break the full system current.
  • Page 19: Grounding Wire

    Figure 3: Grounding Hole Locations Figure 4: Installation of the grounding lug Contact Information: Use only UL Listed grounding lugs suitable for www.bosch-solarenergy.com outdoor use: Burndy P/N CL-50-DB or ILSCO solarenergy@us.bosch.com P/NGBL-4DBin conjunction with an 8-32 stainless steel fastener and star washer. Attach this lug to the module frame with a nut, bolt and star washer as shown in Figure 4.

This manual is also suitable for:

C-si m 48C-si p 60C-si m 60