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XTM254i
OperatOr Manual
ISSue 2

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Summary of Contents for Parweld XTM254i

  • Page 1 XTM254i OperatOr Manual ISSue 2...
  • Page 2 Thank you and congratulations on choosing Parweld. This Owner’s Manual is designed to help you get the most out of your Parweld products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards in the workplace. With proper maintanance this equipment should provide years of reliable service.
  • Page 3: Table Of Contents

    Contents Page 1.0 Safety precautions 2.0 product description 3.0 Technical Specifications 4.0 Description of controls 5.0 Installation 5.1 Unpacking the Machine 5.2 Location 5.3 Input and grounding connection 5.4 Output Polarity Connections 5.5 Changing drive roll sets 5.6 Welding wire installation 5.7 torch installation 5.8 Work return lead connection 5.9 Shielding gas connection...
  • Page 4: Safety Precautions

    Accidental contact of electrode to metal objects can cause sparks, parts at once. Maintain unit according to manual. explosion, overheating, or fire. Check and be sure the area is safe Wear a safety harness if working above floor level. before doing any welding. www.parweld.com...
  • Page 5: Product Description

    Argon flow regulator Shut off shielding gas supply when not in use. Always ventilate with cylinder pressure gauge and inlet hose, a Parweld MIG torch, confined spaces or use approved air-supplied respirator. and a 3.0m work cable with clamp.
  • Page 6: Technical Specifications

    The XTM 254i, Is a compact type machines with integrated wire feed units for use with three phase 400V supply. The machine uses inverter technology to allow MIG , TIG and MMA welding to be performed. Feature XtM254i Input voltage 400V +/-10% 50/60 phases...
  • Page 7: Unpacking The Machine

    MIG torch can be selected by connection of the torch cable to the + or - socket the front of the welder, (+) polarity. This is the normal polarity for MIG welding with GAS. Fig 2 5.5 Changing drive roll sets Turn off the power source. www.parweld.com...
  • Page 8: Torch Installation

    MIG, TIG and Plasma welding torches. The Parweld XTS recirculation equipment can be fitted with a fail- safe flow protection device to prevent overheating or meltdown. Note. Water flows into the torch through the blue hose. The blue hose delivers cold water directly to the prime source of heat, the swan neck and consumable.
  • Page 9: Mma/Tig Welding

    3.2mm = 125 A Select Wire Size Amperage Range Wire Size 40 - 145 A 0.8 mm MMA/TIG welding Operation 50 - 180 A 1.0 mm WarnInG When using an open arc process, it is necessary to use correct www.parweld.com...
  • Page 10 Metals being joined & electrode comments Mild steel 6013 ideal electrodes for all general purpose work. Features include outstanding operator appeal, easy arc starting and low spatter. www.parweld.com...
  • Page 11: Fault Finding

    Use a more highly deoxidizing welding wire (contact supplier). Welding wire extends too far out of nozzle. Be sure welding wire extends not more than 13 mm beyond nozzle. www.parweld.com...
  • Page 12 Erratic wire feed Completely through base metal Increase and/or maintain Incorrect or blocked liner Resulting in holes where no steady travel speed. metal remains. Contact tip overheating Excessive cable kinking www.parweld.com...
  • Page 13 Power source has over heated illuminates leave the machine running to allow it to cool down. Ensure entry and exit vents on machine are clear and machine has a good supply of cooling air. Reduce operating duty cycle and or amperage. www.parweld.com...
  • Page 14 Gun Plug Body c/w Spring Pins NI XP2024PC-12-30 Polyamide-Copper Liner .0309-.0459/0.8-1.2mm x 20 XP2023 Gun Plug Body O Ring 10ft3m 21 XP2025 Liner Nipple O Ring XP2024PC-12-40 Polyamide-Copper Liner .0309-.0459/0.8-1.2mm x 22 XP2026 13ft/4m Liner Retaining Nut XP2024PC-12-50 Polyamide-Copper Liner .0309-.0459/0.8-1.2mm x 16ft/5m www.parweld.com...
  • Page 15: Accessories

    9 BSP inlet and outlet connections Stock Code Description 706101 Flow Meter Mixed Gas 25 lpm (MIG) Gas flow Tester • Designed to check gas flow at the front of Mig Torches. Stock Code Description 806001 Gas flow Tester www.parweld.com...
  • Page 16: Setting Chart

    Amps 1.0mm Volts 19.5 20.3 Amps 1.2mm Volts 19.5 20.3 Amps 1.0mm Volts 14.2 15.5 16.5 AlSi Amps 1.2mm Volts 14.9 15.9 16.8 17.9 Amps 1.0mm Volts 13.9 15.2 16.6 16.9 AlMg Amps 1.2mm Volts 14.9 15.9 16.8 17.9 www.parweld.com...
  • Page 17 17.9 19.3 21.5 23.5 20.3 20.1 23.5 21.5 23.5 20.3 20.1 23.1 22.1 23.5 20.3 20.1 23.5 22.5 24.5 16.5 19.9 22.5 23.8 24.8 17.9 19.9 22.5 24.8 24.8 16.9 19.9 22.5 24.8 24.8 17.9 19.9 22.5 24.8 24.8 www.parweld.com...
  • Page 18: Ec Declaration Of Conformity

    9.0 eC declaration of conformity Hereby we declare that the machines as stated below Type: XTM254i Conform to the EC Directives: Low Voltage Directive 2006/95/EC EMC Directive 2004/108/EC Harmonised European standard: EN/IEC 60974-1 This is to certify that the tested sample is in conformity with all provisions of the above detailed EU directives and product standards.
  • Page 19: Weee Statement

    WEE compliance outside the UK please contact your supplier/Importer Parweld is registered with a compliance scheme Official registration number is WEE/FD0255QV When your equipment reaches the end of its service life you should return it to Parweld where it will be reconditioned or processed for recycling.
  • Page 20 Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel. +44 1299 266800 fax. +44 1299 266900 www.parweld.com info@parweld.co.uk...

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